brake CHEVROLET TRACKER 1994 Workshop Manual

Maintenance Schedule
Section B: Owner Checks and Services (Cont.)
At Least Once a Year
CHECK
OR SERVICE
Key Lock Cylinders
Body Lubrication
Starter Switch
1
WHAT TO DO
Lubricate the key lock cylinders with the lubricant specified in Section D.
Lubricate all body door hinges. Also lubricate all hinges and latches, including those for the hood,
rear compartment, glove box door, console door and any folding seat hardware. Section D tells
you what to use.
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the parking brake (see “Parking Brake” in the Index if necessary) and the
NOTE:
Do not use the accelerator pedal, and be ready to turn off the engine immediately if it
starts.
3. On automatic transmission vehicles, try to start the engine in each gear. The starter should
work only in
“P” (Park) or “N” (Neutral). If the starter works in any other position, your
vehicle needs service.
On manual transmission vehicles, put the shift lever in “N” (Neutral), push the clutch down
halfway and try to start the engine. The starter should work only when the clutch is pushed
down all
the way to the floor. If the starter works when the clutch isn’t pushed all the way
down, your vehicle needs service.
regular brake.
- . .220
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At Least Once a Year (CONT.)
CHECK
OR SERVICE
Brake Transmission
Shift Interlock
- BTSI
(Automatic Transmis-
sion)
Steering Column Lock
WHAT TO DO
1. Before you start, be sure you have enough room around the vehicle. It should be parked on a
2. Firmly apply the parking brake. (See “Parking Brake” in the Index if necessary).
NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.
3. With the engine off, turn the key to the “ON” position, but don’t start the engine. Without
level surface.
applying the regular brake, try
to move the shift lever out of “P” (Park) with normal effort,
If the shift lever moves out
of “P” (Park) , your vehicle’s BTSI needs service.
While parked, and with the parking brake set, try
to turn the key to “LOCK” in each shift lever
position.
0 With an automatic transmission, the key should turn to “LOCK” only when the shift lever is
With a manual transmission, the key will turn to “LOCK” only if you push the key in farther,
On vehicles with
the key release lever, try to turn the key to “LOCK” without pressing the lever.
The key should
turn to “LOCK” only with the key lever depressed. On all vehicles, the key
should come out only
in “LOCK”.
in
“P” (Park).
while turning
it towards “LOCK.”
!
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Maintenance Schedule
Section B: Owner Checks and Services (Cont.)
At Least Once a Year (CONT.)
CHECK
OR SERVICE
Parking Brake and
Automatic Transmission “P” (Park) Mechanism
Check
Underbody Flushing
WHAT TO DO
Park on a fairly steep hill, with the vehicle facing downhill. Keeping your foot on the regular
brake, set the parking brake.
0 To check the parking brake: With the engine running and transmission in “N” (Neutral),
__
slowly remove foot pressure from the regular brake pedal. Do this until the vehicle is held by
the parking brake only.
To check the “P” (Park) mechanism’s holding ability: Shift to “P” (Park). Then release all
brakes. If your vehicle
is four-wheel drive, be sure the transfer case is not in “N” (Neutral).
At least every spring, use plain water to flush any corrosive materials from the underbody. Take
care to clean thoroughly any areas where mud and other debris can collect.
I . .222 ProCarManuals.com

Maintenance Schedule
Section C: Periodic Maintenance Inspections (cont.)
INSPECTION
OR SERVICE
Rear Axle (All) and
Front Axle (Four-
Wheel Drive) Service
Brake System
Inspection
Clutch System Service
WHAT SHOULD BE DONE
Check the gear lubricant level and add if needed. See “Rear Axle” and “Four-Wheel Drive” in
the Index. A fluid loss may indicate a problem. Check the system(s), and repair the system(s) if
needed. Refer to “Scheduled Maintenance Services,” earlier in
this part, to determine when to
change the lubricant.
Inspect the complete system. Inspect brake lines and hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rotors for surface condition. Also
inspect
drum brake linings for wear and cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check parking brake adjustment. You may need to
have your brakes inspected more often if your driving habits or conditions result in frequent
braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which may need to be serv-
iced. Also,
if the brake system warning light stays on or comes on, something may be wrong
with either the regular or rear wheel anti-lock brake system, or both systems. See “Brake System
Warning Light” in the Index.
Check clutch pedal free travel and adjust
as necessary. See “Clutch Adjustment” in the Index. ..
. . .224
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Maintenance Schedule
Section D: Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM Dealer.
USAGE
Engine Oil
Engine Coolant
Hydraulic Brake
System
Parking Brake Guides
Power Steering
System
Manual Transmission
Automatic
Transmission
FLUID/LUBRICANT
API service SH or SG Energy Conserving I1 oils of the proper viscosity. The “SH” or “SG”
designation may be shown alone or in combination with others, such as
“SH/CD,” or “SH, SG,
CD,” “SGKD,” etc. To determine the preferred viscosity for your vehicle’s engine, see “Engine
Oil”
in the Index.
50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze
(GM Part
No. 1052753 or equivalent) conforming to GM Specification 1825M or approved
recycled coolant conforming to GM Specification
1825M.
Delco-Supreme 11’” Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).
Chassis lubricant (GM Part
No. 1052497 or equivalent) or lubricant meeting requirements of
NLGI Grade
2, Category LB or GC-LB.
DEXR0N’-IIE Automatic Transmission Fluid.
SAE
75W-90 GL-4 (GM Part No. 12346074 Castrol‘ Syntorq GL-4 or equivalent) or SAE
75W-90 GL-5 Gear Lubricant.
DEXRON3-III
or DEXRON”-IIE Automatic Transmission Fluid.
225. . . ProCarManuals.com

Customer Assistance Information
1994 CHEVROLET/GEO SERVICE PUBLICATIONS ORDERING INFORMATION
The following publications covering the operation and servicing \
of pur vehicle can be purchased by filling out the Service Publications Order hrm
in this book and mailing it with pur check, money
order or credit card information to Helm, Incorporated (address liste\
d below).
CURRENT PUBLICATIONS FOR 1994 GEO TRACKER
PRODUCT SERVICE PUBLICATIONS
Product Service Publications (PSP’s), are bulletins, letters \
and articles
published for trained dealer service personnel. See Service Publ\
ica-
tions listed previously in this section.
A cumulative index is published quarterly during the current model
year. The indexes list all PSP’s published
by Chevrolet in the model year.
PSP Index
Year Form Number Price
1993 PSPI-93. .............................. Free
1990-92 PSPI-90-92
............................ Free
1994
PSPI-94.
..................... . . , . Free
PSP Bound Bulletin Book (Complete Year Bulletins)
Year Description
Form Number Price
1991 All PSP’S .................... PSP-91-4 40.00
1990
All PSP’S .................... PSP-904 40.00
For subscription information call Helm, Incorporated. SERVICE MANUALS
Service Manuals have the diagnosis, repair and overhaul informat\
ion
on
engines, transmission, axle, suspension, brakes, electrical, steer\
-
ing, body, etc.
Model Form Number Price 1994 Geo Tracker
.................. ST-377-94 $60.00
NOTE: Please specify special body or engine types on order form.
Write information in the Form Number column. For example: Turbo,
Convertible.
OWNER’S INFORMATION
Owner publications are written directly for Owners and intended \
to pro-
vide basic operational information about the vehicle. The Owner’\
s Manual includes the Maintenance Schedule for all models.
1994 Geo Tracker Owner’s Manual
In Portfolio:
lncludes RMfo/io, Owner‘s Manualand Warranty Booklet.
1994 Geo Tracker In-Portfolio .......... .lo260660 $15.00
Without Portfolio: Includes Owner‘s Manual.
1994 Geo Tracker Without Portfolio ..... .lo260663 $10.00
CURRENT & PAST MODEL ORDER FORMS Address all inquiries to: HELM, INCORPORATED
Service Publications are available for current and past model RO. Box 07130
Chevrolet/Geo vehicles. To request an order form, please specify year Detroit,
MI 48207
and model name of vehicle.
For information and inquiries call: 1-800-?82-4356
.. .240
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A bout Driving Your Tracker ..... 3
ABS ......................... 103
Adding Coolant ................ 171
Additives. Engine
Oil ............ 165
Adjustment. Clutch
............. 169
Air Cleaner .................... 165
Air Conditioner Controls
......... 85
Air Filter Replacement
........... 166
Air Intake Lever ................ 84
Airflow Lever
.................. 84
Alignment and Tire Balance
.
Wheel ...................... 187
Aluminum Wheels
.............. 193
AM/FM Stereo
................ 88
With Cassette Tape and Compact
Disc Player
................ 93
With Cassette Tape Player ...... 89
Antenna
...................... 98
Anti-Lock Brakes
.............. 103
To Use ..................... 103
Appearance Care ............... I89
Appearance Care and Materials
.... 195
Appearance Care. Service and
..... 155
Approaching
a Hill .............. 1 10
Ashtrays and Lighter ............ 62
Ashtray. Front
................. 63
Ashtray. Rear .................. 63
Assist Grips. Passenger .......... 62
Add-on
Electrical Equipment
..... 196
Adjustable Steering Column
...... 53
Audio Systems ................. 87
Audio Systems. Comfort
Controls and
................. 83
Automatic
Freewheeling Hubs
........... 47
Transmission
................ 42
Transmission Fluid ............ 167
Axle. Front
.................... 170
Axle
. Rear .................... 169
Babies. Smaller Children
and (Safety Belts)
............. 26
Balance. Wheel Alignment
and Tire
.................... 187
Battery
....................... 176
BBB Auto Line
- Alternative Dispute
Resolution Program. GM
Participation
in ............. 235
Before Leaving
on a Long Trip .... 120
Belt. Lap-Shoulder .............. 20
Bi-Level ...................... 84
Bin. Coinholder and ............. 61
Bins. Instrument Panel ........... 61
Blizzard. If You’re Caught in a ... 124
Box. Glove
.................... 60
Brakes
Adjustment
.................. 176
Anti-Lock (ABS)
............. 103
Fluid ....................... 1 74
Master Cylinder
.......... 174
Parking
......... 48 Brakes
Pedal Travel
................. i76
System Parts. Replacing ........ 176
System Warning Light
......... 69
Trailer ...................... i27
Wear ...................... 175
Braking (Control of
a Vehicle) ..... 102
Braking
in Emergencies .......... 104
“Break.In. .. New Vehicle ........ 39
Bright Metal Parts. Protecting
Exterior
.................... 192
Brightness Control
.............. 57
Bulb Replacement .............. 177
Stoplight .................. 181
Headlights .................. 177
Rear Combination
............ 180
Rear Sidemarker
.............. 179
Sidemarker ......... . .179
Bulbs. Halogen
............... 177
Bulbs. Replacement
............. 199
Canadian Roadside Assistance ... 237
Canvas Top
Preparing for Storage
.......... 80
Special Care for
.............. 193
Capacities and Specifications
...... 200
Carbon Monoxide .............. 51
Center High-Mounted
Front Parking and Turn Signal
... 178
Removing and Installing Your
... 76
243 ...
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Index
Fluid Automatic Transmission
....... 167
Brake
...................... 174
Manual Transmission
.......... 168
Power Steering ............... 173
Recommended
............... 225
Windshield Washer
........... 174
Foreign Countries. Fuels
in ....... 1.57
Foreign Material Paint Damage
.... 194
Four-wheel Drive
.............. 46
Four-wheel Drive (Service) ....... 170
Four-Wheel-Drive Vehicle. Off-Road
Driving With Your Geo
........ 108
Freeway Driving ............... 120
Freewheeling Hubs
Automatic
................. 47
Manual
..................... 46
Ashtray
..................... 63
Axle
....................... 170
Seat ........................ 10
Seat Side Pockets ............. 61
Seatbacks. Reclining .......... IO
Towing Hook-ups ............. 138
Fuel ......................... 156
FuelGage
..................... 69
Fuels in Foreign Countries ........ 157
Fuse Block, Instrument Panel ..... 198
Fuse Block, Main ............... 198
Fuses and Circuit Breakers ....... 196
Folding Rear
Seat
............... 13
Front Gages
Engine Coolant Temperature
.... 70
Fuel
....................... 69
Warning Lights and Indicators ... 68
Gasolines for Cleaner Air ........ 157
Glass
......................... 19 1
Glove Box .................... 60
GM Participation
in RBB Auto Line .
Alrernative Dispute Resolution
Program
.................. 235
Grips . Passenger Assist .......... 62
Guidelines. Driving ............. 107
Halogen Bulbs
............... 177
Hazard Warning Flashers
......... 132
Head Restraints
................ I1
Headlights .................... 177
Heater Controls
................ 84
Heater. Engine Coolant
(Block) .... 41
Heating ....................... 84
Highway Hypnosis
.............. 12 1
Hill and Mountain Roads ......... 121
Hill. Approaching a ............. 1 IO
Hitches ....................... 126
Hood Release .................. IS9
Hood . Checking Things under the . . 159
Hook.Ups . Front Towing ......... 138
Hook.Ups. Rear Towing
......... I39
Horn ......................... 53
Headlight High/Low Beam ....... 56
How to Add Coolant to the
How
to Add Coolant to the
Hubs. Freewheeling
Coolant
Recovery Tank
........ 142
Radiator
............... . .144
Automatic
................... 47
Manual
..................... 46
Hydroplaning .................. 118
Hypnosis. Highway
............. 121
Identification Number. Vehicle .... 196
Identification. Engine ............ 196
If a Tire Goes Flat .............. 146
If You’re Stuck: In Sand. Mud. Ice
or Snow .................... 153
Ignition Switch
................. 39
Incline
. Driving Across an ........ 113
Incline. Stalling on
an ........... 114
Intlation - Tire Pressure .......... 184
Inside Day/Night Rearview Mirror
...................... 59
Inside Rearview Mirror
.......... 59
Instrument Cluster .............. 66
Instrument Panel ............... 64
Instrument Panel Bins
........... 61
Instrument Panel Fuse Block ...... 198
Instrument Panel
. Cleaning the
Topof
..................... 191
Interior Lights ................. 57
Jump Starting
................. 133
... 246
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1 Keys ....................... 36
Label. Certification/Tire
........ 18 1
Label. Service Parts Identification . . 196
Lamp. Malfunction Indicator
...... 7 1
Lane Change Indicator.
Turn Signal and
.............. 54
Lap-Shoulder Belt (Safety Belts)
... 20
Larger Children (Safety Belts)
..... 32
Leaving Your Vehicle
............ 37
Leaving Your Vehicle with the
Engine Running
.............. 49
Lighter. Ashtrays and
............ 62
Lights Brake System Warning
......... 69
Bulb Replacement
............ 177
Charging System
............. 70
Check Engine
................ 71
Daytime Running ............. 56
Daytime Running Lights
Indicator
.................. 72
Dome
...................... 57
Engine Oil Pressure
........... 71
Gages and Indicators. Warning
. . 68
Interior ..................... 57
Malfunction Indicator Lamp
.... 71
Operation
of ................. 55
Safety Belt Reminder .......... 19
Lights On Reminder
............. 55
Loading Your Vehicle .... . 181 Locks.
Door ................... 37
Loss of Control
................ 107
Lubricant Front Axle
.................. 170
Rear Axle
................... 169
Recommended
............... 225
Transfer Case
................ 170
Main Fuse Block
............. 198
Maintenance Inspections. Periodic
.......... 223
Record
..................... 228
Schedule
.................... 203
Services. Scheduled
........... 206
Underbody
.................. 194
When Trailer Towing
.......... 129
Malfunction Indicator Lamp
...... 71
Manual
Adjust Mirrors. Outside
........ 60
Freewheeling Hubs ........... 46
Transmission Fluid
............ 168
Windows
................... 52
Master Cylinder. Brake
.......... 174
Mirrors Convex Outside
.............. 59
Inside Daymight Rearview
..... 59
Inside Rearview
.............. 59
Outside Manual Adjust
........ 60
Mountain Roads. Hill and ........ 121
Transmission. Five-Speed
...... 44 New
Vehicle “Break-In”
....... 39
Night Driving
.................. 116
Night Vision
................... 117
Nuts. Wheel
................... 202
Odometer. Speedometer and
..... 66
Odometer. Trip
................. 67
Off-Road Driving After
....................... 116
Before You Go
............... 108
Getting Familiar With
......... 109
Loading Your Vehicle for
....... 108
On Hills
.................... 110
With Your Geo Four-Wheel-Drive
Vehicle
................... 108
Off-Road Recovery
............. 105
Oil. Engine .................... 162
Opening and Closing Your Rear
Window
.................... 75
Opening and Closing Your
sunroof ..................... 74
Operation
of Lights ............. 55
Outside Manual Adjust Mirrors .... 60
Overheating. Engine
............ 140
Owner Checks and Services
....... 218
P (Park) Shifting into ...
P (Park). Shifting out of ...
.... 48
.... 49
247 ... ProCarManuals.com

Paint Chemical Spotting
............ 194
Finish Care
.................. 192
Finish Damage
............... 194
Foreign Material
.............. 194
Brake
...................... 48
On Hills (Trailer Towing)
...... 128
Over Things That
Burn ........ 51
Your Vehicle
................. 50
Parts. Replacement .............. 200
Passenger Assist Grips
........... 62
Passenger Positions (Safety Belts)
. . 23
Rear Seat ................... 24
Right Front .................. 23
Passengers. Rear Seat (Safety Belts)
................ 24
Passing ....................... 106
Passing Signal ................. 56
Pedal Travel. Brake
............. 176
Periodic Maintenance Inspections
. . 223
Pockets. Front Seat Side
.......... 61
Power Steering
................. 104
Power Steering Fluid
............ 173
Pregnancy. Safety Belt
Use
during .................... 23
Preparing Your Canvas Top for
Storage
..................... 80
Pressure Cap. Radiator ........... 172
Problems
on the Road ........... 13 1
Parking Protecting Exterior Bright Metal
Parts
....................... 192
Publications. Service
............ 238
Questions Many People Ask about
Safety Belts
- and the Answers.
Here are
.................. 18
Radiator Pressure Cap .......... 172
Radiator. How to Add Coolant
to the
....................... 144
Radio Reception. Understanding ... 97
Radio.
To Play the
AM/FM Stereo
............... 88
AM/FM Stereo with Cassette Tape
and Compact Disc Player
..... 93
AM/FM Stereo with Cassette Tape
Player
.................... 89
Rain. Driving in the
............. 11 7
Rainy Weather Tips. Some Other
... 118
Rear Ashtray
..................... 63
Axle
....................... 169
Seat Passengers (Safety Belts)
... 33
Seat. Folding
................ 13
Seat. Securing a Child Restraint
in the ..................... 28
Swing-Out Side Windows ...... 52
Towing Hook-Ups
............ 139 Rear
Window Defogger
............ 86
Window Wipermasher
........ 59
Window. Opening and Closing
Your
..................... 75
Window. Removing and Installing Your
..................... 76
Inside
...................... 59
Inside Daymight
............. 59
Reclining Front Seatbacks
........ 10
Recommended Fluids and Lubricants
............... 225
Recovery
Hooks. Using the ....... 154
Recovery. Off-Road
............. 105
Recreational Vehicle Towing
...... 129
Release.
Hood ................. 159
Reminder Light. Safety Belt ...... 19
Reminder. Lights On
............ 55
Remote Areas. Traveling to ....... 109
Removing and Installing
Your
Canvas Top .................. 76
Removing
and Installing Your
Rear Window
................ 76
Replacement Air Filter
.................... 166
Bulbs (Part Numbers)
.......... 199
Bulbs (Service)
............... 177
Parts ....................... 200
Wheel ...................... 187
Wheels. Used
................ 188
Rearview Mirror
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