roof CHRYSLER CARAVAN 2003 Repair Manual

Fig. 157 UPPER WINDSHIELD FRAME/ROOF PANEL - LONG WHEEL BASE ONLY
Fig. 158 ROOF BOWS/INNER ROOF SIDE RAILS
RSBODY STRUCTURE23 - 247
WELD LOCATIONS (Continued)
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Fig. 159 OUTER ROOF PANEL - LONG WHEEL BASE ONLY
23 - 248 BODY STRUCTURERS
WELD LOCATIONS (Continued)
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Fig. 163 UPPER WINDSHIELD FRAME/OUTER ROOF PANEL - SHORT WHEEL BASE ONLY
23 - 252 BODY STRUCTURERS
WELD LOCATIONS (Continued)
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Fig. 170 ROOF BOWS/UPPER LIFTGATE FRAME - LONG WHEEL BASE ONLY
23 - 258 BODY STRUCTURERS
WELD LOCATIONS (Continued)
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Fig. 176 ROOF PANEL/ROOF RAIL - SHORT WHEEL BASE ONLY
23 - 264 BODY STRUCTURERS
WELD LOCATIONS (Continued)
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DISTRIBUTION - REAR
TABLE OF CONTENTS
page page
AIR OUTLETS
DESCRIPTION.........................52
REMOVAL.............................52
INSTALLATION.........................52
A/C DISTRIBUTION DUCT
REMOVAL.............................53
INSTALLATION.........................53
BLOWER MOTOR
DESCRIPTION.........................53
OPERATION...........................54DIAGNOSIS AND TESTING - BLOWER
MOTOR .............................54
REMOVAL.............................56
INSTALLATION.........................56
REAR HEATER-A/C HOUSING
REMOVAL.............................56
INSTALLATION.........................58
REAR HEATER DISTRIBUTION DUCT
REMOVAL.............................59
INSTALLATION.........................59
AIR OUTLETS
DESCRIPTION
Based upon the system mode selected, conditioned
air can exit the rear heater-A/C unit housing through
one or a combination of the two main housing out-
lets: air conditioner, or heater. Once the conditioned
air exits the unit housing, it is directed through
molded plastic ducts to the various outlets in the
vehicle interior. These outlets and their locations are
as follows:
²Floor Outlets- Three floor outlets with fixed
vanes are located in the right quarter trim panel,
near the floor. These outlets distribute air from the
rear heater distribution duct to the intermediate and
rear seat occupants. The floor outlets are integral to
the right quarter trim panel and, if faulty or dam-
aged, the quarter trim panel must be replaced.
²Overhead Outlets- Four (two right side and
two left side) fully adjustable outlets along the roof
rails distribute air from the rear A/C distribution
duct and the headliner ducts to the intermediate and
rear seat occupants. The headliner ducts are integral
to the headliner panel. Each overhead outlet is
housed in a headliner bezel. The two forward head-
liner bezels also feature a courtesy lamp, a fold-away
coat hook, and a fold-away assist handle. The over-
head outlets can be removed from the headliner
bezels individually for service replacement.
REMOVAL
(1) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the thumb wheel end of
the overhead outlet away from the pivot pin in the
headliner bezel until one end of the outlet is released
(Fig. 1).(2) Pull the opposite end of the overhead outlet
away from its pivot pin in the headliner bezel until
that end of the outlet is released.
(3) Remove the overhead outlet from the opening
in the headliner bezel.
INSTALLATION
(1) Position the overhead outlet into the opening in
the headliner bezel.
(2) Slide the non-thumb wheel end of the outlet
onto the pivot pin in the headliner bezel. Using hand
pressure, push the thumb wheel end outboard onto
the pivot pin until it fully seats.
Fig. 1 Overhead Outlet
1 - HEADLINER BEZEL
2 - OVERHEAD OUTLET
3 - TRIM STICK
4 - COURTESY LAMP
5 - COAT HOOK
6 - ASSIST HANDLE
24 - 52 DISTRIBUTION - REARRS
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(2) Drain the engine cooling system. (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM DRAIN).
(3) Disconnect and isolate the battery negative
cable.
(4) Raise and support the vehicle.
(5) Disconnect the underbody refrigerant line seal-
ing plate from the rear heater-A/C unit evaporator
extension line sealing plate that extends through the
rear floor panel behind the right rear wheel housing
(Fig. 6).
(6) Remove the seals from the liquid line and suc-
tion line fittings and discard.
(7) Install plugs in, or tape over the opened liquid
line and suction line fittings and both ports in the
evaporator extension line sealing plate.
(8) Remove the three nuts that secure the rear
heater-A/C unit mounting studs to the rear floor
panel behind the right rear wheel housing (Fig. 7).
(9) Lower the vehicle.
(10) Remove the right quarter trim panel and
right D-pillar trim panel from the quarter inner
panel. (Refer to 23 - BODY/INTERIOR/QUARTER
TRIM PANEL - REMOVAL).
(11) Remove the rear A/C distribution duct from
the rear heater-A/C unit and the rear roof duct.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION - REAR/AUXILIARY A/C DISTRI-
BUTION DUCT - REMOVAL).
(12) Disconnect the body wire harness connector
for the rear heater-A/C unit housing from the rear
HVAC wire harness connector located near the
expansion valve at the back of the unit.
(13) Remove the two screws that secure the top of
the quarter trim panel attaching bracket to the quar-
ter inner panel.(14) Remove the two screws that secure the bottom
of the quarter trim panel attaching bracket to the
rear heater-A/C unit housing.
(15) Remove the rear heater distribution duct from
the right quarter inner panel. (Refer to 24 - HEAT-
ING & AIR CONDITIONING/DISTRIBUTION -
REAR/REAR HEATER DISTRIBUTION DUCT -
REMOVAL).
(16) Take the proper precautions to protect the
carpeting below the rear heater core from spilled
engine coolant and have absorbent toweling readily
available to clean up any spills.
(17) Disconnect the heater hoses at the rear heater
core. (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING - REAR/HEATER HOSE - REMOV-
AL).
(18) Install plugs in, or tape over the opened
heater core fittings and both heater hoses.
(19) Use absorbent toweling to mop up any engine
coolant spills from the preceding operation.
(20) Remove the screw that secures the back of the
rear heater-A/C unit housing to the right D-pillar
(Fig. 8).
(21) Remove the screw that secures the front of
the rear heater-A/C unit housing to the right quarter
inner panel.
(22) Lift the rear heater-A/C unit housing up far
enough for the lower mounting studs and the evapo-
rator extension lines to clear the mounting holes in
the rear floor panel.
(23) Remove the rear heater-A/C unit housing from
the vehicle.
(24) Use absorbent toweling to mop up any engine
coolant spills from the preceding operation.
Fig. 6 Refrigerant Lines
1 - UNDERBODY REFRIGERANT LINE SEALING PLATE
Fig. 7 Rear Heater-A/C Unit Mounting Studs
1 - REAR HEATER-A/C UNIT MOUNTING STUDS
RSDISTRIBUTION - REAR24-57
REAR HEATER-A/C HOUSING (Continued)
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(10) Reconnect the body wire harness connector for
the rear heater-A/C unit housing to the rear HVAC
wire harness connector located near the expansion
valve at the back of the unit.
(11) Reinstall the auxiliary A/C distribution duct
onto the rear heater-A/C unit and the rear roof duct.
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION - REAR/AUXILIARY A/C DISTRI-
BUTION DUCT - INSTALLATION).
(12) Reinstall the right quarter trim panel and
right D-pillar trim panel onto the quarter inner
panel. (Refer to 23 - BODY/INTERIOR/QUARTER
TRIM PANEL - INSTALLATION).
(13) Raise and support the vehicle.
(14) Install and tighten the three nuts that secure
the rear heater-A/C unit mounting studs to the rear
floor panel behind the right rear wheel housing.
Tighten the nuts to 9 N´m (80 in. lbs.).
(15) Remove the tape or plugs from the underbody
liquid line and suction line fittings and both ports in
the rear heater-A/C unit evaporator extension line
sealing plate that extends through the rear floor
panel behind the right rear wheel housing.
(16) Lubricate new rubber O-ring seals with clean
refrigerant oil and install them on the liquid line and
suction line fittings.
(17) Reconnect the underbody refrigerant line seal-
ing plate to the evaporator extension line sealing
plate.
(18) Install and tighten the screw that secures the
underbody refrigerant line sealing plate to the evap-
orator extension line sealing plate. Tighten the screw
to 23 N´m (17 ft. lbs.).
(19) Lower the vehicle.
(20) Reconnect the battery negative cable.
(21) Refill the engine cooling system. (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
(22) Evacuate the refrigerant system. (Refer to 24
- HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM EVACUATE).
(23) Charge the refrigerant system. (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING -
FRONT/REFRIGERANT - STANDARD PROCE-
DURE - REFRIGERANT SYSTEM CHARGE).
(24) Run the HVAC Cooldown test to verify proper
operation(Refer to 24 - HEATING & AIR CONDI-
TIONING - DIAGNOSIS AND TESTING).REAR HEATER DISTRIBUTION
DUCT
REMOVAL
(1) Remove the trim from the right quarter inner
panel. (Refer to 23 - BODY/INTERIOR/RIGHT
QUARTER TRIM PANEL - REMOVAL).
(2) Remove the two screws that secure the rear
heater distribution duct to the right quarter inner
panel (Fig. 9).
(3) Slide the rear heater distribution duct forward
far enough to disengage it from the outlet on the
front of the rear heater-air conditioner unit housing.
(4) Remove the rear heater distribution duct from
the vehicle.
INSTALLATION
(1) Align the inlet end of rear heater distribution
duct with the outlet on the front of the rear heater-
air conditioner unit housing.
(2) Slide the rear heater distribution duct rear-
ward far enough to fully engage the inlet end of the
duct with the outlet on the front of the rear heater-
air conditioner unit housing.
(3) Install and tighten the two screws that secure
the rear heater distribution duct to the right quarter
inner panel. Tighten the screws to 1.6 N´m (14 in.
lbs.).
(4) Reinstall the trim onto the right quarter inner
panel. (Refer to 23 - BODY/INTERIOR/RIGHT
QUARTER TRIM PANEL - INSTALLATION).
Fig. 9 Rear Heater Distribution Duct
1 - REAR HEATER DISTRIBUTION DUCT
2 - REAR HEATER-A/C UNIT OUTLET
3 - SCREW (2)
RSDISTRIBUTION - REAR24-59
REAR HEATER-A/C HOUSING (Continued)
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FRONT SUSPENSION, SPECIAL TOOLS.....2-3
FRONT WASHER PUMP MOTOR -
INSTALLATION.......................8R-8
FRONT WASHER PUMP MOTOR -
REMOVAL...........................8R-8
FRONT WHEEL SPEED SENSOR -
INSTALLATION........................5-80
FRONT WHEEL SPEED SENSOR -
REMOVAL...........................5-79
FRONT WHEELHOUSE SPLASH SHIELD -
INSTALLATION.......................23-54
FRONT WHEELHOUSE SPLASH SHIELD -
REMOVAL..........................23-54
FRONT WIPER ARM ALIGNMENT -
STANDARD PROCEDURE...............8R-8
FRONT WIPER ARMS - INSTALLATION....8R-9
FRONT WIPER ARMS - REMOVAL........8R-9
FRONT WIPER MOTOR - INSTALLATION . . . 8R-9
FRONT WIPER MOTOR - REMOVAL.......8R-9
FRONT WIPER SYSTEM - DIAGNOSIS
AND TESTING........................8R-2
FRONT WIPER/WASHER SWITCH -
DIAGNOSIS AND TESTING..............8R-2
FRONT/QUAD SEAT CUSHION -
INSTALLATION.......................23-92
FRONT/QUAD SEAT CUSHION -
REMOVAL..........................23-92
FRONT-WHEEL-DRIVE - INSTALLATION....2-36
FRONT-WHEEL-DRIVE - REMOVAL........2-35
FUEL CORRECTION OR ADAPTIVE
MEMORIES, OPERATION...............14-20
FUEL DELIVERY SYSTEM - DIAGNOSIS
AND TESTING........................14-2
FUEL DOSING PUMP - DESCRIPTION....24-108
FUEL DOSING PUMP - INSTALLATION . . . 24-108
FUEL DOSING PUMP - OPERATION.....24-108
FUEL DOSING PUMP - REMOVAL.......24-108
FUEL ENGINE OIL - DESCRIPTION,
FLEXIBLE.............................0-3
FUEL FILL DOOR - INSTALLATION.......23-51
FUEL FILL DOOR - REMOVAL...........23-51
FUEL FILL DOOR BLOCKER LATCH -
INSTALLATION.......................23-52
FUEL FILL DOOR BLOCKER LATCH -
REMOVAL..........................23-52
FUEL FILL DOOR BLOCKER LATCH
STRIKER - INSTALLATION..............23-52
FUEL FILL DOOR BLOCKER LATCH
STRIKER - REMOVAL.................23-52
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - INSTALLATION.................23-53
FUEL FILL DOOR BLOCKER LOCKOUT
LINK - REMOVAL.....................23-52
FUEL FILLER CAP - DESCRIPTION.......25-12
FUEL FILLER CAP - OPERATION.........25-12
FUEL FILTER - INSTALLATION............14-4
FUEL FILTER - REMOVAL...............14-4
FUEL INJECTOR - DESCRIPTION.........14-26
FUEL INJECTOR - OPERATION..........14-26
FUEL LEVEL SENDING UNIT / SENSOR -
DESCRIPTION........................14-4
FUEL LEVEL SENDING UNIT / SENSOR -
INSTALLATION........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
OPERATION..........................14-5
FUEL LEVEL SENDING UNIT / SENSOR -
REMOVAL...........................14-5
FUEL LINE - INSTALLATION...........24-110
FUEL LINE - REMOVAL...............24-109
FUEL LINES/HOSES AND CLAMPS -
DESCRIPTION........................14-6
FUEL PRESSURE REGULATOR -
INSTALLATION........................14-7
FUEL PRESSURE REGULATOR -
OPERATION..........................14-7
FUEL PRESSURE REGULATOR -
REMOVAL...........................14-7
FUEL PUMP - DESCRIPTION.............14-7
FUEL PUMP - OPERATION..............14-7
FUEL PUMP MODULE - DESCRIPTION.....14-8
FUEL PUMP MODULE - INSTALLATION....14-9
FUEL PUMP MODULE - OPERATION.......14-8
FUEL PUMP MODULE - REMOVAL
........14-8
FUEL PUMP RELAY - DESCRIPTION
......14-28
FUEL PUMP RELAY - OPERATION
........14-28
FUEL REQUIREMENTS - DESCRIPTION
......0-4
FUEL REQUIREMENTS - DIESEL ENGINE
- DESCRIPTION
........................0-6FUEL, SPECIAL TOOLS............14-23,14-3
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE - STANDARD
PROCEDURE.........................14-2
FUEL SYSTEM PRESSURE,
SPECIFICATIONS......................14-3
FUEL TANK - DESCRIPTION............14-10
FUEL TANK - INSTALLATION............14-11
FUEL TANK - OPERATION..............14-10
FUEL TANK - REMOVAL...............14-11
FUEL TANK - STANDARD PROCEDURE,
DRAINING...........................14-2
FUEL TANK FILLER TUBE -
INSTALLATION.......................14-12
FUEL TANK FILLER TUBE - REMOVAL....14-12
FULL OPEN SWITCH - DESCRIPTION....8N-12,
8N-31
FULL OPEN SWITCH - INSTALLATION....8N-13
FULL OPEN SWITCH - OPERATION . 8N-12,8N-31
FULL OPEN SWITCH - REMOVAL........8N-13
FUNCTIONS - DESCRIPTION, CIRCUIT . . 8W-01-6
FUSE - DESCRIPTION, IOD...........8W-97-4
FUSE - INSTALLATION, IOD..........8W-97-5
FUSE - OPERATION, IOD.............8W-97-5
FUSE - REMOVAL, IOD..............8W-97-5
FUSES POWERING SEVERAL LOADS -
STANDARD PROCEDURE, TESTING
FOR A SHORT TO GROUND ON......8W-01-10
FWD - INSTALLATION..............2-41,2-44
FWD - INSTALLATION, REAR WHEEL
SPEED SENSOR.......................5-81
FWD - REMOVAL..................2-40,2-44
FWD - REMOVAL, REAR WHEEL SPEED
SENSOR............................5-81
GALLERY PLUGS - STANDARD
PROCEDURE, ENGINE CORE AND OIL . 9-10,9-86
GAP - STANDARD PROCEDURE,
COMPRESSOR CLUTCH AIR............24-17
GAP AND FLUSH MEASUREMENTS -
SPECIFICATIONS....................23-121
GAP, SPECIFICATIONS - WHEEL SPEED
SENSOR AIR.........................5-79
GAS - INSTALLATION, MODULAR
CLUTCH ASSY - 2.4L..................6-11
GAS - REMOVAL, MODULAR CLUTCH
ASSY - 2.4L..........................6-11
GASKET - DIAGNOSIS AND TESTING,
CYLINDER HEAD..................9-24,9-99
GASKET SURFACE PREPARATION -
STANDARD PROCEDURE, ENGINE....9-11,9-85
GASKETS AND SEALERS - STANDARD
PROCEDURE, FORM-IN-PLACE.......9-11,9-84
GEAR - DESCRIPTION.................19-26
GEAR - INSTALLATION, LHD............19-32
GEAR - INSTALLATION, RHD............19-33
GEAR & LINK ROD - DESCRIPTION, LIFT . 8N-16
GEAR & LINK ROD - INSTALLATION,
LIFT...............................8N-16
GEAR & LINK ROD - OPERATION, LIFT . . . 8N-16
GEAR & LINK ROD - REMOVAL, LIFT.....8N-16
GEAR - OPERATION...................19-27
GEAR - REMOVAL, LHD...............19-27
GEAR - REMOVAL, RHD...............19-31
GEAR END PLAY - ADJUSTMENT,
DIFFERENTIAL SIDE..................21-70
GEAR SHIFT CABLE - INSTALLATION....21-205
GEAR SHIFT CABLE - REMOVAL........21-204
GEAR SHIFT LEVER - INSTALLATION.....19-21
GEAR SHIFT LEVER - REMOVAL.........19-21
GEAR, SPECIAL TOOLS - POWER
STEERING..........................19-34
GEARSHIFT BOOT - INSTALLATION......21-73
GEARSHIFT BOOT - REMOVAL..........21-72
GEARSHIFT CABLE - CROSSOVER -
INSTALLATION.......................21-76
GEARSHIFT CABLE - CROSSOVER -
REMOVAL..........................21-73
GEARSHIFT CABLE - SELECTOR -
INSTALLATION.......................21-84
GEARSHIFT CABLE - SELECTOR -
REMOVAL..........................21-81
GEARSHIFT CABLE ADJUSTMENT,
ADJUSTMENTS
.....................21-206
GEARSHIFT KNOB - INSTALLATION
......21-87
GEARSHIFT KNOB - REMOVAL
..........21-87
GEARSHIFT MECHANISM -
INSTALLATION
.......................21-89
GEARSHIFT MECHANISM - REMOVAL
....21-87GEARTRAIN - DESCRIPTION,
PLANETARY........................21-232
GEARTRAIN - OPERATION, PLANETARY . . 21-232
GENERAL - WARNINGS.............8W-01-7
GENERAL DIAGNOSIS - DIAGNOSIS AND
TESTING, 41TE TRANSAXLE...........21-119
GENERATOR - DESCRIPTION...........8F-23
GENERATOR - OPERATION.............8F-23
GENERATOR DECOUPLER PULLEY -
DESCRIPTION.......................8F-25
GENERATOR DECOUPLER PULLEY -
DIAGNOSIS AND TESTING..............8F-25
GENERATOR DECOUPLER PULLEY -
INSTALLATION.......................8F-26
GENERATOR DECOUPLER PULLEY -
OPERATION.........................8F-25
GENERATOR DECOUPLER PULLEY -
REMOVAL..........................8F-26
GENERATOR, SPECIFICATIONS..........8F-22
GLASS - DESCRIPTION, HEATED.........8G-1
GLASS - INSTALLATION, DOOR.........23-17
GLASS - INSTALLATION, REAR DOOR . . . 23-108
GLASS - INSTALLATION, SIDE VIEW
MIRROR...........................23-58
GLASS - INSTALLATION, SLIDING DOOR . 23-107
GLASS - OPERATION, HEATED...........8G-1
GLASS - REMOVAL, DOOR.............23-17
GLASS - REMOVAL, REAR DOOR.......23-108
GLASS - REMOVAL, SIDE VIEW MIRROR . . 23-58
GLASS - REMOVAL, SLIDING DOOR.....23-107
GLASS INTEGRAL ANTENNA - EXPORT -
DESCRIPTION, QUARTER...............8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
DIAGNOSIS AND TESTING, QUARTER.....8A-9
GLASS INTEGRAL ANTENNA - EXPORT -
OPERATION, QUARTER.................8A-9
GLASS PANEL - INSTALLATION........23-117
GLASS PANEL - REMOVAL............23-117
GLASS PANEL ADJUSTMENT,
ADJUSTMENTS - SUNROOF...........23-117
GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT DOOR..........23-110
GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT DOOR.............23-110
GLOVE BOX - INSTALLATION...........23-63
GLOVE BOX - REMOVAL...............23-63
GLOVE BOX LAMP SWITCH -
INSTALLATION.......................8L-26
GLOVE BOX LAMP SWITCH - REMOVAL . . 8L-26
GLOVE BOX LATCH - INSTALLATION.....23-63
GLOVE BOX LATCH - REMOVAL.........23-63
GLOVE BOX LATCH STRIKER -
INSTALLATION.......................23-64
GLOVE BOX LATCH STRIKER - REMOVAL . 23-64
GRID LINE AND TERMINAL REPAIR -
STANDARD PROCEDURE...............8G-3
GRID LINE REPAIR REAR - STANDARD
PROCEDURE.........................8G-2
GRILLE - INSTALLATION, COWL.........23-50
GRILLE - REMOVAL, COWL............23-49
GRILLE OPENING REINFORCEMENT -
INSTALLATION
.......................23-53
GRILLE OPENING REINFORCEMENT -
REMOVAL
..........................23-53
GROCERY BAG RETAINER -
INSTALLATION, PLASTIC
..............23-103
GROCERY BAG RETAINER - REMOVAL,
PLASTIC
..........................23-103
GROMMET REPLACEMENT - STANDARD
PROCEDURE, PUSH-PIN
...............8N-28
GROUND - OPERATION, PCM
...........8E-15
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO
..........8W-01-9
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR
..........8W-01-7
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO
.............................8W-01-10
GUIDE - INSTALLATION, UNDER SEAT
STORAGE BIN
......................23-104
GUIDE - REMOVAL, UNDER SEAT
STORAGE BIN
......................23-104
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - ASSEMBLY, CALIPER
..........5-25
GUIDE PIN BUSHINGS (DISC/DISC
BRAKES) - DISASSEMBLY, CALIPER
.......5-24
14 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
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INPUT - OPERATION, DATA BUS
COMMUNICATION RECEIVE - PCM.......8E-15
INPUT - OPERATION, IGNITION SENSE -
PCM...............................8E-15
INPUT - OPERATION, SENSOR RETURN -
PCM...............................8E-15
INPUT - OPERATION, SPEED SENSOR . . . 21-240
INPUT - REMOVAL, SPEED SENSOR.....21-240
INPUT CLUTCH ASSEMBLY - ASSEMBLY . 21-216
INPUT CLUTCH ASSEMBLY -
DISASSEMBLY......................21-208
INPUT FLANGE SEAL - INSTALLATION.....3-45
INPUT FLANGE SEAL - REMOVAL.........3-44
INPUT SHAFT - ASSEMBLY.............21-96
INPUT SHAFT - DESCRIPTION..........21-93
INPUT SHAFT - DISASSEMBLY..........21-93
INPUT SHAFT COVER SEAL -
INSTALLATION.......................21-14
INPUT SHAFT COVER SEAL - REMOVAL . . . 21-13
INPUT SHAFT END SEAL -
INSTALLATION.......................21-16
INPUT SHAFT END SEAL - REMOVAL.....21-15
INPUT SHAFT SEAL - INSTALLATION.....21-18
INPUT SHAFT SEAL - REMOVAL.........21-17
INSIDE HANDLE CABLE - INSTALLATION . . 23-37
INSIDE HANDLE CABLE - REMOVAL......23-37
INSIDE LATCH HANDLE - INSTALLATION . . 23-33
INSIDE LATCH HANDLE - REMOVAL......23-33
INSPECT, INSPECTION...............21-114
INSTRUMENT CLUSTER - DESCRIPTION . . . 8J-1
INSTRUMENT CLUSTER - OPERATION.....8J-1
INSTRUMENT PANEL - INSTALLATION,
LOWER............................23-68
INSTRUMENT PANEL - REMOVAL,
LOWER............................23-68
INSTRUMENT PANEL ANTENNA CABLE -
INSTALLATION.......................8A-9
INSTRUMENT PANEL ANTENNA CABLE -
REMOVAL...........................8A-8
INSTRUMENT PANEL ASSEMBLY -
INSTALLATION.......................23-65
INSTRUMENT PANEL ASSEMBLY -
REMOVAL..........................23-64
INSTRUMENT PANEL CENTER BEZEL -
INSTALLATION.......................23-67
INSTRUMENT PANEL CENTER BEZEL -
REMOVAL..........................23-67
INSTRUMENT PANEL END CAP -
INSTALLATION.......................23-67
INSTRUMENT PANEL END CAP -
REMOVAL..........................23-67
INSTRUMENT PANEL OUTLET -
INSTALLATION.......................24-42
INSTRUMENT PANEL OUTLET -
REMOVAL..........................24-42
INSTRUMENT PANEL TOP COVER -
INSTALLATION.......................23-67
INSTRUMENT PANEL TOP COVER -
REMOVAL..........................23-67
INSTRUMENT PANEL TOP PAD
ASSEMBLY - INSTALLATION............23-70
INSTRUMENT PANEL TOP PAD
ASSEMBLY - REMOVAL................23-70
INTAKE MANIFOLD - DESCRIPTION . . 9-144,9-58
INTAKE MANIFOLD - INSTALLATION,
LOWER............................9-149
INTAKE MANIFOLD - INSTALLATION,
UPPER.............................9-147
INTAKE MANIFOLD - LOWER -
CLEANING..........................9-148
INTAKE MANIFOLD - LOWER -
INSPECTION....................9-148,9-60
INTAKE MANIFOLD - LOWER -
INSTALLATION........................9-60
INTAKE MANIFOLD - LOWER - REMOVAL . . 9-60
INTAKE MANIFOLD - REMOVAL, LOWER . . 9-148
INTAKE MANIFOLD - REMOVAL, UPPER . . . 9-145
INTAKE MANIFOLD - UPPER -
INSPECTION.........................9-59
INTAKE MANIFOLD - UPPER -
INSTALLATION........................9-59
INTAKE MANIFOLD - UPPER - REMOVAL
. . . 9-58
INTAKE MANIFOLD LEAKS - DIAGNOSIS
AND TESTING
...................9-145,9-58
INTAKE MANIFOLD VACUUM PORT
REPAIR - STANDARD PROCEDURE
.......9-145
INTAKE PIPE - INSTALLATION, AIR
......24-113
INTAKE PIPE - REMOVAL, AIR
.........24-112INTAKE/EXHAUST VALVES & SEATS -
CLEANING......................9-105,9-32
INTAKE/EXHAUST VALVES & SEATS -
DESCRIPTION...................9-104,9-32
INTAKE/EXHAUST VALVES & SEATS -
INSPECTION........................9-105
INTAKE/EXHAUST VALVES & SEATS -
INSTALLATION.......................9-106
INTAKE/EXHAUST VALVES & SEATS -
OPERATION.........................9-104
INTAKE/EXHAUST VALVES & SEATS -
REMOVAL..........................9-105
INTEGRAL ANTENNA - EXPORT -
DESCRIPTION, QUARTER GLASS.........8A-9
INTEGRAL ANTENNA - EXPORT -
DIAGNOSIS AND TESTING, QUARTER
GLASS..............................8A-9
INTEGRAL ANTENNA - EXPORT -
OPERATION, QUARTER GLASS...........8A-9
INTEGRATED POWER MODULE -
DESCRIPTION.....................8W-97-3
INTEGRATED POWER MODULE -
INSTALLATION....................8W-97-4
INTEGRATED POWER MODULE -
OPERATION.......................8W-97-3
INTEGRATED POWER MODULE -
REMOVAL........................8W-97-4
INTERACTIVE SPEED CONTROL (4
SPEED EATX ONLY) - OPERATION........8P-2
INTERFACE (PCI) BUS, OPERATION -
PROGRAMMABLE COMMUNICATIONS....14-21
INTERIOR LAMPS, SPECIFICATIONS......8L-25
INTERLOCK - DESCRIPTION, IGNITION....19-17
INTERLOCK SOLENOID - DESCRIPTION,
SHIFT.............................21-233
INTERLOCK SOLENOID - DIAGNOSIS
AND TESTING, BRAKE/TRANSMISSION
SHIFT.............................21-235
INTERLOCK SOLENOID - INSTALLATION,
SHIFT.............................21-236
INTERLOCK SOLENOID - OPERATION,
SHIFT.............................21-233
INTERLOCK SOLENOID - REMOVAL,
SHIFT.............................21-235
INTERLOCK SWITCH - INSTALLATION,
CLUTCH PEDAL.......................6-14
INTERLOCK SWITCH - REMOVAL,
CLUTCH PEDAL.......................6-13
INTERMEDIATE SHAFT - ASSEMBLY.....21-107
INTERMEDIATE SHAFT - DESCRIPTION . . 21-100
INTERMEDIATE SHAFT - DISASSEMBLY . . 21-100
INTERNATIONAL SYMBOLS -
DESCRIPTION......................Intro.-5
INTERNATIONAL SYMBOLS -
DESCRIPTION.........................0-1
INTRODUCTION - DIAGNOSIS AND
TESTING, ENGINE DIAGNOSIS........9-3,9-76
IOD FUSE - DESCRIPTION...........8W-97-4
IOD FUSE - INSTALLATION...........8W-97-5
IOD FUSE - OPERATION.............8W-97-5
IOD FUSE - REMOVAL..............8W-97-5
JOINT - DESCRIPTION, LOWER BALL......2-10
JOINT - DIAGNOSIS AND TESTING,
LOWER BALL........................2-10
JOINT - OPERATION, LOWER BALL.......2-10
JOINT MOLDING - INSTALLATION, ROOF . . 23-57
JOINT MOLDING - REMOVAL, ROOF......23-57
JOINT SEAL BOOT - INSTALLATION,
BALL
...............................2-11
JOINT SEAL BOOT - REMOVAL, BALL
.....2-11
JOUNCE BUMPER - DESCRIPTION
........2-35
JOUNCE BUMPER - OPERATION
..........2-35
JUMP STARTING - STANDARD
PROCEDURE
.........................0-15
JUNCTION BLOCK - DESCRIPTION,
NON-ABS
............................5-33
JUNCTION BLOCK - INSTALLATION,
NON-ABS
............................5-33
JUNCTION BLOCK - OPERATION,
NON-ABS
............................5-33
JUNCTION BLOCK - REMOVAL, NON-ABS
. . 5-33
KEY - DESCRIPTION, TRANSPONDER
.....8Q-3
KEY - OPERATION, TRANSPONDER
.......8Q-3
KEY IMMOBILIZER MODULE -
DESCRIPTION, SENTRY
................8E-18
KEY IMMOBILIZER MODULE -
INSTALLATION, SENTRY
...............8E-19KEY IMMOBILIZER MODULE -
OPERATION, SENTRY.................8E-18
KEY IMMOBILIZER MODULE - REMOVAL,
SENTRY............................8E-18
KEY IMMOBILIZER SYSTEM -
DIAGNOSIS AND TESTING, SENTRY.......8Q-3
KEYLESS ENTRY MODULE -
DESCRIPTION, REMOTE...............8N-43
KEYLESS ENTRY MODULE - DIAGNOSIS
AND TESTING, REMOTE...............8N-43
KEYLESS ENTRY MODULE -
INSTALLATION, REMOTE..............8N-44
KEYLESS ENTRY MODULE - OPERATION,
REMOTE...........................8N-43
KEYLESS ENTRY MODULE - REMOVAL,
REMOTE...........................8N-44
KEYLESS ENTRY TRANSMITTER -
DIAGNOSIS AND TESTING.............8N-42
KEY/LOCK CYLINDER - DESCRIPTION....19-20
KEY/LOCK CYLINDER - INSTALLATION....19-20
KEY/LOCK CYLINDER - OPERATION......19-20
KEY/LOCK CYLINDER - REMOVAL.......19-20
KNOB - INSTALLATION, GEARSHIFT......21-87
KNOB - INSTALLATION, SEAT BELT
HEIGHT ADJUSTER...................8O-13
KNOB - REMOVAL, GEARSHIFT..........21-87
KNOB - REMOVAL, SEAT BELT HEIGHT
ADJUSTER.........................8O-13
KNOCK SENSOR - DESCRIPTION..........8I-8
KNOCK SENSOR - OPERATION...........8I-8
KNUCKLE - DESCRIPTION.................2-6
KNUCKLE - INSPECTION, STEERING........2-9
KNUCKLE - INSTALLATION, STEERING......2-9
KNUCKLE - OPERATION.................2-7
KNUCKLE - REMOVAL, STEERING.........2-7
LABEL - DESCRIPTION, E-MARK......Intro.-11
LABEL - DESCRIPTION, VECI.........Intro.-11
LABEL - DESCRIPTION, VEHICLE
EMISSION CONTROL INFORMATION.......25-1
LABEL - DESCRIPTION, VEHICLE SAFETY
CERTIFICATION....................Intro.-11
LAMP - DESCRIPTION, VTSS/SKIS
INDICATOR..........................8Q-5
LAMP - DIAGNOSIS AND TESTING,
FRONT FOG..........................8L-7
LAMP - EXPORT - DESCRIPTION, REAR
FOG ...............................8L-22
LAMP - EXPORT - INSTALLATION,
FRONT FOG..........................8L-9
LAMP - EXPORT - INSTALLATION,
FRONT POSITION....................8L-10
LAMP - EXPORT - INSTALLATION,
PARK/TURN SIGNAL..................8L-22
LAMP - EXPORT - INSTALLATION,
REPEATER..........................8L-22
LAMP - EXPORT - INSTALLATION, TAIL . . . 8L-23
LAMP - EXPORT - REMOVAL, FRONT
FOG ................................8L-9
LAMP - EXPORT - REMOVAL, FRONT
POSITION..........................8L-10
LAMP - EXPORT - REMOVAL,
PARK/TURN SIGNAL..................8L-22
LAMP - EXPORT - REMOVAL, REPEATER . . 8L-22
LAMP - EXPORT - REMOVAL, TAIL.......8L-23
LAMP - INSTALLATION, CENTER HIGH
MOUNTED STOP......................8L-6
LAMP - INSTALLATION, COURTESY......8L-26
LAMP - INSTALLATION, DOME/CARGO....8L-26
LAMP - INSTALLATION, FRONT FOG.......8L-9
LAMP - INSTALLATION, LICENSE........8L-20
LAMP - INSTALLATION, LIFTGATE.......8L-27
LAMP - INSTALLATION, PARK/TURN
SIGNAL............................8L-21
LAMP - INSTALLATION, READING........8L-28
LAMP - INSTALLATION, TAIL...........8L-22
LAMP - INSTALLATION, VANITY.........8L-28
LAMP - OPERATION, VTSS/SKIS
INDICATOR..........................8Q-5
LAMP - REMOVAL, CENTER HIGH
MOUNTED STOP......................8L-6
LAMP - REMOVAL, COURTESY..........8L-26
LAMP - REMOVAL, DOME/CARGO.......8L-26
LAMP - REMOVAL, FRONT FOG..........8L-9
LAMP - REMOVAL, LICENSE
............8L-20
LAMP - REMOVAL, LIFTGATE
...........8L-27
LAMP - REMOVAL, PARK/TURN SIGNAL
. . 8L-21
LAMP - REMOVAL, READING
...........8L-27
LAMP - REMOVAL, TAIL
...............8L-22
RSINDEX17
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