maintenance CHEVROLET OPTRA 5 2007 1.G Owners Manual

Service and Appearance Care
.................. 245
Service
................................................. 248
Fuel
...................................................... 251
Checking Things Under the Hood
......... 256
Headlamp Aiming
................................. 290
Bulb Replacement
................................ 290
Windshield Wiper Blade
Replacement
..................................... 302
Tires
..................................................... 303
Appearance Care
.................................. 335
Vehicle Identification
............................. 344Electrical System
.................................. 345
Capacities and Specifications
................ 352
Normal Maintenance
Replacement Parts
............................ 353
Maintenance Schedule
.............................. 355
Maintenance Schedule
.......................... 356
Customer Assistance Information
............. 387
Customer Assistance and Information
..... 388
Reporting Safety Defects
...................... 405
Index
.......................................................... 409
2

Servicing Your Airbag-Equipped
Vehicle
Airbags affect how your vehicle should be
serviced. There are parts of the airbag system in
several places around your vehicle. You do
not want the system to inflate while someone is
working on your vehicle. Your dealer and the
service manual have information about servicing
your vehicle and the airbag system. To purchase a
service manual, seeService Publications
Ordering Information on page 406.
{CAUTION:
For up to 10 seconds, after the ignition is
turned off and the battery is disconnected,
an airbag can still inate during improper
service. You can be injured if you are
close to an airbag when it inates. Avoid
yellow connectors. They are probably part
of the airbag system. Be sure to follow
proper service procedures, and make sure
the person performing work for you is
qualied to do so.
The airbag system does not need regular
maintenance.
82

Restraint System Check
Checking the Restraint Systems
Now and then, make sure the safety belt reminder
light and all your belts, buckles, latch plates,
retractors and anchorages are working properly.
Look for any other loose or damaged safety
belt system parts. If you see anything that might
keep a safety belt system from doing its job, have
it repaired. SeeCare of Safety Belts on page 339.
Torn or frayed safety belts may not protect you in a
crash. They can rip apart under impact forces. If a
belt is torn or frayed, get a new one right away.
Also look for any opened or broken airbag covers,
and have them repaired or replaced. The airbag
system does not need regular maintenance.Notice:If you damage the covering for the
driver’s or the right front passenger’s frontal
airbag, or an airbag covering on a seatback
(if equipped), the airbag may not work properly.
You may have to replace the airbag module in
the steering wheel, both the airbag module and
the instrument panel for the right front
passenger’s frontal airbag, or both the airbag
module and the seatback for seating positions
with a side impact airbag (if equipped). Do not
open or break the airbag coverings.
84

Malfunction Indicator Lamp
Check Engine Light
Your vehicle has a
computer which
monitors operation
of the fuel, ignition,
and emission control
systems.
This system is called OBD II (On-Board
Diagnostics-Second Generation) and is intended
to assure that emissions are at acceptable
levels for the life of the vehicle, helping to produce
a cleaner environment. The Check Engine light
comes on to indicate that there is a problem and
service is required. Malfunctions often will be
indicated by the system before any problem is
apparent. This may prevent more serious damage
to your vehicle. This system is also designed to
assist your service technician in correctly
diagnosing any malfunction.Notice:If you keep driving your vehicle with
this light on, after awhile, the emission controls
might not work as well, your vehicle’s fuel
economy might not be as good, and the engine
might not run as smoothly. This could lead
to costly repairs that might not be covered by
your warranty.
Notice:Modications made to the engine,
transaxle, exhaust, intake, or fuel system
of your vehicle or replacement tires that do not
match your vehicle’s original tires can affect
your vehicle’s emission controls and may
cause this light to come on. Modications to
these systems could lead to costly repairs not
covered by your warranty. This may also
result in a failure to pass a required Emission
Inspection/Maintenance test. SeeAccessories
and Modifications on page 249.
When the ignition is on, this light should come on
and should go out after a few seconds as a
check to show you it is working. If the light does
not come on, have it repaired.
172

Did you just drive through a deep puddle
of water?
If so, your electrical system may be wet. The
condition will usually be corrected when the
electrical system dries out. A few driving trips
should turn the light off.
Have you recently changed brands of fuel?
If so, be sure to fuel your vehicle with quality fuel.
SeeGasoline Octane on page 251. Poor fuel
quality will cause your engine not to run as
efficiently as designed. You may notice this as
stalling after start-up, stalling when you put
the vehicle into gear, misfiring, hesitation on
acceleration, or stumbling on acceleration. (These
conditions may go away once the engine is
warmed up.) This will be detected by the system
and cause the light to turn on.
If you experience one or more of these conditions,
change the fuel brand you use. It will require at
least one full tank of the proper fuel to turn the
light off.
If none of the above steps have made the light
turn off, your dealer can check the vehicle.
Your dealer has the proper test equipment and
diagnostic tools to fix any mechanical or electrical
problems that may have developed.Emissions Inspection and Maintenance
Programs
Some state/provincial and local governments have
or may begin programs to inspect the emission
control equipment on your vehicle. Failure to pass
this inspection could prevent you from getting a
vehicle registration.
Here are some things you need to know to help
your vehicle pass an inspection:
Your vehicle will not pass this inspection if the
Check Engine light is on or not working properly.
Your vehicle will not pass this inspection if the
OBD (on-board diagnostic) system determines that
critical emission control systems have not been
completely diagnosed by the system. The vehicle
would be considered not ready for inspection.
This can happen if you have recently replaced your
battery or if your battery has run down. The
diagnostic system is designed to evaluate critical
emission control systems during normal driving.
This may take several days of routine driving.
If you have done this and your vehicle still does
not pass the inspection for lack of OBD system
readiness, your dealer can prepare the vehicle for
inspection.
174

Oil Pressure Light
If your vehicle has low
engine oil pressure, this
light will stay on after
you start your engine, or
come on when you
are driving.
This indicates that your engine is not receiving
enough oil. The engine could be low on oil,
or could have some other oil problem. Have it
fixed immediately by your dealer.
The oil light could also come on in three other
situations:
•When the ignition is on but the engine is not
running, the light will come on as a test to
show you it is working. The light will go
out when you turn the ignition on. If it does
not come on with the ignition on, you
may have a problem with the fuse or bulb.
Have it fixed right away.
•If you are idling at a stop sign, the light may
blink on and then off.
•If you make a hard stop, the light may come
on for a moment. This is normal.
{CAUTION:
Do not keep driving if the oil pressure is
low. If you do, your engine can become so
hot that it catches re. You or others could
be burned. Check your oil as soon as
possible and have your vehicle serviced.
Notice:Lack of proper engine oil maintenance
may damage the engine. The repairs would
not be covered by your warranty. Always follow
the maintenance schedule in this manual for
changing engine oil.
175

Weatherstrips............................................ 339
Washing Your Vehicle............................... 339
Cleaning Exterior Lamps/Lenses................ 340
Finish Care............................................... 340
Windshield and Wiper Blades.................... 340
Aluminum Wheels...................................... 341
Tires......................................................... 342
Sheet Metal Damage................................. 342
Finish Damage.......................................... 342
Underbody Maintenance............................ 342
Chemical Paint Spotting............................ 343
Vehicle Care/Appearance Materials............ 343
Vehicle Identication.................................. 344
Vehicle Identification Number (VIN)........... 344
Service Parts Identification Label............... 345Electrical System........................................ 345
Add-On Electrical Equipment..................... 345
Headlamp Wiring....................................... 346
Windshield Wiper Fuses............................ 346
Power Windows and Other Power
Options.................................................. 346
Fuses and Circuit Breakers....................... 346
Instrument Panel Fuse Block..................... 347
Engine Compartment Fuse Block............... 349
Capacities and Specications.................... 352
Normal Maintenance Replacement Parts..... 353
Engine Drive Belt Routing......................... 354
Section 5 Service and Appearance Care
247

Doing Your Own Service Work
{CAUTION:
You can be injured and your vehicle could
be damaged if you try to do service work
on a vehicle without knowing enough
about it.
Be sure you have sufficient knowledge,
experience, the proper replacement
parts, and tools before you attempt any
vehicle maintenance task.
Be sure to use the proper nuts, bolts,
and other fasteners. English and metric
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.If you want to do some of your own service work,
you will want to use the proper service manual.
It tells you much more about how to service your
vehicle than this manual can. To order the
proper service manual, seeService Publications
Ordering Information on page 406.
Your vehicle has an airbag system. Before
attempting to do your own service work, see
Servicing Your Airbag-Equipped Vehicle on
page 82.
You should keep a record with all parts receipts
and list the mileage and the date of any service
work you perform. SeePart E: Maintenance
Record on page 384.
250

Adding Equipment to the Outside
of Your Vehicle
Things you might add to the outside of your
vehicle can affect the airflow around it. This may
cause wind noise and affect windshield washer
performance. Check with your dealer before
adding equipment to the outside of your vehicle.
Fuel
Use of the recommended fuel is an important part
of the proper maintenance of your vehicle.
To help keep the engine clean and maintain
optimum vehicle performance, GM recommends
the use of gasoline advertised as TOP TIER
Detergent Gasoline.
Gasoline Octane
Use regular unleaded gasoline with a posted
octane rating of 87 or higher. If the octane rating is
less than 87, you may notice an audible knocking
noise when you drive, commonly referred to as
spark knock. If this occurs, use a gasoline rated at
87 octane or higher as soon as possible. If you are
using gasoline rated at 87 octane or higher and you
hear heavy knocking, your engine needs service.
Gasoline Specications
At a minimum, gasoline should meet ASTM
specification D 4814 in the United States or
CAN/CGSB-3.5 in Canada. Some gasolines may
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl
(MMT). General Motors recommends against the
use of gasolines containing MMT. SeeAdditives
on page 252for additional information.
251

Notice:Use only engine oil identied as
meeting GM Standard GM6094M and showing
the American Petroleum Institute Certied
For Gasoline Engines starburst symbol.
Failure to use the recommended oil can
result in engine damage not covered by your
warranty.
GM Goodwrench
®oil meets all the requirements
for your vehicle.
If you are in an area of extreme cold, where the
temperature falls below−20°F (−29°C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE 0W-30 oil. Both provide
easier cold starting and better protection for
the engine at extremely low temperatures.
Engine Oil Additives
Do not add anything to the oil. The recommended
oils with the starburst symbol that meet
GM Standard GM6094M are all you need for
good performance and engine protection.
When to Change Engine Oil
If any one of these is true for you, use the
short trip/city maintenance schedule:
•Most trips are less than 5 miles (8 km).
This is particularly important when outside
temperatures are below freezing.
•Most trips include extensive idling, such as
frequent driving in stop-and-go traffic.
•You frequently tow a trailer or use a carrier
on top of your vehicle.
•The vehicle is used for delivery service,
police, taxi, or other commercial application.
Driving under these conditions causes engine oil
to break down sooner. If any one of these is
true for your vehicle, change the oil and filter every
3,000 miles (5 000 km) or 3 months, whichever
occurs first.
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil and
filter every 7,500 miles (12 500 km) or 12 months,
whichever occurs first. Driving a vehicle with a
fully warmed engine under highway conditions will
cause engine oil to break down slower.
263