cooling CHRYSLER CARAVAN 2002 Service Manual

CHRYSLER CARAVAN 2002 Service Manual CARAVAN 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56864/w960_56864-0.png CHRYSLER CARAVAN 2002 Service Manual

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CHRYSLER CARAVAN 2002  Service Manual (4) Using special tool VM.1059, push oil pressure
relief valve cap in untill flush with engine block (Fig.
77).
(5) Install oil pan (Refer to 9 - ENGINE/LUBRI-
CATION/OIL PAN - INSTALLATION).
OIL COOL

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CHRYSLER CARAVAN 2002  Service Manual (2) Install oil cooler, retaining bolt, and stud (Fig.
79). Torque retaining bolt to 47.1N´m and stud to
50N´m.
(3) Connect coolant hoses at cooler (Fig. 79).
(4) Install oil filter housing and reta

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CHRYSLER CARAVAN 2002  Service Manual (3) Install balance shaft assembly and retaining
bolts (Fig. 89). Torque bolts to 32.4N´m.
(4) Install oil pan (Refer to 9 - ENGINE/LUBRI-
CATION/OIL PAN - INSTALLATION).
(5) Refill engine oil to pro

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CHRYSLER CARAVAN 2002  Service Manual (9) Install vibration damper (Refer to 9 - ENGINE/
ENGINE BLOCK/VIBRATION DAMPER - INSTAL-
LATION).
(10) Install accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).

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CHRYSLER CARAVAN 2002  Service Manual TMNG BELT/CHAIN
TENSIONER
REMOVAL
(1) Disconnect negative battery cable.
(2) Remove engine cover (Refer to 9 - ENGINE -
REMOVAL).
(3) Remove air cleaner housing.
(4) Support engine and remove right en

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CHRYSLER CARAVAN 2002  Service Manual ADJUSTMENTS
ADJUSTMENT - TIMING BELT TENSIONER
(1) With timing belt outer cover removed and tim-
ing belt installed.
(2) Loosen timing belt tensioner (Fig. 97).
(3) Align timing belt tensioner spring

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CHRYSLER CARAVAN 2002  Service Manual (8) With exhaust manifold and turbocharger
assembly on work bench, remove turbocharger to
exhaust manifold retaining bolts. Separate exhaust
manifold and turbocharger.
CLEANING
All old gaskets should

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CHRYSLER CARAVAN 2002  Service Manual INSTALLATION
(1) Reposition exhaust heat shield (Fig. 8).
(2) Install exhaust heat shield retaining bolts (Fig.
8). Torque bolts to 27.5N´m.
(3) Install thermostat housing to upper radiator
hose tube

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CHRYSLER CARAVAN 2002  Service Manual FUEL INJECTION
OPERATION
OPERATION - INJECTION SYSTEM
All engines used in this section have a sequential
Multi-Port Electronic Fuel Injection system. The MPI
system is computer regulated and provides

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CHRYSLER CARAVAN 2002  Service Manual CAUTION: The high-pressure fuel lines cannot con-
tact each other or other components. Do not
attempt to weld high-pressure fuel lines or to repair
lines that are damaged. Only use the recommended
lin