drain bolt CHRYSLER CARAVAN 2003 Service Manual

CHRYSLER CARAVAN 2003 Service Manual CARAVAN 2003 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56863/w960_56863-0.png CHRYSLER CARAVAN 2003 Service Manual

Page 125 of 2177

CHRYSLER CARAVAN 2003  Service Manual DIAGNOSIS AND TESTING - REAR DRIVELINE
MODULE OPERATION
Driveline module operation requires relatively
straight-forward diagnosis. Refer to the following
chart:
DRIVELINE MODULE DIAGNOSIS CHART
CONDIT

Page 133 of 2177

CHRYSLER CARAVAN 2003  Service Manual SPECIFICATIONS - REAR DRIVELINE MODULE
TORQUE SPECIFICATIONS
DESCRIPTION N´m Ft. Lbs. In. Lbs.
Bolt, Driveline Module-to-Body 54 40 Ð
Bolt, Halfshaft-to-Ouput Flange 61 45 Ð
Bolt, Overrunning Clutc

Page 171 of 2177

CHRYSLER CARAVAN 2003  Service Manual DISC BRAKE CALIPER -
FRONT
REMOVAL
REMOVAL - FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES)
(1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depr

Page 175 of 2177

CHRYSLER CARAVAN 2003  Service Manual (1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depressor (holding) tool. This is done to isolate the
master cylinder from the brake hydrauli

Page 179 of 2177

CHRYSLER CARAVAN 2003  Service Manual (3) Install the disc brake caliper over the brake
shoes on the brake caliper adapter.
(4) Align the caliper guide pin bolt holes with the
guide pins. Install the caliper guide pin bolts and
tighten th

Page 180 of 2177

CHRYSLER CARAVAN 2003  Service Manual Use only brake fluid that was stored in a tightly-
sealed container.
DO NOTuse petroleum-based fluid because seal
damage will result. Petroleum based fluids would be
items such as engine oil, transmis

Page 197 of 2177

CHRYSLER CARAVAN 2003  Service Manual (7) Remove the screw fastening the proportioning
valve actuator rod bracket to the rear axle. Raise the
actuator lever to the full-upward position and hold it
there.
(8) With the aid of a helper, appl

Page 203 of 2177

CHRYSLER CARAVAN 2003  Service Manual SUPPORT PLATE - DRUM
BRAKE
REMOVAL
(1) Using a brake pedal depressor, move and
secure brake pedal to a position past its first 1 inch
of travel. This will prevent brake fluid from draining
out of mast

Page 204 of 2177

CHRYSLER CARAVAN 2003  Service Manual (13) Adjust drum brake shoes. (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOES - ADJUSTMENTS)
(14) Remove brake pedal depressor tool.
(15) Bleed the brake system as necessary. (Refer to
5 -

Page 224 of 2177

CHRYSLER CARAVAN 2003  Service Manual START-UP CYCLE
When the ignition is turned on, a popping sound
and a slight brake pedal movement may be noticed.
The ABS warning lamp will also be on for up to 5
seconds after the ignition is turned o
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