radiator CHRYSLER CARAVAN 2005 Owner's Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2005, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2005Pages: 2339, PDF Size: 59.69 MB
Page 422 of 2339
(2) Connect a jumper wire between the two termi-
nals in the body half of the ambient temperature sen-
sor wire harness connector.
(3) Check for continuity between the sensor return
circuit and the ambient temperature sensor signal
circuit cavities of the PCM wire harness connector.
There should be continuity. If OK, go to Step 4. If not
OK, repair the open sensor return circuit or ambient
temperature sensor signal circuit to the ambient tem-
perature sensor as required.
(4) Remove the jumper wire from the body half of
the ambient temperature sensor wire harness con-
nector. Check for continuity between the sensor
return circuit cavity of the PCM wire harness connec-
tor and a good ground. There should be no continuity.
If OK, go to Step 5. If not OK, repair the shorted
sensor return circuit as required.
(5) Check for continuity between the ambient tem-
perature sensor signal circuit cavity of the PCM wire
harness connector and a good ground. There should
be no continuity. If OK, (Refer to 8 - ELECTRICAL/
OVERHEAD CONSOLE - DIAGNOSIS AND TEST-ING) to determine the cause. If not OK, repair the
shorted ambient temperature sensor signal circuit as
required.
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) From behind the front bumper fascia, remove
the screw holding the sensor to the radiator closure
panel.
(3) Disconnect the sensor electrical connector.
(4) Remove the sensor from vehicle.
INSTALLATION
(1) Position the sensor in the vehicle and connect
the sensor electrical connector.
(2) From behind the front bumper fascia, install
the sensor mounting screw.
(3) Connect the battery negative cable.
RSOVERHEAD CONSOLE8M-13
AMBIENT TEMP SENSOR (Continued)
Page 507 of 2339
(3) Hoist vehicle.
(4) Disconnect electrical connector (Fig. 24).
(5) Remove the two screws attaching front impact
sensor to outer rails (Fig. 24).
(6) Remove sensor from vehicle.
SIDE IMPACT SENSORS
B-PILLAR MOUNTED
The right and left front row side impact sensors,
are mounted identically, on opposite sides of the vehi-
cle, in the b-pillar.
(1) Open hood, disconnect and isolate the battery
negative cable.
(2)
WARNING: Wait two minutes for the system reserve
capacitor to discharge before beginning any airbag
component service. Personal injury or death may
result.
(3) Remove the B-pillar lower trim for the side of
the vehicle that you are replacing the side impact
sensor (Refer to 23 - BODY/INTERIOR/B-PILLAR
LOWER TRIM - REMOVAL).
(4) Disconnect the electrical connector from the
impact sensor (Fig. 25).
(5) Remove the four retaining screws to the impact
sensor bracket (Fig. 25).
(6) Remove impact sensor from vehicle (Fig. 26).
SLIDING DOOR OPENING MOUNTED
The right and left second row side impact sensors,
are mounted identically, on opposite sides of the vehi-cle, in the sliding door opening lower rear where the
lower roller arm mounts in the lower door track.
(1) Open hood, disconnect and isolate the battery
negative cable.
(2)
Fig. 24 FRONT IMPACT SENSOR REMOVE/INSTALL
1 - FRONT IMPACT SENSOR WIRE HARNESS RETAINER
2 - FRONT IMPACT SENSOR RETAINING SCREW
3 - FRONT IMPACT SENSOR WIRE HARNESS
4 - FRONT IMPACT SENSOR
5 - LOWER RADIATOR SUPPORT
Fig. 25 FRONT ROW SIDE IMPACT SENSOR AND
BRACKET
1 - B-PILLAR
2 - FRONT ROW SIDE IMPACT SENSOR ELECTRICAL
CONNECTOR
3 - FRONT ROW SIDE IMPACT SENSOR AND MOUNTING
BRACKET
4 - FRONT ROW SIDE IMPACT SENSOR RETAINING SCREW
Fig. 26 FRONT ROW SIDE IMPACT SENSOR/
BRACKET
1 - FRONT ROW SIDE IMPACT SENSOR
2 - SENSOR TO BRACKET ATTACHMENT
3 - FRONT ROW SIDE IMPACT SENSOR MOUNTING BRACKET
8O - 20 RESTRAINTSRS
IMPACT SENSOR (Continued)
Page 516 of 2339
restraint system protection in case there is a loss of
battery current supply to the ORC during an impact.
Two sensors are contained within the ORC, an
electronic impact sensor and a safing sensor. The
ORC also monitors inputs from eight remote impact
sensors. Two front impact sensors are located on each
outboard side of the lower radiator support, and
three side impact sensors are located on each side of
the vehicle at the B-pillar, in the lower sliding door
opening in front of the C-pillar, and over the rear
wheel well between the C and D-pillars. The elec-
tronic impact sensors are accelerometers that sense
the rate of vehicle deceleration, which provides veri-
fication of the direction and severity of an impact.
The safing sensor is an electronic accelerometer
sensor within the ORC that provides an additional
logic input to the ORC microprocessor. The safing
sensor is used to verify the need for a supplemental
restraint deployment by detecting impact energy of a
lesser magnitude than that of the primary electronic
impact sensors, and must exceed a safing threshold
in order for the airbags to deploy. Vehicles equipped
with curtain airbags, there is a second safing sensor
within the ORC to provide confirmation to the ORC
microprocessor of side impact forces. This second saf-
ing sensor is a bi-directional unit that detects impact
forces from either side of the vehicle.
Pre-programmed decision algorithms in the ORC
microprocessor determine when the deceleration rate
as signaled by the impact sensors and the safing sen-
sors indicate an impact that is severe enough to
require supplemental restraint system protection
and, based upon the severity of the monitored
impact, determines the level of front airbag deploy-
ment force required for each front seating position.
When the programmed conditions are met, the ORC
sends the proper electrical signals to deploy the dual
multistage front airbags at the programmed force
levels, the front seat belt tensioners and, if the vehi-
cle is so equipped, either curtain airbag. For vehicles
equipped with the OCS, the passenger front airbag
and seat belt tensioner will be deployed by the ORC
only if enabled by the OCM messages (PAD indicator
OFF) at the time of the impact.
To diagnose and test the ORC and all airbag sys-
tem components, use a scan tool and the appropriate
diagnostic information.
REMOVAL
WARNING: Never replace both the Occupant
Restraint Controller (ORC) and the Occupant Clas-
sification Module (OCM) at the same time. If both
require replacement, replace one, then perform the
Airbag System test (Refer to 8 - ELECTRICAL/RE-
STRAINTS - DIAGNOSIS AND TESTING - AIRBAGSYSTEM) before replacing the other. Both the ORC
and the OCM store Occupant Classification System
(OCS) calibration data, which they transfer to one
another when one of them is replaced. If both are
replaced at the same time, an irreversible fault will
be set in both modules and the OCS may malfunc-
tion and result in personal injury or death.
(1) Disconnect and isolate the battery negative
cable.
(2)
WARNING: Wait two minutes for the airbag system
reserve capacitor to discharge before beginning
any airbag system or component service. Failure to
do so may result in accidental airbag deployment,
personal injury or death.
(3) Remove storage bin from instrument panel
(Refer to 23 - BODY/INSTRUMENT PANEL/STOR-
AGE BIN - REMOVAL).
(4) Remove three bolts holding ORC to floor
bracket (Fig. 39).
(5) Disconnect the wire connectors from the ORC
(Fig. 39).
(6) Remove the ORC from vehicle.
INSTALLATION
WARNING: Do not install ORC if mounting location
is deformed or damaged. This will cause the ORC
to be improperly located and could result in occu-
pant personal injury or death.
WARNING: Use correct screws when installing the
ORC.
Fig. 39 ORC - REMOVE/INSTALL
1 - ORC ELECTRICAL CONNECTORS
2 - ORC
3 - ORC MOUNTING SCREWS
RSRESTRAINTS8O-29
OCCUPANT RESTRAINT CONTROLLER (Continued)
Page 583 of 2339
Component Page
Ignition Coil......................... 8W-30
Ignition Switch....................... 8W-10
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch
Bank.................. 8W-43, 44, 52, 53, 63
Integrated Power Module............... 8W-10
Knock Sensor........................ 8W-30
Lamp Assemblies...................... 8W-51
License Lamp..................... 8W-51, 61
Lift Pump Motor...................... 8W-30
Lift Pump Relay...................... 8W-30
Liftgate Ajar Switch................ 8W-39, 61
Liftgate Cinch/Release Motor............ 8W-61
Liftgate Flood Lamps.................. 8W-44
Liftgate Pinch Sensors................. 8W-61
Low Beam Lamps..................... 8W-50
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror/Adjustable Pedals
Module...................... 8W-56, 62, 63
Memory Set Switch.................... 8W-63
Message Center.................... 8W-40, 46
Mode Door Actuator................... 8W-42
Multi-Function Switch............ 8W-50, 52, 53
Natural Vacuum Leak Detection Assembly . . 8W-30
Occupant Classification Module.......... 8W-43
Occupant Restraint Controller........... 8W-43
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Park Assist Display.................... 8W-56
Park Assist Module.................... 8W-56
Park Assist Sensors.................... 8W-56
Park Lamp Relay..................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Power Folding Mirror Switch............ 8W-62
Power Liftgate Module................. 8W-61
Power Liftgate Motor.................. 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlets........................ 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Motors.................... 8W-63
Power Seat Position Sensors............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module........... 8W-30, 31
PTCs............................... 8W-10
Radiator Fan Relaies................... 8W-42Component Page
Radiator Fans........................ 8W-42
Radio............................... 8W-47
Reading Lamps....................... 8W-44
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch.......... 8W-42
Rear Blower Control Switches............ 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Dome Lamp..................... 8W-44
Rear Intrusion Sensor.................. 8W-39
Rear Mode Motor..................... 8W-42
Rear Temperature Motor................ 8W-42
Rear View Mirror................ 8W-49, 55, 62
Rear Window Defogger Grid............. 8W-48
Rear Wiper Motor..................... 8W-53
Recirculation Door Actuator............. 8W-42
Remote Radio Switches................. 8W-47
Repeater Lamps...................... 8W-52
Seat Belt Switches.................... 8W-43
Seat Belt Tensioners................... 8W-43
Seat Weight Sensor.................... 8W-43
Sentry Key Remote Entry Module......... 8W-39
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches...... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors................... 8W-61
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Speed Sensors........................ 8W-31
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Sunroof Module....................... 8W-64
Sunroof Switch....................... 8W-64
Thatcham Alarm Indicator.............. 8W-39
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Module............ 8W-31
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid/Pressure Switch
Assembly.......................... 8W-31
Turn Signal Lamps.................... 8W-52
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor................... 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper Module........................ 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXRS
Page 585 of 2339
Component Page
High Note Horn................. 8W-10-17, 35
Horn Relay.................. 8W-10-17, 35, 60
Ignition Coil....................... 8W-10-42
Ignition Switch . . . 8W-10-18, 25, 36, 37, 45, 46, 49,
54, 55, 61
Instrument Cluster............... 8W-10-25, 52
Instrument Panel Switch Bank........ 8W-10-69
Integrated Power Module . 8W-10-3, 4, 5, 13, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29,
30, 31, 32, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44,
45, 47, 48, 49, 50, 52, 53, 54, 55, 56, 57, 58, 59,
60, 61, 62, 63, 64, 65, 66, 67, 68, 69
Left Fog Lamp.................. 8W-10-15, 27
Left Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 66
Left Headlamp..................... 8W-10-58
Left Headlamp Leveling Motor . . . 8W-10-29, 63, 66
Left High Beam Lamp............... 8W-10-59
Left Low Beam Lamp................ 8W-10-59
Left Park Lamp.............. 8W-10-29, 59, 66
Left Power Mirror................... 8W-10-39
Left Rear Lamp Assembly....... 8W-10-28, 29, 66
Left Repeater Lamp................. 8W-10-52
Left Sliding Door Control Module.... 8W-10-26, 53
Left Turn Signal Lamp............... 8W-10-57
License Lamp................ 8W-10-28, 29, 66
Lift Pump Motor................. 8W-10-23, 43
Lift Pump Relay................. 8W-10-23, 43
Mass Air Flow Sensor................ 8W-10-44
Memory Seat/Mirror/Adjustable Pedals
Module......................... 8W-10-50
Message Center.................... 8W-10-52
Occupant Classification Module........ 8W-10-69
Occupant Restraint Controller...... 8W-10-64, 69
Overhead Console................... 8W-10-40
Park Assist Module............... 8W-10-45, 54
Park Lamp Relay.......... 8W-10-15, 28, 29, 60
Passenger Airbag On/Off Indicator
Lamp.......................... 8W-10-69
Passenger Folding Mirror
Relay.................. 8W-10-22, 24, 45, 48
Passenger Heated Seat Module........ 8W-10-51
Passenger Power Seat Switch.......... 8W-10-51
Passenger Power Window Switch....... 8W-10-31
Power Liftgate Module............ 8W-10-26, 53
Power Mirror Switch........ 8W-10-22, 24, 47, 48
Power Outlet...................... 8W-10-35
Power Seat Circuit Breaker........ 8W-10-25, 50Component Page
Power Window Circuit Breaker...... 8W-10-16, 31
Power Window Switch............... 8W-10-33
Powertrain Control Module . . 8W-10-18, 21, 22, 36,
41, 42, 45, 56, 62, 63, 68
PTC4 ......................... 8W-10-20, 39
PTC7 ................... 8W-10-16, 17, 18, 35
Radiator Fan Relay............ 8W-10-26, 52, 56
Radiator Fan Relay No. 1.......... 8W-10-13, 44
Radiator Fan Relay No. 2....... 8W-10-26, 44, 52
Radiator Fan Relay No. 3............. 8W-10-44
Radio......................... 8W-10-32, 40
Rear A/C-Heater Unit............. 8W-10-19, 38
Rear Blower Motor Power Module . . . 8W-10-19, 38
Rear Blower Motor Relay.... 8W-10-19, 20, 38, 64
Rear Power Outlet............ 8W-10-16, 31, 32
Rear Window Defogger Grid........ 8W-10-20, 39
Rear Wiper Motor................ 8W-10-16, 31
Right Fog Lamp................. 8W-10-15, 27
Right Front Park/Turn
Signal Lamp............ 8W-10-15, 28, 57, 61
Right Headlamp.................... 8W-10-58
Right Headlamp Leveling Motor . . 8W-10-29, 61, 63
Right High Beam Lamp.............. 8W-10-59
Right Low Beam Lamp............... 8W-10-59
Right Park Lamp............. 8W-10-29, 59, 61
Right Power Mirror................. 8W-10-39
Right Rear Lamp
Assembly............ 8W-10-15, 28, 29, 61, 67
Right Repeater Lamp................ 8W-10-52
Right Sliding Door Control Module . . . 8W-10-26, 53
Right Turn Signal Lamp.............. 8W-10-57
Sentry Key Remote Entry
Module.............. 8W-10-40, 46, 49, 54, 55
Siren............................. 8W-10-40
Starter Motor.......... 8W-10-13, 14, 18, 36, 37
Starter Motor Relay...... 8W-10-18, 36, 37, 54, 55
Sunroof Module.................. 8W-10-31, 53
Thatcham Alarm Module . . 8W-10-40, 46, 49, 55, 68
Trailer Tow Connector............ 8W-10-28, 66
Transmission Control Module....... 8W-10-13, 62
Transmission Control Relay..... 8W-10-13, 21, 41
Transmission Solenoid/Pressure Switch
Assembly....................... 8W-10-41
Vehicle Speed Sensor................ 8W-10-43
Washer Fluid Level Switch............ 8W-10-61
Washer Pump Motor................. 8W-10-69
Wiper Module................ 8W-10-16, 30, 60
8W - 10 - 2 8W-10 POWER DISTRIBUTIONRS
Page 654 of 2339
8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch...................8W-15-2, 9
A/C-Heater Control....................8W-15-10, 12
Adjustable Pedals Switch...................8W-15-11
Amplifier............................8W-15-27
Auto Temp Control......................8W-15-10
Back-Up Lamp Switch...................8W-15-2, 4
Battery...........................8W-15-2, 3, 4
Body Control Module.....................8W-15-24
Brake Fluid Level Switch..................8W-15-18
Brake Lamp Switch......................8W-15-18
Cabin Heater Assist......................8W-15-9
CD Changer...........................8W-15-13
Center High Mounted Stop Lamp.............8W-15-30
Clutch Pedal Interlock Switch................8W-15-18
Clutch Pedal Upstop Switch.................8W-15-19
Controller Antilock Brake.................8W-15-2, 4
Crank Case Ventilation Heater................8W-15-9
Crankshaft Position Sensor..................8W-15-4
Data Link Connector..................8W-15-3, 4, 18
Dosing Pump...........................8W-15-9
Driver Door Courtesy Lamp...............8W-15-15, 21
Driver Door Lock Switch.................8W-15-15, 21
Driver Heated Seat Cushion.................8W-15-17
Driver Heated Seat Module.................8W-15-17
Driver Power Seat Switch..................8W-15-17
Driver Power Window Switch..............8W-15-15, 21
DVD/CD Changer.......................8W-15-11
EGR Solenoid..........................8W-15-3
Engine Control Module.....................8W-15-4
Floor Console Lamp......................8W-15-28
Floor Console Power Outlet.................8W-15-28
Front Blower Module.....................8W-15-12
Front Cigar Lighter......................8W-15-10
Front Control Module................8W-15-2, 8, 9, 19
Front Reading Lamps/Switch................8W-15-22
Fuel Heater...........................8W-15-28
Fuel Heater Relay........................8W-15-4
Fuel Pump Module......................8W-15-28
G100..............................8W-15-2, 4
G101..............................8W-15-2, 4
G102.............................8W-15-5, 6, 7
G103................................8W-15-9
G200..........................8W-15-10, 11, 12
G201...............................8W-15-13
G202...............................8W-15-13
G300....................8W-15-12, 14, 16, 17, 18, 19
G301......................8W-15-20, 21, 22, 24, 25
G302..........................8W-15-26, 27, 28
G303..........................8W-15-28, 29, 30
Generator.............................8W-15-2
Hands Free Module......................8W-15-11
Headlamp Switch.......................8W-15-10
Headlamp Washer Pump Motor...............8W-15-7
High Note Horn.........................8W-15-6
Hood Ajar Switch.......................8W-15-19
Horn Switch..........................8W-15-12
Instrument Cluster......................8W-15-10
Instrument Panel Switch Bank...............8W-15-10
Integrated Power Module...........8W-15-2, 3, 4, 8, 9, 19
Left B-Pillar Switch......................8W-15-18
Left Cinch/Release Motor..................8W-15-14
Left Cylinder Lock Switch................8W-15-15, 16
Left Fog Lamp..........................8W-15-6
Left Front Door Ajar Switch.................8W-15-16
Left Front Door Lock Motor/Ajar Switch.......8W-15-15, 16
Left Front Park/Turn Signal Lamp.............8W-15-6
Left Full Open Switch....................8W-15-14
Left Headlamp.........................8W-15-19
Left Headlamp Leveling Motor................8W-15-7
Left High Beam Lamp...................8W-15-8, 19
Left Liftgate Flood Lamp...................8W-15-29
Left Low Beam Lamp...................8W-15-8, 19
Left Mid Reading Lamp...................8W-15-23
Left Park Lamp.......................8W-15-8, 19
Left Power Mirror.......................8W-15-12
Left Rear Lamp Assembly..................8W-15-28
Left Rear Reading Lamp...................8W-15-23
Left Sliding Door Control Module.............8W-15-14
Left Sliding Door Latch Sensing Switch..........8W-15-14
Left Sliding Door Lock Motor................8W-15-14
Left Sliding Door Lock Motor/Ajar Switch........8W-15-14
Left Sliding Door Motor...................8W-15-14Component Page
Left Turn Signal Lamp....................8W-15-19
Left Visor/Vanity Lamp....................8W-15-23
License Lamp.......................8W-15-26, 29
Lift Pump Motor........................8W-15-28
Liftgate Ajar Switch......................8W-15-30
Liftgate Cinch/Release Motor..............8W-15-26, 30
Liftgate Right Pinch Sensor.................8W-15-26
Memory Seat/Mirror/Adjustable Pedals Module.....8W-15-17
Natural Vacuum Leak Detection Assembly.......8W-15-2, 3
Occupant Classification Module...............8W-15-24
Occupant Restraint Controller...............8W-15-13
Overhead Console.......................8W-15-22
Oxygen Sensor 1/1 Upstream.................8W-15-3
Oxygen Sensor 1/2 Downstream...............8W-15-3
Park Assist Display......................8W-15-28
Park Assist Module......................8W-15-28
Passenger Door Courtesy Lamp............8W-15-16, 21
Passenger Door Lock Switch..............8W-15-16, 21
Passenger Heated Seat Back................8W-15-25
Passenger Heated Seat Cushion..............8W-15-25
Passenger Heated Seat Module...............8W-15-25
Passenger Power Seat Switch................8W-15-25
Power Folding Mirror Switch................8W-15-12
Power Liftgate Module..................8W-15-26, 28
Power Liftgate Motor.....................8W-15-26
Power Mirror Switch.....................8W-15-12
Power Outlet..........................8W-15-10
Power Window Switch....................8W-15-15
Powertrain Control Module..................8W-15-3
Radiator Fan No. 1.......................8W-15-5
Radiator Fan No. 2.......................8W-15-5
Radiator Fan Relay.......................8W-15-5
Radiator Fan Relay No. 3...................8W-15-5
Radio...............................8W-15-13
Rear Auto Temp Control Switch..............8W-15-18
Rear Blower Front Control Switch.............8W-15-12
Rear Blower Motor Power Module.............8W-15-28
Rear Blower Rear Control Switch.............8W-15-18
Rear Dome Lamp.....................8W-15-22, 23
Rear Power Outlet.......................8W-15-28
Rear View Mirror.....................8W-15-11, 22
Rear Window Defogger Grid.................8W-15-30
Rear Wiper Motor.......................8W-15-29
Right B-Pillar Switch.....................8W-15-24
Right Cinch/Release Motor..................8W-15-20
Right Cylinder Lock Switch.................8W-15-21
Right Fog Lamp.........................8W-15-6
Right Front Door Ajar Switch................8W-15-21
Right Front Door Lock Motor/Ajar Switch........8W-15-21
Right Front Park/Turn Signal Lamp............8W-15-6
Right Full Open Switch...................8W-15-20
Right Headlamp........................8W-15-19
Right Headlamp Leveling Motor...............8W-15-7
Right High Beam Lamp..................8W-15-8, 19
Right Liftgate Flood Lamp..................8W-15-29
Right Low Beam Lamp..................8W-15-8, 19
Right Mid Reading Lamp..................8W-15-23
Right Park Lamp......................8W-15-8, 19
Right Power Mirror....................8W-15-11, 12
Right Rear Lamp Assembly...............8W-15-27, 28
Right Rear Reading Lamp..................8W-15-23
Right Sliding Door Control Module............8W-15-20
Right Sliding Door Latch Sensing Switch.........8W-15-20
Right Sliding Door Lock Motor...............8W-15-20
Right Sliding Door Lock Motor/Ajar Switch.......8W-15-20
Right Sliding Door Motor..................8W-15-20
Right Turn Signal Lamp...................8W-15-19
Right Visor/Vanity Lamp...................8W-15-23
Sentry Key Remote Entry Module.............8W-15-11
Siren...............................8W-15-11
Speed Control Servo......................8W-15-2
Sunroof Module........................8W-15-27
Sunroof Switch.........................8W-15-23
Thatcham Alarm Module...................8W-15-11
Traction Control Switch...................8W-15-11
Trailer Tow Connector....................8W-15-27
Transmission Control Module.................8W-15-4
Transmission Control Relay................8W-15-3, 4
Washer Fluid Level Switch..................8W-15-5
Wiper Module..........................8W-15-18
RS8W-15 GROUND DISTRIBUTION8W-15-1
Page 698 of 2339
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8W-30-20
A/C Compressor Clutch Relay........ 8W-30-4, 20
A/C Pressure Sensor........... 8W-30-13, 18, 27
Accelerator Pedal Position Sensor.... 8W-30-32, 34
Ambient Temperature Sensor........... 8W-30-8
Auto Shut Down Relay.... 8W-30-4, 11, 14, 16, 19
Battery.............. 8W-30-2, 6, 10, 15, 20, 28
Battery Temperature Sensor......... 8W-30-8, 27
Body Control Module.............. 8W-30-5, 21
Boost Pressure Sensor............... 8W-30-27
Brake Lamp Switch............ 8W-30-7, 23, 33
Cabin Heater Assist................. 8W-30-24
Camshaft Position Sensor........... 8W-30-8, 26
Clockspring................... 8W-30-5, 25, 32
Clutch Pedal Interlock Switch.......... 8W-30-7
Clutch Pedal Upstop Switch........... 8W-30-32
Crank Case Ventilation Heater......... 8W-30-21
Crankshaft Position Sensor...... 8W-30-12, 17, 26
Data Link Connector.............. 8W-30-3, 24
Dosing Pump...................... 8W-30-24
ECM/PCM Relay........ 8W-30-20, 22, 26, 28, 30
EGR Solenoid................... 8W-30-15, 30
Engine Control Module . . . 8W-30-20, 21, 22, 23, 24,
25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35
Engine Coolant Temp Sensor.... 8W-30-13, 18, 27
Engine Oil Pressure Sensor........... 8W-30-23
Engine Oil Pressure Switch............ 8W-30-7
EVAP/Purge Solenoid................. 8W-30-4
Front Control Module......... 8W-30-2, 5, 24, 32
Fuel Heater....................... 8W-30-31
Fuel Heater Relay................ 8W-30-21, 31
Fuel Injector No. 1............ 8W-30-14, 19, 29
Fuel Injector No. 2............ 8W-30-14, 19, 29
Fuel Injector No. 3............ 8W-30-14, 19, 29
Fuel Injector No. 4............ 8W-30-14, 19, 29
Fuel Injector No. 5.................. 8W-30-19
Fuel Injector No. 6.................. 8W-30-19
Fuel Pressure Sensor................ 8W-30-33
Fuel Pressure Solenoid............... 8W-30-22
Fuel Pump Module................ 8W-30-5, 21
Fuel Pump Relay.................... 8W-30-5
Fuse 15........................ 8W-30-24, 31
Fuse 16 . . 8W-30-4, 11, 14, 16, 19, 20, 22, 26, 28, 30
Fuse 17.................... 8W-30-2, 5, 21, 31
Fuse 18........................... 8W-30-20
Fuse 26........................... 8W-30-33
Fuselink.......................... 8W-30-28Component Page
G100...................... 8W-30-2, 6, 15, 21
G101................. 8W-30-2, 6, 7, 10, 15, 20
G103....................... 8W-30-20, 21, 24
G300........................ 8W-30-7, 23, 32
G302........................ 8W-30-5, 21, 31
Generator....................... 8W-30-4, 21
Glow Plug No. 1.................... 8W-30-28
Glow Plug No. 2.................... 8W-30-28
Glow Plug No. 3.................... 8W-30-28
Glow Plug No. 4.................... 8W-30-28
Glow Plug Relay.................... 8W-30-28
Idle Air Control Motor................ 8W-30-9
Ignition Coil.................... 8W-30-11, 16
Ignition Switch..................... 8W-30-10
Inlet Air Temperature Sensor....... 8W-30-12, 17
Integrated Power Module . . 8W-30-2, 3, 4, 5, 10, 11,
14, 16, 19, 20, 21, 22, 24,
26, 28, 30, 31, 32, 33
Knock Sensor....................... 8W-30-9
Left Speed Control Switch.......... 8W-30-5, 25
Lift Pump Motor.................... 8W-30-31
Lift Pump Relay.................... 8W-30-31
Manifold Absolute Pressure Sensor . . . 8W-30-13, 18
Mass Air Flow Sensor................ 8W-30-22
Natural Vacuum Leak Detection
Assembly....................... 8W-30-10
Oxygen Sensor 1/1 Upstream........... 8W-30-6
Oxygen Sensor 1/2 Downstream......... 8W-30-6
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14,
15, 16, 17, 18, 19
Radiator Fan Relay............... 8W-30-11, 16
Radiator Fan Relay No. 1............. 8W-30-33
Radiator Fan Relay No. 2............. 8W-30-33
Radiator Fan Relay No. 3............. 8W-30-33
Right Speed Control Switch......... 8W-30-5, 25
Speed Control Servo.................. 8W-30-7
Starter Motor Relay............... 8W-30-5, 21
Throttle Position Sensor........... 8W-30-12, 17
Transmission Control
Module................ 8W-30-28, 32, 34, 35
Transmission Control Relay........... 8W-30-28
Transmission Range Sensor........... 8W-30-32
Vehicle Speed Sensor.............. 8W-30-9, 30
Water In Fuel Sensor................ 8W-30-32
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
Page 778 of 2339
8W-42 AIR CONDITIONING-HEATER
Component Page
A/C Compressor Clutch............ 8W-42-16, 19
A/C Compressor Clutch Relay....... 8W-42-16, 19
A/C Pressure Sensor.............. 8W-42-16, 19
A/C-Heater Control....... 8W-42-2, 3, 4, 5, 6, 7, 9
ATC Remote Sensor................. 8W-42-13
Auto Temp Control.... 8W-42-10, 11, 12, 13, 14, 15
Battery........................... 8W-42-17
Blower Motor Resistor.............. 8W-42-2, 3
Body Control Module.......... 8W-42-6, 9, 11, 15
Driver Blend Door Actuator......... 8W-42-7, 12
ECM/PCM Relay................... 8W-42-17
Engine Control Module............ 8W-42-16, 17
Evaporator Temperature Sensor...... 8W-42-7, 12
Front Blower Module................ 8W-42-13
Front Blower Motor............. 8W-42-2, 3, 13
Front Blower Motor Relay........ 8W-42-2, 3, 13
Front Control Module....... 8W-42-2, 3, 8, 13, 14
Fuse 10....................... 8W-42-2, 3, 13
Fuse 12......................... 8W-42-8, 14
Fuse 14........................... 8W-42-10
Fuse 16........................... 8W-42-17
Fuse 18........................ 8W-42-16, 19
Fuse 27........................ 8W-42-18, 20
Fuselink.......................... 8W-42-17
G101............................. 8W-42-19
G102.......................... 8W-42-18, 20
G103............................. 8W-42-16Component Page
G200........... 8W-42-2, 3, 4, 5, 6, 8, 10, 11, 13
G300........................... 8W-42-9, 15
G302............................. 8W-42-14
Integrated Power Module.... 8W-42-2, 3, 8, 10, 13,
14, 16, 17, 18, 19, 20
Mode Door Actuator............... 8W-42-7, 12
Passenger Blend Door Actuator...... 8W-42-7, 12
Powertrain Control Module......... 8W-42-19, 20
Radiator Fan No. 1............ 8W-42-17, 18, 20
Radiator Fan No. 2............... 8W-42-18, 20
Radiator Fan Relay................. 8W-42-20
Radiator Fan Relay No. 1.......... 8W-42-17, 18
Radiator Fan Relay No. 2............. 8W-42-18
Radiator Fan Relay No. 3............. 8W-42-18
Rear A/C-Heater Unit............... 8W-42-8, 9
Rear Auto Temp Control Switch........ 8W-42-15
Rear Blower Front Control Switch....... 8W-42-8
Rear Blower Motor.................. 8W-42-14
Rear Blower Motor Power Module...... 8W-42-14
Rear Blower Motor Relay........... 8W-42-8, 14
Rear Blower Rear Control Switch...... 8W-42-8, 9
Rear Mode Motor................... 8W-42-14
Rear Temperature Motor............. 8W-42-14
Rear Wiper/Washer Indicator........... 8W-42-4
Rear Wiper/Washer Switch............. 8W-42-4
Recirculation Door Actuator......... 8W-42-7, 12
RS8W-42 AIR CONDITIONING-HEATER8W-42-1
Page 973 of 2339
Component Page
Left Sliding Door Motor (Power Sliding
Door).......................... 8W-80-96
Left Speed Control Switch............ 8W-80-96
Left Turn Signal Lamp (Export)........ 8W-80-96
Left Visor/Vanity Lamp (Premium/Luxury
Except Export)................... 8W-80-97
License Lamp (Manual Release)........ 8W-80-97
License Lamp (Power Liftgate)......... 8W-80-97
License Lamp (Power Release)......... 8W-80-97
Lift Pump Motor (Diesel)............. 8W-80-98
Liftgate Ajar Switch (Manual Release) . . . 8W-80-98
Liftgate Ajar Switch (Power Release).... 8W-80-98
Liftgate Cinch/Release Motor (Power
Liftgate)........................ 8W-80-98
Liftgate Left Pinch Sensor (Power
Liftgate)........................ 8W-80-99
Liftgate Right Pinch Sensor (Power
Liftgate)........................ 8W-80-99
Manifold ABSolute Pressure Sensor
(Gas)........................... 8W-80-99
Mass Air Flow Sensor (Diesel)......... 8W-80-99
Memory Seat/Mirror/Adjustable
Pedals Module C1................ 8W-80-100
Memory Seat/Mirror/Adjustable
Pedals Module C2................ 8W-80-100
Memory Seat/Mirror/Adjustable
Pedals Module C3................ 8W-80-101
Memory Seat/Mirror/Adjustable
Pedals Module C4................ 8W-80-101
Memory Set Switch................. 8W-80-101
Message Center (Export)............ 8W-80-101
Mode Door Actuator................ 8W-80-102
Multi-Function Switch.............. 8W-80-102
Natural Vacuum Leak Detection Assembly
(Except Export).................. 8W-80-102
Occupant Classification Module....... 8W-80-102
Occupant Restraint Controller C1..... 8W-80-103
Occupant Restraint Controller C2..... 8W-80-104
Output Speed Sensor............... 8W-80-104
Overhead Console (Except Base)...... 8W-80-105
Oxygen Sensor 1/1 Upstream (Gas).... 8W-80-105
Oxygen Sensor 1/2 Downstream (Gas) . . 8W-80-105
Park Assist Display................ 8W-80-105
Park Assist Module................. 8W-80-106
Park Assist Sensor No. 1............ 8W-80-106
Park Assist Sensor No. 2............ 8W-80-106
Park Assist Sensor No. 3............ 8W-80-107
Park Assist Sensor No. 4............ 8W-80-107
Passenger Airbag.................. 8W-80-107
Passenger Airbag On/Off Indicator
Lamp......................... 8W-80-107
Passenger Blend Door Actuator....... 8W-80-107
Passenger Door Courtesy Lamp
(Luxury/Export)................. 8W-80-108
Passenger Door Lock Switch.......... 8W-80-108Component Page
Passenger Folding Mirror Relay
(Export)....................... 8W-80-108
Passenger Heated Seat Back......... 8W-80-108
Passenger Heated Seat Cushion....... 8W-80-109
Passenger Heated Seat Module (Except
Export)........................ 8W-80-109
Passenger Heated Seat Module C1
(Export)....................... 8W-80-109
Passenger Heated Seat Module C2
(Export)....................... 8W-80-109
Passenger Heated Seat Module C3
(Export)........................ 8W-80-110
Passenger Power Seat Front Riser
Motor......................... 8W-80-110
Passenger Power Seat
Horizontal Motor................ 8W-80-110
Passenger Power Seat
Rear Riser Motor................ 8W-80-110
Passenger Power Seat Recliner Motor . . . 8W-80-111
Passenger Power Seat Switch......... 8W-80-111
Passenger Power Window Motor....... 8W-80-111
Passenger Power Window Switch...... 8W-80-111
Passenger Seat Belt Switch (Occupant
Sensing)....................... 8W-80-112
Passenger Seat Belt Tensioner........ 8W-80-112
Passenger Seat Weight Sensor........ 8W-80-112
Power Folding Mirror Switch (Export) . . 8W-80-113
Power Liftgate Module C1........... 8W-80-113
Power Liftgate Module C2........... 8W-80-113
Power Liftgate Motor............... 8W-80-114
Power Mirror Switch................ 8W-80-114
Power Outlet (Except Lowline)........ 8W-80-114
Power Seat Circuit Breaker (30A)...... 8W-80-115
Power Window Circuit Breaker (25A) . . . 8W-80-115
Power Window Switch (LHD Lowline) . . 8W-80-115
Powertrain Control Module C1........ 8W-80-116
Powertrain Control Module C2........ 8W-80-117
Powertrain Control Module C3........ 8W-80-118
Powertrain Control Module C4........ 8W-80-119
Radiator Fan No. 1 (Diesel).......... 8W-80-120
Radiator Fan No. 1 (Gas)............ 8W-80-120
Radiator Fan No. 2 (Diesel).......... 8W-80-120
Radiator Fan No. 2 (Gas)............ 8W-80-120
Radiator Fan Relay (Gas)............ 8W-80-121
Radiator Fan Relay No. 1 (Diesel)..... 8W-80-121
Radiator Fan Relay No. 2 (Diesel)..... 8W-80-121
Radiator Fan Relay No. 3 (Diesel)..... 8W-80-122
Radio C1......................... 8W-80-122
Radio C2 (CD Changer)............. 8W-80-123
Radio C2 (DVD/CD Changer)......... 8W-80-123
Radio C2 (Hands Free).............. 8W-80-123
Rear A/C-Heater Unit (3 Zone MTC) . . . 8W-80-124
Rear Auto Temp Control Switch (3 Zone
ATC) .......................... 8W-80-124
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS
Page 1036 of 2339
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY
CAV CIRCUIT FUNCTION
33 - -
34 K4 20BK/LB SENSOR GROUND
35 F852 20VT/PK ACCELERATOR PEDAL POSITION SENSOR 5 VOLT
SUPPLY
36 C18 20LB/BR A/C PRESSURE SENSOR SIGNAL
37 - -
38 V37 20VT/TN SPEED CONTROL SWITCH SIGNAL
39 - -
40 K2 20TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
41 K21 20DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
42 Z122 18WT GROUND (DRAIN)
43 K24 20BR/LB CRANKSHAFT POSITION SENSOR SIGNAL NO. 2
44 - -
45 - -
46 - -
47 L50 20WT/TN PRIMARY BRAKE SWITCH SIGNAL
48 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
49 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
50 F855 20PK/YL SENSOR REFERENCE VOLTAGE A
51 - -
52 K121 20DB BOOST PRESSURE SENSOR GROUND
53 - -
54 K957 20BK/OR MASS AIR FLOW SENSOR GROUND
55 N7 20DB/OR VEHICLE SPEED SENSOR SIGNAL
56 C918 20BK/LB A/C PRESSURE SENSOR GROUND
57 T10 20DG/LG (EATX) TORQUE MANAGEMENT REQUEST SENSE
58 - -
59 - -
60 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
61 K51 20BR/WT ECM/PCM RELAY CONTROL
62 - -
63 D21 20WT/DG SCI TRANSMIT (ECM)
64 K151 20WT LOW IDLE POSITION SWITCH SENSE
65 - -
66 K936 20BR/YL ENGINE OIL PRESSURE SENSOR GROUND
67 - -
68 - -
69 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
70 N210 20DB/DG LOW SPEED RADIATOR FAN RELAY CONTROL
71 - -
72 N21 20DB/TN LIFT PUMP RELAY CONTROL
73 - -
74 T752 20DG/OR STARTER MOTOR RELAY CONTROL
75 - -
76 - -
77 K152 20DB/WT GLOW PLUG RELAY CONTROL
78 N122 20DB/YL HIGH SPEED RADIATOR FAN DUAL RELAY CONTROL
79 - -
80 K87 20BR FUEL PRESSURE SOLENOID CONTROL
81 K87 20BR FUEL PRESSURE SOLENOID CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W-80-67