engine CHEVROLET SUBURBAN 1994 Manual PDF

Service & Appearance
I Section
Here you will find information about the care of your vehicle . This section
begins with service and fuel information. and then it shows how to check
important fluid and lubricant levels
. There is also technical information
about your vehicle. and a section devoted to its appearance care
.
Service ................................................... 6-3
Fuel (Gasoline Engines)
............................
Diesel Fuel Requirements and Fuel System ..........
Checking Things Under the Hood ........... .....
........ 6-4
.......... 6-5
......... 6-14
HoodRelease
.......................................... 6-14
Cleaning Your Diesel Engine
............................ 6-15
Engine Oil (Except Diesel)
................................ 6-16
Engine Oil (Diesel Engines)
............................... 6-22
Aircleaner
.................... .................. 6-27 ..
Automatic Transmission Fluid ............................. 6-28
Manual Transmission Fluid
............................... 6-31
Hydraulic Clutch
........................................ 6-32
RearAxle
............................................. 6-33
Transfer Case
.......................................... 6-34
FrontAxle
........................................... 6-35
Engine Coolant
......................................... 6-35
Power Steering Fluid
.............. .................. 640
Windshield Washer Fluid
............................... 6-42
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Maintenance Schedule
Section 7 of this manual, “Scheduled Maintenance Services”, explains the
maintenance your new vehicle needs, and when
it should be done. It also
has a form that you can
use to record the maintenance work done on your
vehicle. Be sure to read this information.
Fuel (Gasoline Engine)
If your vehicle has a diesel engine, see “Diesel Fuel Requirements and Fuel
System” in this Section. For vehicles with gasoline engines, please read this.
Use regular unleaded gasoline rated at
87 octane or higher. It should meet
specifications ASTM
D4814 in the U.S. and CGSB 3.5-92 in Canada.
These fuels should have the proper additives,
so you should not have to add
anything to the
fuel.
In the U.S. and Canada, it’s easy to be sure you get the right kind of
gasoline (unleaded). You’ll see
“UNLEADED” right on the pump. And only
unleaded nozzles will fit into your vehicle’s filler neck.
Be sure the posted octane
is at least 87. If the octane is less than 87, you
may get a heavy knocking noise when you drive. If it’s bad enough, it can
damage your engine.
If you’re using fuel rated
at 87 octane or higher and you still hear heavy
knocking, your engine needs service. But don’t worry
if you hear a little
pinging noise when you’re accelerating or driving up
a hill. That’s normal
and
you don’t have to buy a higher octane fuel to get rid of pinging. It’s the
heavy, constant knock that means
you have a problem.
What about gasoline with blending materials that contain oxygen
(oxygenates), such
as MTBE or alcohol?
MTBE is “methyl tertiary-butyl ether.” Fuel that is no more than
15% MTBE is fine for your vehicle.
Ethanol is ethyl or grain alcohol. Properly-blended fuel that is no more than
10% ethanol is fine for your vehicle.
Methanol is methyl or wood alcohol.
NOTICE:
Fuel that is more than 5 % methanol is bad for your vehicle.
Don’t use it.
It can corrode metal parts in your fuel system and
also damage plastic and rubber parts. That damage wouldn’t be
covered under your warranty. And even at
5% or less, there
must
be “cosolvents” and corrosion preventers in this fuel to
help avoid these problems.
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Gasolines for Cleaner Air
Your use of gasoline with deposit control additives will help prevent
deposits from forming
in your engine and fuel system. That helps keep your
engine in tune and your emission control system working properly. It’s good
for your vehicle, and you’ll be doing your part for cleaner air.
Many gasolines are now blended with oxygenates. General Motors
recommends that you use gasolines with these blending materials, such as
MTBE and ethanol. By doing
so, you can help clean the air, especially in
those parts of the country that have high carbon monoxide levels.
In addition, some gasoline suppliers are now producing reformulated
gasolines. These gasolines are specially designed to reduce vehicle
emissions. General Motors recommends that you use reformulated gasoline.
By doing
so, you can help clean the air, especially in those parts of the
country that have high ozone levels.
You should ask your service station operators if their gasolines contain
deposit control additives and oxygenates, and
if they have been
reformulated to reduce vehicle emissions.
Diesel Fuel Requirements and Fuel System
Some states and provinces have restrictions on the purchase of diesel fuel
for light-duty vehicles and require you to
buy permits or pay special taxes.
Some of these restrictions apply only to residents, and others apply to both
residents and visitors. These restrictions can change.
To learn the current
restrictions
in any state or province, contact your auto club, the police or
other officials.
Fuel Requirements
NOTICE:
Diesel fuel or fuel additives not recommended in this manual
could damage your fuel system and engine, Your warranty
wouldn’t cover this damage, And:
0 Diesel fuel that has been mixed with engine oil could damage
your engine and emission controls. Always check with your
service station operator to make sure his diesel fuel has not
been mixed with engine oil.
If you ever run out of diesel fuel, it can be difficult to restart
your engine. “Running Out of Fuel,” later in this section,
tells
you how to get it started again. To avoid all this, try never to
let your tank get empty.
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What Fuel to Use
You can use either Number 1-D or Number 2-D diesel fuel, but you’ll get
better fuel economy using
2-D.
Diesel fuel may foam when you fill your tank. This can cause the automatic
pump nozzle to shut
off, even though your tank isn’t full. If this happens,
just wait
for the foaming to stop and then continue to fill your tank.
Cold Weather Operation
In cold weather (below 20”F, or -7”C), use 1-D or “Winterized” Number
2-D fuel (a blend of 1-D and 2-D). Be sure you get the right fuel. In very
cold temperatures (when it stays below
0°F or -18”C), use Number 1-D.
If you’re driving in very cold temperatures and can’t get Number 1-D or a
“winterized” Number
2-D, you can use one gallon of kerosene for every
two gallons of diesel fuel. Once you add the kerosene, run your engine for
several minutes
so the fuels will mix. Add kerosene only when the
temperature falls below
0°F (-1 8 “C), because the fuel economy of kerosene
isn’t as good
as that of diesel fuel.
NOTICE:
Never use home heating oil or gasoline in your diesel engine.
They can cause engine damage.
In cold weather, your fuel filter may become clogged, especially if you use
Number 2-D diesel fuel that hasn’t been “winterized.” To unclog it, warm
the filter to between
32°F and 50°F (0°C to 10°C). You won’t need to
replace it.
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Water in Fuel
Sometimes, water can be pumped into your fuel tank along with your diesel
fuel. This can happen if a service station doesn’t regularly inspect and clean
its fuel tanks, or if it gets contaminated fuel from its suppliers.
If this happens, a “WATER IN FUEL” light will come on. If it does, the
excess water
must be drained. Your dealer can do this for you.
This light
also should come on briefly when you start your engine, as a
check. If it doesn’t, have it fixed so it will be there to let you know if you
ever do get water
in your fuel.
If the light comes on at any other time, use this chart.
“WATER IN FUEL” LIGHT CHART
Problem
Light comes on intermittently.
Light stays on:
1. At temperatures above
freezing.
2. At temperatures below
freezing.
Recommended Action
Drain water from fuel filter.
Drain fuel filter immediately.
If no
water can be drained and light stays
on, see your dealer for assistance.
Drain fuel filter immediately. If no
water can be drained
- water may
be frozen. Open
the air bleed valve
to check for
fuel pressure. If no fuel
pressure
is present, replace the fuel
fi 1 ter.
3. Immediately after refueling - Fuel tank purging required. See
large amount
of water possibly your dealer for assistance.
pumped into fuel tank.
Hesitation or “flat” performance at
high speed or during hard acceleration
may be an indication of premature fuel filter plugging due to dirty or
contaminated
fuel. The filter element may need to be changed if this
happens. See your dealer for assistance.
If you drive when this warning light is on, you can damage your
fuel injection system and your engine.
If the light comes on right
after you refuel,
it means water was pumped into your fuel tank.
Turn
off your engine immediately. Then, have the water drained
at once.
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To drain water:
1. Stop and park the vehicle in a safe place. Turn off the engine and apply
2. Remove the fuel tank cap.
the parking brake.
3. Place a
fuel-resistant container under the filter
drain hose.
4. With the engine
off, open the
water drain valve
2 to 3 turns.
When standing in
front of the
vehicle,
the valve
is located
on the
right side
of the
thermostat housing.
5. Start the engine and allow it to idle until clear fuel is observed.
6. Stop the engine and close the water drain valve.
7. Remove the fuel-resistant container and properly dispose of the
contaminated fuel. To find out how
to properly dispose of contaminated
diesel
fuel see “What to Do with Used Oil” in the “Engine Oil (Diesel
Engines)” part, later in
this section.
8. Install the fuel tank cap.
If the
WATER IN FUEL light comes on again after driving a short distance
or the engine
runs rough or stalls-a large amount of water has probably
been pumped into the fuel tank. The fuel tank should be purged.
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NOTICE:
If there is water in your diesel fuel and the weather is warm or
humid, fungus and bacteria can grow in the fuel. They can
damage your fuel system. You’ll need a diesel fuel biocide
to
sterilize your fuel system. Your dealer can advise you if you ever
need this.
If your fuel tank needs to be purged to remove water, see your
dealer or
a qualified technician. Improper purging can damage
your fuel system.
Running Out of Fuel (Diesel Engines)
If the engine stalls and you think that you’ve run out of fuel, do this:
First, open the fuel
filter air bleed valve.
If there is air, then
you
are probably out of
fuel.
To restart your engine:
1. If you’re parked on a level surface, add at least two gallons of fuel.
However, if you’re parked
on a slope, you may need to add up to five
gallons
of fuel.
10 to 15 seconds to crank (but not start) your engine. Keep doing this
until
you can just see some clear fuel at the air bleed valve. (If, during
this step, the engine starts, turn the ignition off and close the valve
before restart.)
2. With the air bleed valve open, turn your ignition key to “Start” for
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3. Close the air bleed valve.
4. Turn the ignition key to “Start” for 10 to 15 seconas at a time until your
engine starts.
Fuel Filter Replacement (Diesel Engines)
If you want to change the fuel filter yourself, here’s how to do it:
Drain fuel from the filter by opening the air bleed valve and the water drain
valve. This prevents the
fuel from spilling as you replace the filter. Drain the
fuel into a fuel-resistant container and dispose
of it properly.
1. Turn off the engine and apply the parking brake.
2. Take off the fuel tank cap. This releases vacuum in the tank.
3. The filter is located at the rear of the intake manifold.
4;: .
4. Unscrew and
remove the ring
nut from the top
of the filter head.
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8.
9.
10.
5. Lift the element out of the filter
head.
6. If there is any dirt
on the element
sealing surface of
the filter head,
clean it off.
7. Line up the
writing
on the top
of the filter
so it
faces (is readable
from) the front of
the vehicle.
Push
the element in
until the mating
surfaces touch.
With the air bleed valve open, turn your ignition key to
RUN for 10 to
15 seconds. Wait one minute for your starter to cool.
Do this until you
can see clear fuel coming from the air bleed valve.
Close the air bleed valve and replace the fuel cap.
Start your engine and let it idle for five minutes. Check your fuel filter
and air bleed valve for leaks.
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Fuels in Foreign Countries
If you plan on driving in another country outside the U.S. or Canada,
unleaded fuel may be hard to find.
Do not use leaded gasoline. If you use
even one tankful, your emission controls won’t work well or at all. With
continuous use, spark plugs can get fouled, the exhaust system can corrode,
and your engine oil can deteriorate
quickly. Your vehicle’s oxygen sensor
will be damaged. All of that means costly repairs that wouldn’t be covered
by your warranty.
To check on fuel availability, ask an auto club, or contact a major oil
company that does business
in the country where you’ll be driving.
You
can also write us at the following address for advice. Just tell us where
you’re going and give
your Vehicle Identification Number (VIN).
General Motors Overseas Distribution Corporation,
North American Export Sales
(NAES)
1908 Colonel Sam Drive
Oshawa, Ontario
LlH 8P7
Filling Your Tank
The fuel cap is behind
a hinged door on the
left side of your
vehicle.
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