seats CHRYSLER CARAVAN 2005 Owner's Guide

WIRING
TABLE OF CONTENTS
page page
WIRING DIAGRAM INFORMATION....... 8W-01-1
COMPONENT INDEX.................. 8W-02-1
POWER DISTRIBUTION............... 8W-10-1
GROUND DISTRIBUTION.............. 8W-15-1
BUS COMMUNICATIONS.............. 8W-18-1
CHARGING SYSTEM.................. 8W-20-1
STARTING SYSTEM.................. 8W-21-1
FUEL/IGNITION SYSTEM.............. 8W-30-1
TRANSMISSION CONTROL SYSTEM..... 8W-31-1
VEHICLE SPEED CONTROL............ 8W-33-1
ANTILOCK BRAKES................... 8W-35-1
VEHICLE THEFT SECURITY SYSTEM..... 8W-39-1
INSTRUMENT CLUSTER............... 8W-40-1
HORN/CIGAR LIGHTER/POWER OUTLET . . 8W-41-1
AIR CONDITIONING-HEATER........... 8W-42-1
OCCUPANT RESTRAINT SYSTEM........ 8W-43-1
INTERIOR LIGHTING.................. 8W-44-1
BODY CONTROL MODULE............. 8W-45-1
MESSAGE CENTER................... 8W-46-1
AUDIO SYSTEM..................... 8W-47-1REAR WINDOW DEFOGGER............ 8W-48-1
OVERHEAD CONSOLE................. 8W-49-1
FRONT LIGHTING.................... 8W-50-1
REAR LIGHTING..................... 8W-51-1
TURN SIGNALS...................... 8W-52-1
WIPERS............................ 8W-53-1
TRAILER TOW....................... 8W-54-1
NAVIGATION/TELECOMMUNICATIONS.... 8W-55-1
CONVENIENCE SYSTEMS.............. 8W-56-1
POWER WINDOWS................... 8W-60-1
POWER DOOR LOCKS................ 8W-61-1
POWER MIRRORS................... 8W-62-1
POWER SEATS...................... 8W-63-1
POWER SUNROOF................... 8W-64-1
SPLICE INFORMATION................ 8W-70-1
CONNECTOR PIN-OUTS............... 8W-80-1
CONNECTOR/GROUND/SPLICE
LOCATION........................ 8W-91-1
POWER DISTRIBUTION SYSTEM........ 8W-97-1 RSWIRING
8W-1

8W-63 POWER SEATS
Component Page
Body Control Module............... 8W-63-5, 9
Driver Heated Seat Back.............. 8W-63-9
Driver Heated Seat Cushion............ 8W-63-9
Driver Heated Seat Module........ 8W-63-3, 4, 9
Driver Power Seat Front Riser Motor . . . 8W-63-2, 7
Driver Power Seat Front Riser Position
Sensor.......................... 8W-63-8
Driver Power Seat Horizontal Motor . . . 8W-63-2, 7
Driver Power Seat Horizontal Position
Sensor.......................... 8W-63-8
Driver Power Seat Rear Riser Motor . . . 8W-63-2, 7
Driver Power Seat Rear Riser Position
Sensor.......................... 8W-63-8
Driver Power Seat Recliner Motor..... 8W-63-2, 7
Driver Power Seat Recliner Position
Sensor.......................... 8W-63-8
Driver Power Seat Switch........... 8W-63-2, 6
Front Control Module................. 8W-63-5Component Page
Fuse 22.......................... 8W-63-2, 4
G300........................ 8W-63-2, 4, 6, 9
G301........................ 8W-63-3, 10, 11
Instrument Panel Switch Bank......... 8W-63-9
Integrated Power Module.......... 8W-63-2, 4, 5
Left Sliding Door Control Module........ 8W-63-5
Memory Seat/Mirror/Adjustable Pedals
Module.................. 8W-63-4, 5, 6, 7, 8
Memory Set Switch.................. 8W-63-5
Passenger Heated Seat Back....... 8W-63-10, 11
Passenger Heated Seat Cushion..... 8W-63-10, 11
Passenger Heated Seat Module...... 8W-63-10, 11
Passenger Power Seat Front Riser Motor . . 8W-63-3
Passenger Power Seat Horizontal Motor . . 8W-63-3
Passenger Power Seat Rear Riser Motor . . 8W-63-3
Passenger Power Seat Recliner Motor.... 8W-63-3
Passenger Power Seat Switch........... 8W-63-3
Power Seat Circuit Breaker........ 8W-63-2, 3, 4
RS8W-63 POWER SEATS8W-63-1

Component Page
Evaporator Temperature Sensor........ 8W-80-70
Floor Console Lamp................. 8W-80-70
Floor Console Power Outlet (Export).... 8W-80-70
Front Blower Module C1 (ATC)........ 8W-80-71
Front Blower Module C2 (ATC)........ 8W-80-71
Front Cigar Lighter................. 8W-80-71
Front Control Module................ 8W-80-72
Front Intrusion Sensor (United
Kingdom)....................... 8W-80-73
Front Reading Lamps/Switch.......... 8W-80-73
Fuel Heater (Diesel)................. 8W-80-73
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-73
Fuel Injector No. 1 (Diesel)............ 8W-80-73
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 2 (Diesel)............ 8W-80-74
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-74
Fuel Injector No. 3 (Diesel)............ 8W-80-74
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-75
Fuel Injector No. 4 (Diesel)............ 8W-80-75
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-75
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-75
Fuel Pressure Sensor (Diesel).......... 8W-80-76
Fuel Pressure Solenoid (Diesel)........ 8W-80-76
Fuel Pump Module.................. 8W-80-76
Generator......................... 8W-80-76
Glow Plug Relay (Diesel)............. 8W-80-77
Hands Free Module C1............... 8W-80-77
Hands Free Module C2............... 8W-80-77
Hands Free Module C3............... 8W-80-78
Headlamp Switch................... 8W-80-78
Headlamp Washer Pump Motor (Export) . 8W-80-78
High Note Horn.................... 8W-80-79
Hood Ajar Switch (Export)............ 8W-80-79
Idle Air Control Motor (Gas)........... 8W-80-79
Ignition Coil (2.4L).................. 8W-80-79
Ignition Coil (3.3L/3.8L).............. 8W-80-80
Ignition Switch..................... 8W-80-80
Inlet Air Temperature Sensor.......... 8W-80-80
Input Speed Sensor................. 8W-80-80
Instrument Cluster.................. 8W-80-81
Instrument Panel Switch Bank
(Except Heated Seats)............. 8W-80-81
Instrument Panel Switch Bank
(Heated Seats)................... 8W-80-81
Integrated Power Module C1.......... 8W-80-82
Integrated Power Module C2.......... 8W-80-82
Integrated Power Module C3.......... 8W-80-83
Integrated Power Module C4.......... 8W-80-83
Integrated Power Module C5.......... 8W-80-84
Integrated Power Module C6.......... 8W-80-84
Integrated Power Module C7.......... 8W-80-84
Integrated Power Module C8.......... 8W-80-85
Integrated Power Module C9.......... 8W-80-85
Knock Sensor (Except Export)......... 8W-80-85Component Page
Left B-Pillar Switch (Power Sliding
Door).......................... 8W-80-86
Left Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-86
Left Curtain Airbag Squib............ 8W-80-86
Left Cylinder Lock Switch (Export)..... 8W-80-86
Left Door Speaker.................. 8W-80-87
Left Fog Lamp..................... 8W-80-87
Left Front Door Ajar Switch (Base)..... 8W-80-87
Left Front Door Lock Motor/Ajar Switch
(Except Base).................... 8W-80-87
Left Front Impact Sensor (Export)...... 8W-80-87
Left Front Impact Sensor (Except
Export)......................... 8W-80-88
Left Front Park/Turn Signal Lamp...... 8W-80-88
Left Front Wheel Speed Sensor........ 8W-80-88
Left Full Open Switch (Power Sliding
Door).......................... 8W-80-88
Left Headlamp (Caravan/Voyager Except
Export)......................... 8W-80-89
Left Headlamp (Town And Country)..... 8W-80-89
Left Headlamp Leveling Motor (Export) . . 8W-80-89
Left High Beam Lamp (Export)........ 8W-80-89
Left Instrument Panel Speaker........ 8W-80-90
Left Liftgate Flood Lamp (Export)...... 8W-80-90
Left Low Beam Lamp (Export)......... 8W-80-90
Left Mid Reading Lamp (Premium/
Luxury)........................ 8W-80-90
Left Park Lamp (Export)............. 8W-80-91
Left Power Mirror................... 8W-80-91
Left Rear Lamp Assembly............ 8W-80-91
Left Rear Pillar Speaker (Highline
Audio).......................... 8W-80-92
Left Rear Reading Lamp (Luxury)...... 8W-80-92
Left Rear Speaker.................. 8W-80-92
Left Rear Vent Motor................ 8W-80-92
Left Rear Wheel Speed Sensor......... 8W-80-93
Left Remote Radio Switch............ 8W-80-93
Left Repeater Lamp (Export).......... 8W-80-93
Left Side Impact Sensor 1 (Export)..... 8W-80-93
Left Side Impact Sensor 1 (Except
Export)......................... 8W-80-94
Left Side Impact Sensor 2............ 8W-80-94
Left Side Impact Sensor 3............ 8W-80-94
Left Sliding Door Control Module C1
(Power Sliding Door).............. 8W-80-94
Left Sliding Door Control Module C2
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Latch Sensing Switch
(Power Sliding Door).............. 8W-80-95
Left Sliding Door Lock Motor (Power Sliding
Door).......................... 8W-80-95
Left Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door)............. 8W-80-96
RS8W-80 CONNECTOR PIN-OUTS8W-80-3

C200 - GRAY (BODY SIDE)
CAV CIRCUIT
39 D96 18WT/LB (RHD)
40 R80 20VT/LB (LHD)
40 Z109 18BK/GY (RHD)
41 R81 20LB/WT (LHD)
41 A645 20RD/VT (RHD)
42 R82 20WT/LB (LHD)
42 G945 20VT/DG (RHD)
43 A128 18RD/OR (EXCEPT MEMORY/EXCEPT EXPORT)
44 P70 20TN/LB (RHD MEMORY)
45 P71 20TN/DG (LHD MEMORY)
46 P72 20TN/GY (RHD MEMORY)
47 P73 20TN/YL (LHD MEMORY)
48 P74 20TN/DB (RHD MEMORY)
49 P75 20TN/LG (LHD MEMORY)
49 R80 20VT/LB (RHD)
50 P112 22TN/OR (LUXURY EXCEPT HANDS FREE/EXCEPT
EXPORT)
50 R82 20WT/LB (RHD)
51 P171 20TN/YL (EXPORT)
51 P114 22TN/WT (LUXURY EXCEPT HANDS FREE/EXCEPT
EXPORT)
52 P7 22LG/DG (HEATED SEATS)
53 P8 22LG/WT (HEATED SEATS)
54 C154 20LB/OR (3 ZONE HVAC)
55 X156 20GY/LB (EXPORT)
55 X156 18GY/LB (HIGHLINE AUDIO EXCEPT EXPORT)
56 X154 20GY/YL (EXPORT)
56 X154 18GY/YL (HIGHLINE AUDIO EXCEPT EXPORT)
57 P162 18LG/DG (EXPORT)
58 T751 20YL
59 -
60 A701 18BR/RD
61 X3 20DG/VT
62 X153 20DG/YL (EXPORT LOWLINE AUDIO)
62 X53 20DG (LOWLINE AUDIO)
63 X154 20GY/YL (EXPORT LOWLINE AUDIO)
63 X54 20GY (LOWLINE AUDIO)
64 X155 20DG/LB (EXPORT LOWLINE AUDIO)
64 X55 20DG/BR (LOWLINE AUDIO)
65 X156 20GY/LB (EXPORT LOWLINE AUDIO)
65 X56 20GY/BR (LOWLINE AUDIO)
66 C54 20LB/YL (3 ZONE HVAC)
67 V37 20VT
68 X51 20DG/DB
69 X52 20GY/DB
70 X57 20DG/OR
71 X58 20GY/OR
72 X153 20DG/YL (EXPORT)
72 X153 18DG/YL (HIGHLINE AUDIO EXCEPT EXPORT)
73 K900 20DB/DG
74 X155 20DG/LB (EXPORT)
74 X155 18DG/LB (HIGHLINE AUDIO EXCEPT EXPORT)
8W - 80 - 24 8W-80 CONNECTOR PIN-OUTSRS

C200 - GRAY (INSTRUMENT PANEL SIDE)
CAV CIRCUIT
40 Z109 20BK/GY (RHD)
41 R81 20LB/WT (LHD)
41 A645 20RD/VT (RHD)
42 R82 20WT/LB (LHD)
42 G945 20VT/DG (RHD)
43 A128 18RD/OR (EXCEPT EXPORT/EXCEPT MEMORY)
44 P70 20/LB (RHD MEMORY)
45 P71 20TN/DG (LHD MEMORY)
46 P72 20TN/LG (RHD MEMORY)
47 P73 20TN/YL (LHD MEMORY)
48 P74 20TN/DB (RHD MEMORY)
49 P75 20TN/LG (LHD MEMORY)
49 R80 20VT/LB (RHD)
50 P112 22TN/OR (LUXURY/EXCEPT EXPORT)
50 R82 20WT/LB (RHD)
51 P171 20TN/YL (EXPORT)
51 P114 22TN/WT (LUXURY/EXCEPT EXPORT)
52 P7 20LG/DG (HEATED SEATS)
53 P8 20LG/WT (HEATED SEATS)
54 C154 22LB/OR (3 ZONE ATC)
54 C154 20LB/OR (3 ZONE MTC)
55 X156 20GY/LB (EXPORT)
55 X156 18GY/LB (HIGHLINE AUDIO EXCEPT EXPORT)
56 X154 20GY/YL (EXPORT)
56 X154 18GY/YL (HIGHLINE AUDIO EXCEPT EXPORT)
57 P162 20LG/DG (EXPORT)
58 T751 20YL
59 X15 16GY/DG (EXPORT)
60 A701 18BR/RD
61 X3 22DG/VT
62 X153 20DG/YL (LOWLINE AUDIO)
62 X53 20DG (LOWLINE AUDIO/EXPORT)
63 X154 20GY/YL (LOWLINE AUDIO)
63 X54 20GY (LOWLINE AUDIO/EXPORT)
64 X155 20DG/LB (LOWLINE AUDIO)
64 X55 20DG/BR (LOWLINE AUDIO/EXPORT)
65 X156 20GY/BR (LOWLINE AUDIO)
65 X56 20GY/BR (LOWLINE AUDIO/EXPORT)
66 C54 22LB/YL (3 ZONE HVAC)
67 V37 22VT
68 X51 22DG/DB
69 X52 22GY/DB
70 X57 22DG/OR
71 X58 22GY/OR
72 X153 20DG/YL (EXPORT)
72 X153 18DG/YL (HIGHLINE AUDIO EXCEPT EXPORT)
73 K900 20DB/DG
74 X155 20DG/LB (EXPORT)
74 X155 22DG/LB (HIGHLINE AUDIO EXCEPT EXPORT)
8W - 80 - 26 8W-80 CONNECTOR PIN-OUTSRS

C303 (RHD) - BLACK (RIGHT DOOR SIDE)
CAV CIRCUIT
1 G74 20VT/WT
2 Z821 12BK/BR
3 X54 20GY
4 X56 20GY/BR
5 G160 20VT/LG
6 P2 20TN/GY
7 P4 20TN/BR
8 F304 12WT/PK
9 Q16 12OR/TN (POWER WINDOWS)
10 Q26 14OR/GY (POWER WINDOWS EXCEPT MEMORY)
10 Q26 12OR/GY (POWER WINDOWS MEMORY)
11 Q13 16OR/DB (POWER WINDOWS)
12 Q23 16OR/LB (POWER WINDOWS)
13 Q14 16OR/BR (POWER WINDOWS)
14 Q24 16OR/DG (POWER WINDOWS)
C304 (LHD) - YELLOW (BODY SIDE)
CAV CIRCUIT
1 R53 20LG/YL
2 R55 20LG/DG
3-
4-
C304 (LHD) - YELLOW (SEAT SIDE)
CAV CIRCUIT
1 R53 18LG/YL
2 R55 18LG/DG
3-
4-
C305 - GRAY (BODY SIDE)
CAV CIRCUIT
1 Z849 12BK/OR (POWER SEAT)
2 R57 20LG/GY
3 R59 20LG/TN
4 P7 22LG/DG (HEATED SEATS)
5 A210 14OR/RD (HEATED SEATS)
6 F503 20WT/PK (HEATED SEATS)
7 A110 12OR/RD (POWER SEAT)
8-
9-
10 -
11 -
12 -
13 -
RS8W-80 CONNECTOR PIN-OUTS8W-80-33

INSTRUMENT CLUSTER - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 E13 20OR/WT PANEL LAMPS DRIVER
2 L160 20WT/TN (EXCEPT EXPORT) RIGHT TURN INDICATOR DRIVER
3 G7 20VT/GY (EXPORT) LOW OIL PRESSURE INDICATOR DRIVER
4 G3 20VT/LB (EXPORT) MALFUNCTION INDICATOR LAMP DRIVER
5 L134 20WT/GY (EXPORT) HIGH BEAM INDICATOR DRIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
7 Z108 18BK/LG GROUND
8 G700 20VT/YL (DIESEL) SUPPLEMENTAL HEAT INDICATOR SENSE
8 L161 20WT/LG (EXCEPT EXPORT) LEFT TURN INDICATOR DRIVER
9 D25 20WT/VT PCI BUS
10 B25 16DG/WT (EXCEPT EXPORT) PARK BRAKE SWITCH SENSE
10 B25 18DG/WT (LHD EXPORT) PARK BRAKE SWITCH SENSE
10 B25 20DG/WT (RHD) PARK BRAKE SWITCH SENSE
11 G26 22VT/OR CHIME DRIVER
12 G150 22VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
13 Z18 18BK/LB GROUND
INSTRUMENT PANEL SWITCH BANK (EXCEPT HEATED SEATS)-6WAY
CAV CIRCUIT FUNCTION
1 E14 20OR/TN PANEL LAMPS DRIVER
2 G104 20VT/GY (OCCUPANT SENSING) PASSENGER AIRBAG ON/OFF INDICATOR LAMP
GROUND
3 F201 20PK/OR ORC RUN-START DRIVER
4 L91 22WT/DB HAZARD SWITCH SENSE
5- -
6 Z406 20BK/BR GROUND
INSTRUMENT PANEL SWITCH BANK (HEATED SEATS) - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 F201 20PK/OR (EXCEPT EXPORT) ORC RUN-START DRIVER
3 P8 22LG/WT (LHD EXPORT) PASSENGER HEATED SEAT SWITCH MUX
3 P7 20LG/DG (RHD) DRIVER HEATED SEAT SWITCH MUX
4 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
5 P7 20LG/DG (LHD) DRIVER HEATED SEAT SWITCH MUX
5 P8 22LG/WT (RHD) PASSENGER HEATED SEAT SWITCH MUX
6- -
7- -
8 L91 22WT/DB (LHD) HAZARD SWITCH SENSE
8 L91 20WT/DB (RHD) HAZARD SWITCH SENSE
9 W26 22BR/DB REAR WIPER SWITCH MUX
10 Z406 20BK/BR GROUND
11 G926 22VT/WT REAR WIPER SWITCH MUX RETURN
12 E14 20OR/TN PANEL LAMPS DRIVER
13 - -
RS8W-80 CONNECTOR PIN-OUTS8W-80-81

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Hands Free Module C2 BK Instrument Panel N/S
Hands Free Module C3 Instrument Panel N/S
Headlamp Switch BK Rear of Switch 20, 21, 30
Headlamp Washer Pump Motor
(Export)BK At Motor 3
High Note Horn BK Left Frame Rail 5
Hood Ajar Switch (Export) BK Left Fender 6
Idle Air Control Motor (Gas) BK On Throttle Body 10, 11 17
Ignition Coil (2.4L) BK Top of Valve Cover 10, 11
Ignition Coil (3.3L/ 3.8L) DKGY Top of Engine 17, 18
Ignition Switch BK Rear of Switch at Steering Column 20, 21, 22, 23, 31
Inlet Air Temperature Sensor BK Top Left of Engine 9, 10, 11, 17
Input Speed Sensor GY Front of Transmission 14, 19
Instrument Cluster BK Rear of Cluster 20, 21, 28
Instrument Panel Switch Bank
(Heated Seats)BK Right Center of Instrument Panel 20, 23, 25
Instrument Panel Switch Bank
(Except Heated Seats)Right Center of Instrument Panel 20, 23, 25
Integrated Power Module C1 Left Fender Shield 7
Integrated Power Module C2 GN/BL Left Fender Shield 7
Integrated Power Module C3 Left Fender Shield 7, 11
Integrated Power Module C4 BL Left Fender Shield 7, 11
Integrated Power Module C5 BK Left Fender Shield 7
Integrated Power Module C6 NAT Left Fender Shield 7
Integrated Power Module C7 Left Fender Shield 7
Integrated Power Module C8 OR Left Fender Shield 7
Integrated Power Module C9 BK Left Fender Shield 7
Knock Sensor (Except Export) BK At Engine Block 11
Left B Pillar Switch (Power
Sliding Door)GY Left B Pillar 40
Left Cinch/Release Motor (Power
Sliding Door)GY Left Sliding Door N/S
Left Curtain Airbag Squib Rear of Left Roof Rail 47
Left Cylinder Lock Switch BK At Switch 43
Left Door Speaker BK At Speaker 43
Left Fog Lamp BK At Lamp 5
Left Front Door Ajar Switch
(Base)BK At Switch N/S
Left Front Door Lock Motor/Ajar
Switch (Except Base)BK Left Door 43
Left Front Impact Sensor BK Near T/O for C101 5
Left Front Park/Turn Signal Lamp
(Except Export)DKGY At Lamp 1
Left Front Wheel Speed Sensor GY Left Fender Side Shield 5, 11
8W - 91 - 6 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)

(5) Connect the negative and positive battery
cables.
(6) Using a scan tool, check for any stored diagnos-
tic trouble codes. Ensure that all vehicle options are
operational.
IOD FUSE
DESCRIPTION
All vehicles are equipped with an Ignition-Off
Draw (IOD) fuse that is removed from its normal
cavity in the Integrated Power Module (IPM) when
the vehicle is shipped from the factory. Dealer per-
sonnel are to remove the IOD fuse from the storage
location and install it into the IPM fuse cavity
marked IOD as part of the preparation procedures
performed just prior to new vehicle delivery.
The IOD fuse is a 20 ampere blade-type mini fuse
and, when removed, it is stored in a fuse cavity adja-
cent to the washer fuse within the IPM.
OPERATION
The term ignition-off draw (IOD) identifies a nor-
mal condition where power is being drained from the
battery with the ignition switch in the Off position.
The IOD fuse feeds the memory and sleep mode func-
tions for some of the electronic modules in the vehicle
as well as various other accessories that require bat-
tery current when the ignition switch is in the Off
position, including the clock. The only reason the
IOD fuse is removed is to reduce the normal IOD of
the vehicle electrical system during new vehicle
transportation and pre-delivery storage to reduce
battery depletion, while still allowing vehicle opera-
tion so that the vehicle can be loaded, unloaded and
moved as needed by both vehicle transportation com-
pany and dealer personnel.
The IOD fuse is removed from the Integrated
Power Module (IPM) fuse cavity when the vehicle is
shipped from the assembly plant. Dealer personnel
must install the IOD fuse when the vehicle is being
prepared for delivery in order to restore full electrical
system operation. Once the vehicle is prepared for
delivery, the IOD function of this fuse becomes trans-
parent and the fuse that has been assigned the IOD
designation becomes only another Fused B(+) circuit
fuse. The IOD fuse serves no useful purpose to the
dealer technician in the service or diagnosis of any
vehicle system or condition, other than the same pur-
pose as that of any other standard circuit protection
device.
The IOD fuse can be used by the vehicle owner as
a convenient means of reducing battery depletion
when a vehicle is to be stored for periods not to
exceed approximately thirty days. However, it mustbe remembered that removing the IOD fuse will not
eliminate IOD, but only reduce this normal condition.
If a vehicle will be stored for more than thirty days,
the battery negative cable should be disconnected to
eliminate normal IOD; and, the battery should be
tested and recharged at regular intervals during the
vehicle storage period to prevent the battery from
becoming discharged or damaged.
POWER OUTLET
DESCRIPTION
Two power outlets are installed in the instrument
panel center lower bezel. Two additional power out-
lets are incorporated into the left rear C-pillar and
the center console (if equipped). The power outlets
bases are secured by a snap fit. A hinged plug flips
closed to conceal and protect the power outlet base
when not in use.
OPERATION
The power outlet base or receptacle shell is con-
nected to ground, and an insulated contact in the
bottom of the shell is connected to battery current.
The power outlet on the instrument panel marked
with a battery receives battery voltage from a fuse in
the Integrated Power Module (IPM) at all times. The
other power outlet on the instrument panel marked
with a key receives battery voltage only when the
key is in the on position.
The power outlet located in the center console
receives battery voltage all the time when positioned
between thefront seatsand key-on voltage when
positioned between therear seats. The power outlet
located on the C-pillar receives battery voltage only
when the key is in the ON position.
DIAGNOSIS AND TESTING
DIAGNOSIS & TESTING - POWER OUTLET
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, REFER TO RESTRAINTS BEFORE ATTEMPT-
ING ANY STEERING WHEEL, STEERING COLUMN,
SEAT OR INSTRUMENT PANEL COMPONENT DIAG-
NOSIS OR SERVICE. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Check the fused B(+) fuse in the Integrated
Power Module (IPM). If OK, go to Step 2. If not OK,
repair the shorted circuit or component as required
and replace the faulty fuse.
RS8W-97 POWER DISTRIBUTION SYSTEM8W-97-3
INTEGRATED POWER MODULE (Continued)

ENGINE
TABLE OF CONTENTS
page page
ENGINE 2.4L.............................. 1ENGINE 3.3/3.8L......................... 76
ENGINE 2.4L
TABLE OF CONTENTS
page page
ENGINE 2.4L
DESCRIPTION..........................3
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - INTRODUCTION............3
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - PERFORMANCE............4
DIAGNOSIS AND TESTING - ENGINE
DIAGNOSIS - MECHANICAL..............6
DIAGNOSIS AND TESTING - ENGINE OIL
LEAK INSPECTION.....................8
DIAGNOSIS AND TESTING - CYLINDER
COMPRESSION PRESSURE TEST.........9
DIAGNOSIS AND TESTING - CYLINDER
COMBUSTION PRESSURE LEAKAGE
TEST................................9
STANDARD PROCEDURE
STANDARD PROCEDURE - ENGINE CORE
AND OIL GALLERY PLUGS..............10
STANDARD PROCEDURE - REPAIR OF
DAMAGED OR WORN THREADS.........10
HYDROSTATIC LOCKED ENGINE.........10
FORM-IN-PLACE GASKETS AND SEALERS . 11
STANDARD PROCEDURE - ENGINE
GASKET SURFACE PREPARATION........11
STANDARD PROCEDURE - MEASURING
BEARING CLEARANCE USING
PLASTIGAGE........................12
REMOVAL - ENGINE ASSEMBLY...........12
INSTALLATION - ENGINE ASSEMBLY........14
SPECIFICATIONS
SPECIFICATIONS - 2.4L ENGINE.........16
SPECIFICATIONS - TORQUE............20
SPECIAL TOOLS
2.4L ENGINE.........................21
AIR CLEANER ELEMENT
REMOVAL.............................24INSTALLATION.........................24
AIR CLEANER HOUSING
REMOVAL.............................25
INSTALLATION.........................25
CYLINDER HEAD
DESCRIPTION.........................25
DIAGNOSIS AND TESTINGÐCYLINDER HEAD
GASKET............................25
REMOVAL - CYLINDER HEAD.............26
CLEANING............................26
INSPECTION..........................27
INSTALLATION - CYLINDER HEAD..........27
CAMSHAFT OIL SEAL(S)
REMOVAL.............................28
INSTALLATION.........................29
CAMSHAFT(S)
DESCRIPTION.........................29
OPERATION...........................29
STANDARD PROCEDURE - MEASURING
CAMSHAFT END PLAY.................29
REMOVAL.............................30
CLEANING............................30
INSPECTION..........................30
INSTALLATION.........................31
CYLINDER HEAD COVER
REMOVAL.............................31
CLEANING............................31
INSPECTION..........................31
INSTALLATION.........................32
INTAKE/EXHAUST VALVES & SEATS
DESCRIPTION.........................33
CLEANING............................33
VALVE SPRINGS & SEALS
REMOVAL
REMOVAL - CYLINDER HEAD ON.........33
REMOVAL - CYLINDER HEAD OFF........33
INSPECTION..........................33
RSENGINE9-1