Index CHEVROLET PLYMOUTH ACCLAIM 1993 Workshop Manual

GENERATOR INDEX
page page
General Information ........................ 9
Generator ReplacementÐ2.2L Turbo Engine (With 16 Valve Cylinder Head) ............. 10 Generator ReplacementÐ2.2L/2.5L Engine
...... 9
Generator ReplacementÐ3.0L Engine ......... 10
Generator ReplacementÐ3.3L/3.8L Engine ..... 11
GENERAL INFORMATION
This section will cover generator removal and instal-
lation only. Information covering generator on-vehicle
testing and diagnosis can be found in Group 8A,
Battery/Starting/Charging Systems Diagnostics. To
identify the generator, refer to the Generator Specifi-
cation chart at the rear of this section. These generators are not intended to be disas-
sembled for service. It must be replaced as an
assembly.
GENERATOR REPLACEMENTÐ2.2L/2.5L ENGINE
Removal and repositioning of A/C compressor (with-
out disconnecting refrigerant lines) is necessary on
some models to gain access to generator. (1) Disconnect battery negative cable (Fig. 1).
(2) If Equipped With Air Conditioning:
(a) Remove the A/C drive belt. Refer to Group 7,
Cooling System. (b) Remove the four bolts retaining the A/C com-
pressor to the mounting bracket (Fig. 2). (c) Without disconnecting the A/C refrigerant
lines, position the A/C compressor to allow generator
removal.
WARNING: THE A/C REFRIGERANT SYSTEM IS UN-
DER PRESSURE EVEN WHEN THE ENGINE IS OFF.
REFER TO THE SAFETY PRECAUTIONS AND WARN-
INGS SECTION IN HEATING AND A/C, GROUP 24,
BEFORE PERFORMING ANY SERVICE OPERATION. (3) Remove the generator drive belt. Refer to Group
7, Cooling System. (4) Remove the two generator mounting bolts (Fig.
3) and position the generator to gain access to all the
wire connectors. If equipped with:
² BOSCH GENERATOR: Remove B+ terminal nut,
field terminal nuts, and ground harness hold down
nuts (Fig. 4). Remove wire connector assembly.
² NIPPONDENSO GENERATOR: Remove nuts
from field terminals, ground terminal, wire harness
Fig. 1 Remove Battery Negative (-) Cable
Fig. 2 A/C Compressor ReplacementÐ2.2 L/2.5 L Engine
Fig. 3 Remove/Install Generator
Ä BATTERY/STARTER/GENERATOR SERVICE 8B - 9

OVERHEAD CONSOLE
CONTENTS
page page
AA BODY .............................. 1
AC AND AY BODY ....................... 6 AG AND AJ BODIES
.................... 13
AP BODY ............................. 21
GENERAL INFORMATION AA BODY
INDEX
page page
Ambient Temperature Sensor ................ 6
Compass Calibration ....................... 2
Compass Diagnostics ...................... 5
Compass Module Replacement ............... 6
Demagnetizing Procedure ................... 4 Map Reading Lamps
....................... 1
Overhead Console Replacement .............. 5
Self-Diagnostic Test ....................... 5
Thermometer and Compass Operation ......... 1
Variance ................................ 2
MAP READING LAMPS
The map reading and rear passenger lamps are
turned on and off by pressing their individual switch
marked LAMP. These same lamps also serve as cour-
tesy lamps whenever a door is opened, the illumi-
nated entry system is activated, or the headlamp
switch is turned fully clockwise.
LAMP REPLACEMENT
(1) Remove lens by inserting a large paper clip or
wire, with a hook on the end, into the hole in the
lens and pull downward (Fig. 1).
(2) Remove lamp by pulling firmly toward front of
vehicle. (3) Install new lamp by pushing firmly into recep-
tacle. (4) Snap lens into position taking care to orient
the tabs on the lens with the slots in the housing and
snap into position.
LAMP TEST
(1) Close vehicle doors.
(2) Press each lamp switch button (Fig.2). Right
hand button should light passenger side lamp and
left hand button should light drivers side lamp front
or rear. (3) If any of the lamps fail to illuminate, open ve-
hicle doors: (a) If lamp does not illuminate check for a
burned out lamp. If lamp is OK, check fuse and
wire connectors. (b) If lamp illuminates when doors are open
check switch.
THERMOMETER AND COMPASS OPERATION
The ignition switch must be in the ON or ACCES-
SORY position before the temperature and compass
reading can be displayed. The Comp/Temp switch, lo-
cated left of the display module, turns the display on
and off. The US/Metric switch, located right of the dis-
play, changes the temperature reading from Fahrenheit
to Celsius. Should the compass blank out and the CAL
symbol only light, demagnetizing may be necessary.
The compass is a flux-gate system which, is inte-
gral to the console. The temperature readout is con-
nected to a thermistor sensor which, located on the
front lower radiator closure panel.Fig. 1 Overhead Console Lens Removal
Ä OVERHEAD CONSOLE 8C - 1

COMPASS MODULE REPLACEMENT
(1) Remove overhead console.
(2) Using a small screwdriver, release the 2 snaps
at rear of compass module. (3) After releasing the 2 snaps, slide compass mod-
ule rearward until free of mounting bar. (4) For installation reverse above procedures.
AMBIENT TEMPERATURE SENSOR
(1) Raise and support vehicle on safety stands.
(2) From behind front bumper fascia, remove screw
attaching sensor to front lower crossmember (Fig. 7). (3) For installation, reverse above procedures.
AC AND AY BODY
INDEX
page page
Ambient Temperature Sensor ............... 12
Automatic Calibration Set Procedure ........... 8
Bezel/Button Switch Removal ............... 10
Bus Accessed Diagnostics .................. 10
Console Removal ........................ 10
Electronic Board Assembly Replacement ....... 10
Electronic Vehicle Information Center (EVIC) Overhead Console ....................... 6 Engine Compartment Node Removal
.......... 12
EVIC Self Check Diagnostics ................ 8
Manual Calibration Set Procedure ............. 8
Map Reading Lamps/Power Sunroof Switch Removal .............................. 11
Overhead Reading/Courtesy Lamp Console ..... 11
Wiring Harness Removal ................... 10
ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC) OVERHEAD CONSOLE
The Electronic Vehicle Information Center is a
computer controlled warning system which, monitors
various sensors used on the vehicle. The system sup-
plements the warning indicators in 8the instrument
cluster. Visual warning messages are displayed by a
digital display in the overhead console (Fig. 1).
When a warning message has been activated, a
tone will sound to attract the driver's attention. The
warning message will then be displayed on the over-
head console until the condition is corrected or a new
display function is called up. A tone will announce each new warning condition.
For complete diagnostic procedures for the EVIC
systems, refer to the Body-Chassis Diagnostic Test
Procedures Manual. The EVIC has a 24 function system that provides
the driver with visual messages when a warning con-
dition exists. These messages are displayed on the
overhead console. For complete EVIC overhead console operating in-
structions, refer to the Owners Manual provided with
the vehicle.
EVIC BUTTON FUNCTIONS
TIME button will display:
² Time of day
² Day of week
² Day of month
² Month of year
The body controller is the source of this informa-
tion. The EVIC function buttons are used to reset
and display this data.
² To set HOURS, press TIME button and within four
seconds press the SET button. An arrow will appear
on the display and point to the hours. Press and hold
the SET button to advance the hours or INFO button
to set back the hours.
² To set MINUTES, press TIME button. The arrow
will point to the minutes. Press and hold the SET
button to advance the minutes or INFO button to set
back the minutes.
Fig. 7 Ambient Temperature Sensor
Fig. 1 EVIC Overhead Console
8C - 6 OVERHEAD CONSOLE Ä

AG AND AJ BODIES INDEX
page page
Ambient Temperature Sensor Removal ......... 20
Compass Calibration ...................... 16
Compass Diagnostics ...................... 18
Compass Module Replacement .............. 20
Demagnetizing Procedure .................. 17
Electronic Vehicle Information Center (EVIC) ..... 13
Electronic Vehicle Information Center (EVIC) Removal .............................. 20 Engine Compartment Node (ECN)
............ 15
Engine Compartment Node Compass Calibration . 16
Engine Node Sensor Removal ............... 20
Map Reading Lamps ...................... 13
Overhead Console Replacement ............. 20
Thermometer and Compass ................. 16
Variance Procedure ....................... 17
MAP READING LAMPS
The map lamps are actuated by pressing on the lens.
These same lamps also serve as courtesy lamps when-
ever a door is opened. The illuminated entry system is
activated, or the headlamp switch is turned fully
clockwise (Fig. 1).
LAMP REPLACEMENT
(1) Remove lens by inserting a screw driver or knife
blade into slot located along-side of lens. Once screw-
driver is inserted pry lens to the side and swing down
as it unhooks from housing edge. (2) Remove lamp by pulling straight down.
(3) Install new lamp by pushing firmly into recep-
tacle. (4) Snap lens into position taking care to orient the
tabs on the lens with the slots in the housing.
LAMP TEST
(1) Close vehicle doors.
(2) Press each lamp switch. Right hand switch
should light passenger lamp and left hand switch
should light drivers lamp. (3) If either of the lamps fail to illuminate, open
vehicle doors. (a) If lamp does not illuminate check for a burned
out lamp. (b) If lamp illuminates when doors are open check
switch and wiring.
ELECTRONIC VEHICLE INFORMATION CENTER
(EVIC)
The Electronic Vehicle Information Center is a com-
puter controlled warning system which, monitors vari-
ous sensors used on the vehicle. The system supple-
ments the warning indicators in the instrument
cluster. Visual warning messages are displayed by a
digital display (Fig. 2).
When a warning message has been activated, a tone
will sound to attract the driver's attention. The warn-
ing message will then be displayed on the EVIC center
until the condition is corrected or a new display func-
tion is called up. A tone will announce each new
warning condition. For complete diagnostic procedures for the EVIC
systems, refer to the Body-Chassis Diagnostic Test
Procedures Manual. The EVIC has a 24 function system that provides the
driver with visual messages when a warning con-
Fig. 1 Overhead Console Lamp Replacement
Fig. 2 EVIC
Ä OVERHEAD CONSOLE 8C - 13

AP BODY INDEX
page page
Ambient Temperature Sensor Removal ........ 25
Compass Calibration ...................... 21
Compass Diagnostics ..................... 23
Compass Module Replacement .............. 25
Demagnetizing Procedure .................. 22 Map Reading Lamps Operation
.............. 21
Overhead Console Replacement ............. 25
Thermometer and Compass ................ 21
Variance Procedure ....................... 22
MAP READING LAMPS OPERATION
The map lamps are actuated by pressing on the
lens (Fig. 1).
LAMP REPLACEMENT
(1) Remove lens by inserting a screw driver or
knife blade into slot located along-side of lens. Once
screwdriver is inserted pry lens to the side and swing
down as it unhooks from housing edge. (2) Remove lamp by pulling straight down.
(3) Install new lamp by pushing firmly into recep-
tacle. (4) Snap lens into position taking care to orient
the tabs on the lens with the slots in the housing.
MAP LAMP TEST
(1) Press each lamp switch. Right hand switch
should light passenger lamp and left hand switch
should light drivers lamp. (2) If lamp does not illuminate check for a burned
out lamp, voltage, defective switch or faulty wiring.
THERMOMETER AND COMPASS
The ignition switch must be in the ON or ACCES-
SORY position before the temperature and compass
reading can be displayed. The Comp/Temp switch
turns the compass display on and off. The US/Metric
switch changes the temperature reading from Fahr-
enheit to Celsius (Fig. 2). When the vehicle is standing still, engine compart-
ment temperatures may be radiated to the tempera-
ture sensor. Therefore the most accurate ambient
temperature readings are displayed when the vehicle
is moving in a forward motion. When the ignition switch is in the ON position the
temperature display is updated every 5 minutes.
When the ignition switch is turned off the last dis-
played temperature reading stays in memory. When
the ignition switch is turned on again the thermom-
eter will display the memory temperature for 1
minute; then update the display to the actual tem-
perature within 5 minutes.
COMPASS CALIBRATION
Do not attempt to set the compass near large metal
objects, such as, other vehicles, large buildings, or
bridges. The compass unit automatically calibrates itself as
the vehicle is driven; therefore, no calibration should
be required. When the compass is first powered up,
the CAL light on the display should be on. The CAL
light will go off and the compass will be accurate af-
ter the vehicle completes one to three complete cir-
cles. If the vehicle's compass headings are inaccurate,
the compass also can be manually calibrated using
the following procedures: (1) Depress and hold down both the Comp/Temp
button and the U.S./Metric button. (2) The display will go off and after 5 seconds the
VAR light will come on. Continue to hold both but-
tons down. (3) In approximately 10 seconds, the CAL light
will come on. Release both buttons and the display
will show the heading and outside temperature. (4) Drive the vehicle 1 to 3 complete circles, with-
out turning ignition OFF. The CAL light will then
go off, showing the compass is calibrated.
Fig. 1 Overhead Console Lamp Replacement
Ä OVERHEAD CONSOLE 8C - 21

IGNITION SYSTEMS
CONTENTS
page page
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐDIAGNOSTIC PROCEDURES
..... 11
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNI- TION SYSTEMSÐSERVICE PROCEDURES . 14
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNI- TION SYSTEMSÐSYSTEM OPERATION .... 1
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐDIAGNOSTIC PROCEDURES
.... 35
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐSYSTEM OPERATION ......... 24
2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMSÐSERVICE PROCEDURES ...... 39
IGNITION SWITCH ...................... 45
SPECIFICATIONS ....................... 47
GENERAL INFORMATION
Throughout this group, references are made to par-
ticular vehicles by letter designation. A chart ex-
plaining the designations appears in the Introduction
Section of this manual.
2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐSYSTEM OPERATION
INDEX
page page
Auto Shutdown (ASD) Relay and Fuel Pump Relay . 8
Coolant Temperature Sensor ................. 7
Distributor Cap ........................... 1
Distributor Pick-UpÐ3.0L Engine .............. 7
Distributor Pick-UpÐPCM Input ............... 6
General Information ........................ 1 Ignition Coil
.............................. 9
Manifold Absolute Pressure (MAP) Sensor ...... 8
Powertrain Control Module (PCM) ............. 6
Rotor .................................. 2
Spark Plug Cables ........................ 2
Spark Plugs ............................. 3
GENERAL INFORMATION
This section describes the ignition systems of the
2.2L TBI, 2.5L TBI, 2.5L MPI (flexible fuel AA-body)
and 3.0L engines. The Fuel Injection sections of Group 14 explain On
Board Diagnostics. Group 0, Lubrication and Maintenance, contains
general maintenance information for ignition related
items. The Owner's Manual also contains mainte-
nance information.
DISTRIBUTOR CAP
Remove the distributor cap and inspect the inside
for flash over, cracking of carbon button, lack of
spring tension on carbon button, cracking of cap, and
burned, worn terminals (Fig. 1). Also check for bro-
ken distributor cap towers. If any of these conditions
are present the distributor cap and/or cables should
be replaced. When replacing the distributor cap, transfer cables
from the original cap to the new cap one at a time.
Ensure each cable is installed into the corresponding tower of the new cap. Fully seat the wires into the
towers. If necessary, refer to the appropriate engine
firing order diagram (Fig. 2 or Fig. 3).
Fig. 1 Distributor Cap Inspection
Ä
IGNITION SYSTEMS 8D - 1

2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐDIAGNOSTIC PROCEDURES
INDEX
page page
Coolant Temperature Sensor Test ............ 13
Failure to Start TestÐ2.5L TBI and 3.0L Engines . 12
General Information ....................... 11
Ignition Coil ............................. 11 Manifold Absolute Pressure (MAP) Sensor Test . 13
Poor Performance Test .................... 13
Spark Plugs ............................ 11
Testing for Spark at Coil ................... 11
GENERAL INFORMATION
For additional information, refer to On Board Di-
agnostics in the Fuel Injection General Diagnosis
sections of Group 14. Also, refer to the DRBII scan
tool and appropriate Powertrain Diagnostic Proce-
dures Manual.
SPARK PLUGS
Faulty or fouled spark plugs may perform well at
idle speed, but frequently fail at higher engine
speeds. Faulty plugs can be identified in a number of
ways: poor fuel economy, power loss, decrease in en-
gine speed, hard starting and, in general, poor en-
gine performance. Spark plugs also malfunction because of carbon
fouling, excessive electrode air gap, or a broken insu-
lator. Refer to the General Information Section of
this group for spark plug diagnosis.
IGNITION COIL
The ignition coil is designed to operate without an
external ballast resistor. Inspect the coil for arcing. Test the coil according
to coil tester manufacturer's instructions. Test coil
primary and secondary resistance. Replace any coil
that does not meet specifications. Refer to the Coil
Resistance chart. If the ignition coil is replaced due to a burned
tower, carbon tracking, arcing at the tower, or dam-
age to the terminal or boot on the coil end of the sec-
ondary cable, the cable must be replaced. Arcing at the tower will carbonize the nipple which, if it is con-
nected to a new coil, will cause the coil to fail. If a secondary cable shows any signs of damage,
the cable should be replaced with a new cable and
new terminal. Carbon tracking on the old cable can
cause arcing and the failure of a new coil.
TESTING FOR SPARK AT COIL
WARNING: APPLY PARKING BRAKE AND/OR
BLOCK THE WHEELS BEFORE PERFORMING ANY
TEST WITH THE ENGINE RUNNING.
CAUTION: Spark plug cables may be damaged if
this test is performed with more than 1/4 inch clear-
ance between the cable and engine ground.
Remove the coil secondary cable from the distribu-
tor cap. Hold the end of cable about 6 mm (1/4-inch)
away from a good engine ground (Fig. 1). Crank the
engine and inspect for spark at the coil secondary ca-
ble. There must be a constant spark at the coil second-
ary cable. If the spark is constant, have a helper con-
tinue to crank engine and, while slowly moving coil
secondary cable away from ground, look for arcing at
the coil tower. If arcing occurs at the tower, replace
the coil. If spark is not constant or there is no spark,
proceed to the failure to start test. If a constant spark is present and no arcing occurs
at the coil tower, the ignition system is producing
the necessary high secondary voltage. However,
COIL RESISTANCE
Ä IGNITION SYSTEMS 8D - 11

2.2L TBI, 2.5L TBI, 2.5L MPI AND 3.0L IGNITION SYSTEMSÐSERVICE PROCEDURES
INDEX
page page
Coolant Temperature Sensor ................ 14
Distributor Pick-UpÐ2.2L TBI, 2.5L TBI and 2.5L MPI Engines ....................... 18
Distributor ServiceÐ3.0L Engine ............. 18
DistributorÐ2.2L TBI, 2.5L TBI and 2.5L MPI Engines .............................. 17
Idle RPM TestÐ2.5L and 3.0L Engines ........ 16
Ignition CoilÐ2.2L TBI, 2.5L TBI and 2.5L MPI Engines ....................... 14 Ignition CoilÐ3.0L Engines
................. 15
Ignition Timing ProcedureÐ2.2L TBI, 2.5L TBI, 2.5L MPI, and 3.0L Engines ............... 16
Manifold Absolute Pressure (MAP) Sensor ServiceÐ2.5L TBI and 3.0L Engines ........ 22
Powertrain Control Module (PCM) ............ 14
Spark Plug Service ....................... 15
POWERTRAIN CONTROL MODULE (PCM)
The powertrain control module (PCM) is located
next to the battery (Fig. 1).
REMOVAL
(1) Remove air cleaner duct or air cleaner assem-
bly. (2) Remove battery.
(3) Remove PCM mounting screws.
(4) Remove 60-way wiring connector from the
PCM. (5) Remove PCM.
INSTALLATION
(1) Connect 60-Way electrical connector to PCM
(Fig. 1). (2) Install PCM. Tighten mounting screws.
(3) Install battery.
(4) Install air cleaner duct or air cleaner assembly.
COOLANT TEMPERATURE SENSOR
On 2.2L TBI, 2.5L TBI and 2.5L MPI (flexible fuel
AA-Body) engines, the coolant temperature sensor is
located behind the ignition coil (Fig. 2). On 3.0L en-
gines the sensor is located next to the thermostat
housing (Fig. 3).
REMOVAL
(1) Drain cooling system until coolant level is below
coolant sensor. Refer to Group 7, Cooling System. (2) Disconnect electrical connector from sensor.
(3) Remove sensor from engine.
INSTALLATION
(1) Install coolant sensor. Tighten 2.2L TBI, 2.5L
TBI or 2.5L MPI engine coolant sensor to 28 N Im (20
ft. lbs.) torque. Tighten the 3.0L engine coolant sensor
to7N Im (60 in. lbs.) torque.
(2) Connect electrical connector to sensor.
(3) Fill cooling system. Refer to Group 7, Cooling
System.
IGNITION COILÐ2.2L TBI, 2.5L TBI AND 2.5L MPI
ENGINES
The ignition coil mounts to the thermostat housing
(Fig. 4).
Fig. 1 Powertrain control module (PCM)
Fig. 2 Coolant Temperature SensorÐ2.2 TBI, 2.5L TBI and 2.5L MPI Engines
8D - 14 IGNITION SYSTEMS Ä

(3) Inspect the spark plug condition. Refer to Spark
Plug Condition in this section.
SPARK PLUG GAP ADJUSTMENT
Check the spark plug gap with a gap gauge. If the
gap is not correct, adjust it by bending the ground
electrode (Fig. 6).
SPARK PLUG INSTALLATION
(1) Start the spark plug into the cylinder head by
hand to avoid cross threading. (2) Tighten spark plugs to 28 N Im (20 ft. lbs.)
torque. (3) Install spark plug cables over spark plugs.
IDLE RPM TESTÐ2.5L AND 3.0L ENGINES
WARNING: APPLY PARKING BRAKE AND/OR BLOCK
WHEELS BEFORE PERFORMING IDLE CHECK OR
ADJUSTMENT, OR ANY TESTS WITH A RUNNING
ENGINE.
Engine idle set rpmshould be recorded when the
vehicle is first brought into shop for testing. This
will assist in diagnosing complaints of engine stalling,
creeping and hard shifting on vehicles equipped with
automatic transaxles. Proceed to the Throttle Body Minimum Airflow pro-
cedures in Group 14.
IGNITION TIMING PROCEDUREÐ2.2L TBI, 2.5L
TBI, 2.5L MPI, AND 3.0L ENGINES
WARNING: APPLY PARKING BRAKE AND/OR BLOCK
WHEELS BEFORE PERFORMING SETTING IGNITION
TIMING OR PERFORMING ANY TEST ON AN OPER-
ATING ENGINE.
Proper ignition timing is required to obtain optimum
engine performance. The distributor must be correctly
indexed to provide correct initial ignition timing. (1) Set the gearshift selector in park or neutral and
apply the parking brake. All lights and accessories
must be off. (2) If using a magnetic timing light, insert the
pickup probe into the open receptacle next to the
timing scale window. If a magnetic timing unit is not
available, use a conventional timing light connected to
the number one cylinder spark plug cable. Do not puncture cables, boots or nipples with
test probes. Always use proper adapters. Punc-
turing the spark plug cables with a probe will
damage the cables. The probe can separate the
conductor and cause high resistance. In addition
breaking the rubber insulation may permit sec-
ondary current to arc to ground. (3) Turn selector switch to the appropriate cylinder
position. (4) Start engine and run until operating tempera-
ture is obtained. (5) With the engine at normal operating tempera-
ture, connect the DRBII scan tool to the data link
connector (diagnostic connector). Access the State Dis-
play screen. Refer to the appropriate Powertrain Diag-
nostics Procedures Manual. If not using the DRBII
scan tool, disconnect the coolant temperature
sensor electrical connector. The electric radiator
fan will operate and the malfunction indicator lamp
(instrument panel Check Engine light) will turn on
after disconnecting the coolant sensor or starting the
DRBII scan tool procedure. (6) Aim Timing Light at timing scale (Fig. 7 or Fig.
8) or read magnetic timing unit. If flash occurs when
timing mark is before specified degree mark, timing is
advanced. To adjust, turn distributor housing in direc-
tion of rotor rotation. If flash occurs when timing mark is after specified
degree mark, timing is retarded. To adjust, turn dis-
tributor housing against direction of rotor rotation.
Refer to Vehicle Emission Control Information label for
correct timing specification. If timing is within 62É of
value specified on the label, proceed to step (8). If
outside specified tolerance, proceed to next step. (7) Loosen distributor hold-down arm screw
enough to rotate the distributor housing (Fig. 9 or
Fig. 6 Setting Spark Plug GapÐTypical
8D - 16 IGNITION SYSTEMS Ä

2.2L TURBO III, 3.3L AND 3.8L IGNITION SYSTEMÐSYSTEM OPERATION INDEX
page page
Auto Shutdown (ASD) Relay and Fuel Pump Relay ................................ 32
Camshaft Position Sensor .................. 28
Coolant Temperature Sensor ................ 32
Crankshaft Position Sensor ................. 29
General Information ....................... 24 Ignition Coil
............................. 31
Knock SensorÐTurbo III Engine ............. 32
Manifold Absolute Pressure (MAP) Sensor ..... 32
Powertrain Control Module (PCM) ............ 24
Spark Plug Cables ....................... 25
Spark Plugs ............................ 26
GENERAL INFORMATION
This section describes the ignition systems for 2.2L
Turbo III, 3.3L and 3.8L engines. The Fuel Injection sections of Group 14 describe On
Board Diagnostics. Group 0, Lubrication and Maintenance, contains
general maintenance information for ignition related
items. The Owner's Manual also contains maintenance
information. 2.2L Turbo III, 3.3L and 3.8L engines uses a
fixed ignition timing system. Basic ignition tim-
ing is not adjustable. All spark advance is deter-
mined by the powertrain control module (PCM). The ignition system does not use a distributor. The
system is referred to as the Direct Ignition System. The
system's three main components are the coil pack,
crankshaft position sensor, and camshaft position sen-
sor. The crankshaft and camshaft sensors are hall
effect devices. The camshaft position and crankshaft position sen-
sors generate pulses that are the inputs sent to the
PCM. The PCM interprets crankshaft and camshaft
position from these sensors. The PCM uses crankshaft
position sensor input to determine ignition timing. The
PCM determines injector sequence from the camshaft
position sensor. The camshaft position sensor determines when a
slot in the camshaft gear passes beneath it (Fig. 1 or
Fig. 2). The crankshaft position sensor determines
when a window in the drive plate passes under it
(Fig. 3 or Fig. 4). When metal aligns with the sensor,
voltage goes low (less than 0.5 volts). When a notch
aligns with the sensor, voltage spikes high (5.0
volts). As a group of notches pass under the sensor,
the voltage switches from low (metal) to high (notch)
then back to low.
FIRING ORDER
The firing order of the 2.2L Turbo III engine direct
ignition system is 1-3-4-2 (Fig. 5). The firing order of
the 3.3L and 3.8L engines direct ignition system is
1-2-3-4-5-6 (Fig. 6).
POWERTRAIN CONTROL MODULE (PCM)
The ignition system is regulated by the powertrain
control module (PCM) (Fig. 7). The PCM supplies
battery voltage to the ignition coil through the Auto
Shutdown (ASD) Relay. The PCM also controls
ground circuit for the ignition coil. By switching the
ground path for the coil on and off, the PCM adjusts
ignition timing to meet changing engine operating
conditions.
Fig. 37 Manifold Absolute Pressure (MAP) SensorÐ3.0L Engine
8D - 24 IGNITION SYSTEMS Ä