coolant level CHRYSLER VOYAGER 1996 Owner's Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 1996, Model line: VOYAGER, Model: CHRYSLER VOYAGER 1996Pages: 1938, PDF Size: 55.84 MB
Page 665 of 1938
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch Relay................8W-30-5, 37
A/C Heater Control....................8W-30-5, 32, 37
A/C Pressure Transducer.............8W-30-10, 16, 24, 38
Accelerator Pedal Position Sensor...............8W-30-38
Airbag Control Module....................8W-30-4, 31
All Wheel Drive Solenoid....................8W-30-20
Automatic Shut Down Relay . . .8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23
AW4B13...............................8W-30-6
AW4B13..............................8W-30-20
AWS1................................8W-30-20
AWS2................................8W-30-20
Back-Up Switch........................8W-30-6, 20
Battery..........................8W-30-2, 3, 29, 32
Body Control Module.............8W-30-4, 6, 20, 31, 36, 39
BS01................................8W-30-39
BS02...............................8W-30-6, 20
BS05...............................8W-30-4, 31
BS06...............................8W-30-4, 31
BS30................................8W-30-36
BS31..............................8W-30-28, 35
BS32................................8W-30-33
BS33................................8W-30-28
BS34..........................8W-30-33, 34, 36, 38
BS40................................8W-30-35
BS41................................8W-30-35
Camshaft Position Sensor..............8W-30-8, 14, 22, 24
Clockspring...........................8W-30-5, 39
Clutch Switch...........................8W-30-39
Compass/Mini-Trip Computer.................8W-30-31
Control Sleeve Sensor......................8W-30-34
Controller Anti-Lock Brake.................8W-30-4, 31
Crank Case Heater........................8W-30-29
Crankshaft Position Sensor...............8W-30-8, 14, 22
Data Link Connector.................8W-30-3, 4, 30, 31
Diesel Power Relay.................8W-30-28, 29, 32, 33
Downstream Heated Oxygen Sensor............8W-30-7, 21
EGR Solenoid.......................8W-30-18, 20, 29
Engine Coolant Temperature Sensor......8W-30-10, 16, 24, 36
Engine Speed Sensor.......................8W-30-35
Engine Starter Motor Relay...............8W-30-6, 20, 28
ES01................................8W-30-29
ES02.............8W-30-8, 10, 11, 14, 16, 17, 22, 24, 25, 29
ES03.....................8W-30-10, 11, 16, 17, 24, 25
ES05...................8W-30-14, 19, 22, 25, 33, 34, 36
ES06..........................8W-30-28, 29, 32, 33
ES07..........................8W-30-2, 18, 20, 26
ES08............................8W-30-17, 19, 25
ES09................................8W-30-37
ES11................................8W-30-2, 3
ES12.................8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23
ES13.................................8W-30-4
ES14.................................8W-30-4
ES17........................8W-30-8, 11, 14, 17, 22
ES18...............................8W-30-7, 21
ES21..................8W-30-7, 8, 10, 11, 14, 16, 17, 24
ES24.................................8W-30-3
ES26................................8W-30-32
ES28................................8W-30-32
ES29................................8W-30-32
ES30................................8W-30-35
ES31................................8W-30-35
ES37................................8W-30-32
ES40................................8W-30-29
ES99.................................8W-30-9
Evap Leak Detection Pump................8W-30-18, 26
Evap/Purge Solenoid..................8W-30-12, 18, 26
Flexible Fuel Sensor.......................8W-30-22
FS01..............................8W-30-16, 23
FS02............................8W-30-16, 22, 24
FS03.................................8W-30-15
Fuel Heater............................8W-30-29
Fuel Heater Relay........................8W-30-29
Fuel Injector No. 1....................8W-30-9, 15, 23
Fuel Injector No. 2....................8W-30-9, 15, 23
Fuel Injector No. 3....................8W-30-9, 15, 23
Fuel Injector No. 4....................8W-30-9, 15, 23
Fuel Injector No. 5........................8W-30-23Component Page
Fuel Injector No. 6........................8W-30-23
Fuel Pump Module......................8W-30-33, 34
Fuel Pump Relay.......................8W-30-6, 20
Fuel Quantity Actuator.....................8W-30-33
Fuel Shutdown Solenoid.....................8W-30-33
Fuel Tank Module.......................8W-30-6, 20
Fuel Temperature Sensor....................8W-30-33
Fuel Timing Solenoid......................8W-30-33
Fuse 6 (JB).............................8W-30-32
Fuse 13 (PDC)...........................8W-30-39
Fuse 16 (PDC).....................8W-30-2, 6, 20, 29
Fuse 17 (PDC) . .8W-30-2, 7, 8, 9, 14, 15, 21, 22, 23, 28, 29, 32, 33
Fuse 28 (PDC).........................8W-30-3, 30
Fusible Link A0..........................8W-30-32
G100.............................8W-30-2, 3, 29
G101...............................8W-30-7, 21
G103.............................8W-30-2, 3, 29
G200.............................8W-30-3, 5, 30
G300.................8W-30-7, 13, 19, 21, 27, 28, 35, 39
G301..............................8W-30-30, 35
G302...............................8W-30-6, 20
Generator.......................8W-30-2, 13, 19, 27
Glow Plug Lamp.........................8W-30-32
Glow Plug No. 1..........................8W-30-32
Glow Plug No. 2..........................8W-30-32
Glow Plug No. 3..........................8W-30-32
Glow Plug No. 4..........................8W-30-32
Glow Plug Relay.........................8W-30-32
Idle Air Control Motor.................8W-30-12, 18, 26
Ignition Coil Pack.....................8W-30-8, 14, 22
Instrument Cluster......................8W-30-4, 31
Intake Air Temperature Sensor................8W-30-17
Intake Air Temperature/Manifold Absolute
Pressure Sensor.......................8W-30-10
Junction Block............8W-30-2, 3, 6, 13, 18, 19, 20, 26,
27, 28, 29, 30, 32, 36
Knock Sensor.......................8W-30-10, 16, 24
Left Front Park/Turn Signal Lamp..............8W-30-39
Left Headlamp Leveling Motor.................8W-30-39
Left Speed Control Switch..................8W-30-5, 39
Manifold Absolute Pressure Sensor............8W-30-16, 24
Memory Seat/Mirror Module................8W-30-3, 30
Message Center...................8W-30-13, 19, 27, 32
Needle Movement Sensor....................8W-30-35
Overhead Console.......................8W-30-4, 31
Power Distribution Center .8W-30-2, 3, 5, 6, 7, 8, 9, 14, 15, 18, 20,
21, 22, 23, 26, 28, 29, 30, 32, 33, 36, 37, 39
Powertrain Control Module...................8W-30-10
Powertrain Control Module...................8W-30-11
Powertrain Control Module...................8W-30-12
Powertrain Control Module...................8W-30-13
Powertrain Control Module...................8W-30-8
Powertrain Control Module...................8W-30-9
Powertrain Control Module .8W-30-2, 3, 4, 5, 6, 7, 8, 9, 14, 15, 16,
17, 18, 19, 20, 21, 22, 23, 24, 25, 26,
27, 28, 29, 30, 32, 33, 34, 35, 36, 37, 38, 39
PS01...............................8W-30-4, 31
PS02...............................8W-30-4, 31
PTC 1 (JB)..............8W-30-2, 6, 18, 20, 26, 28, 29, 36
Radiator Fan Relay........................8W-30-5
Radiator Fan Relay No. 1....................8W-30-37
Radiator Fan Relay No. 2....................8W-30-37
Radiator Fan Relay No. 3....................8W-30-37
Radio.............................8W-30-3, 4, 30
Right Speed Control Switch.................8W-30-5, 39
Sentry Key Immobilizer Module.................8W-30-4
Service Engine Soon Lamp..............8W-30-13, 19, 27
Stop Lamp Switch.................8W-30-13, 19, 27, 39
Throttle Position Sensor................8W-30-11, 17, 25
Transmission Control Module.......8W-30-3, 4, 17, 19, 25, 27
Transmission Range Sensor..........8W-30-6, 19, 20, 27, 34
Turbo Boost Pressure Sensor..................8W-30-34
Upstream Heated Oxygen Sensor.............8W-30-7, 21
Vacuum Solenoid.........................8W-30-27
Vehicle Speed Control Servo..............8W-30-13, 19, 27
Vehicle Speed Sensor..................8W-30-11, 17, 36
Vent Solenoid...........................8W-30-27
NS/GS8W - 30 FUEL/IGNITION SYSTEM 8W - 30 - 1
Page 729 of 1938
8W-40 INSTRUMENT CLUSTER
Component Page
A/C Heater Control....................8W-40-4
AW4B13............................8W-40-2
Body Control
Module........8W-40-2, 3, 4, 5, 6, 7, 8, 9, 10, 11
BS05........................8W-40-5, 6, 8, 10
BS06........................8W-40-5, 6, 8, 10
BS30...............................8W-40-7
BS40...............................8W-40-7
Clockspring......................8W-40-10, 11
Cluster Illumination Lamps.............8W-40-4
Cruise Indicator Lamp..............8W-40-10, 11
Data Link Connector...................8W-40-9
Door Ajar Indicator Lamp...............8W-40-3
Driver Door Ajar Switch................8W-40-3
Electronic PRNDL Indicator.............8W-40-5
Engine Coolant Temperature Gauge.....8W-40-8, 9
Engine Coolant Temperature Sensor.....8W-40-8, 9
Engine Speed Sensor...................8W-40-7
ES13........................8W-40-5, 6, 8, 10
ES14........................8W-40-5, 6, 8, 10
ES30...............................8W-40-7
Fuel Gauge..........................8W-40-2
Fuel Tank Module.....................8W-40-2
Fuse 2 (JB)..............8W-40-2, 3, 4, 5, 6, 8, 10
Fuse 28 (PDC)........................8W-40-2
G200...............................8W-40-2
G300...............................8W-40-4
G301...............................8W-40-7
G302...............................8W-40-3
G400...............................8W-40-3Component Page
Ignition Switch.....................8W-40-2, 4
Instrument Cluster............8W-40-2, 3, 4, 5, 6,
7, 8, 9, 10, 11
Junction Block...........8W-40-2, 3, 4, 5, 6, 8, 10
Left Rear Door Ajar Switch..............8W-40-3
Left Speed Control Switch...........8W-40-10, 11
Liftgate Ajar Indicator Lamp.............8W-40-3
Liftgate Ajar Switch...................8W-40-3
Low Fuel Warning Indicator Lamp........8W-40-2
Low Washer Fluid Level
Indicator Lamp.................8W-40-10, 11
Low Washer Fluid Switch...........8W-40-10, 11
Memory Seat/Mirror Module.............8W-40-2
Odometer............................8W-40-5
Passenger Door Ajar Switch.............8W-40-3
Power Distribution Center..............8W-40-2
Powertrain Control
Module..............8W-40-5, 6, 7, 8, 9, 10, 11
PS01............8W-40-2, 3, 4, 5, 6, 7, 8, 9, 10, 11
PS02............8W-40-2, 3, 4, 5, 6, 7, 8, 9, 10, 11
Right Rear Door Ajar Switch.............8W-40-3
Right Speed Control Switch..........8W-40-10, 11
Seat Belt Indicator Lamp...............8W-40-4
Seat Belt Switch......................8W-40-4
Speedometer.......................8W-40-6, 7
Tachometer........................8W-40-6, 7
Transmission Control Module..........8W-40-5, 6
Trip Odometer........................8W-40-5
Vehicle Speed Sensor.................8W-40-6, 7
Voltage Indicator Lamp...............8W-40-8, 9
NS/GS8W - 40 INSTRUMENT CLUSTER 8W - 40 - 1
Page 769 of 1938
8W-45 BODY CONTROL MODULE
Component Page
A/C Heater Control..................8W-45-5, 6
Ash Receiver Lamp....................8W-45-5
Automatic Day/Night Mirror.............8W-45-8
Back-Up Switch.......................8W-45-9
Battery.............................8W-45-9
Body Control Module . .8W-45-2, 3, 4, 5, 6, 7, 8, 9, 10
BS02...............................8W-45-9
BS10...............................8W-45-8
BS30...............................8W-45-9
Clockspring..........................8W-45-3
Combination Flasher/DRL Module........8W-45-5
Controller Anti-Lock Brake..............8W-45-6
CS03...............................8W-45-8
Data Link Connector...................8W-45-3
Door Lock Relay......................8W-45-7
Door Unlock Relay....................8W-45-7
Driver Door Ajar Switch................8W-45-7
Driver Door Arm/Disarm Switch..........8W-45-8
Driver Door Lock Switch..............8W-45-6, 8
Driver Door Unlock Relay...............8W-45-7
Driver Power Mirror..................8W-45-10
Driver Power Window Switch............8W-45-6
Engine Coolant Temperature Sensor.......8W-45-9
Engine Oil Pressure Switch..............8W-45-7
ES01...............................8W-45-9
ES02...............................8W-45-9
Front Cigar Lighter/Power Outlet.........8W-45-5
Front Reading Lamps/Switch............8W-45-8
Front Wiper Switch....................8W-45-4
Fuel Tank Module...................8W-45-7, 9
Fuse 1 (JB)..........................8W-45-3
Fuse 2 (JB)..........................8W-45-2
Fuse 3 (JB)..........................8W-45-3
Fuse 6 (JB)..........................8W-45-2
Fuse 19 (PDC)........................8W-45-4
Fuse 22 (PDC)........................8W-45-3
Fuse 28 (PDC)........................8W-45-2
G100...............................8W-45-9
G103...............................8W-45-9
G300............................8W-45-2, 10
G302...............................8W-45-9
Glove Box Lamp......................8W-45-8
Headlamp Dimmer Switch..............8W-45-5
Headlamp Switch...............8W-45-2, 3, 4, 5
Hood Ajar Switch.....................8W-45-7
Horn Relay..........................8W-45-3
HVAC Control........................8W-45-6
Ignition Switch.....................8W-45-2, 5
Instrument Cluster....................8W-45-5
Junction Block...........8W-45-2, 3, 4, 5, 6, 7, 10
Key-In Halo Lamp....................8W-45-10Component Page
Left Mid Reading Lamp................8W-45-8
Left Rear Door Ajar Switch..............8W-45-8
Left Rear Reading Lamp................8W-45-8
Left Visor/Vanity Mirror Lamps..........8W-45-8
Liftgate Ajar Switch...................8W-45-7
Liftgate Arm/Disarm Switch.............8W-45-6
LJ01 B17..........................8W-45-4, 6
Low Beam Relay......................8W-45-5
Low Coolant Level Switch...............8W-45-9
Low Washer Fluid Switch...............8W-45-3
Memory Seat/Mirror Module...........8W-45-2, 6
Message Center.....................8W-45-5, 6
Park Lamp Relay.....................8W-45-3
Passenger Door Ajar Switch.............8W-45-7
Passenger Door Arm/Disarm Switch.......8W-45-8
Passenger Door Lock Switch...........8W-45-6, 8
Passenger Power Mirror...............8W-45-10
Passenger Power Window Switch.........8W-45-6
Power Distribution Center...........8W-45-2, 3, 4
Power Folding Mirror Switch...........8W-45-10
Power Mirror Fold Relay...............8W-45-10
Power Mirror Switch...................8W-45-5
Power Mirror Unfold Relay.............8W-45-10
Powertrain Control Module..............8W-45-9
PS01...............................8W-45-3
PS02...............................8W-45-3
PTC 3 (JB)..........................8W-45-7
Radio.............................8W-45-4, 5
Rear Blower Front Control Switch........8W-45-5
Rear Blower Rear Control Switch.........8W-45-6
Rear Washer Motor....................8W-45-4
Rear Wiper Motor.....................8W-45-4
Remote Keyless Entry Module...........8W-45-6
Right Mid Reading Lamp...............8W-45-8
Right Rear Door Ajar Switch.............8W-45-8
Right Rear Reading Lamp...............8W-45-8
Right Visor/Vanity Mirror Lamps.........8W-45-8
Seat Belt Switch......................8W-45-7
Traction Control Switch.................8W-45-5
Universal Garage Door Opener...........8W-45-6
Wiper Module........................8W-45-3
Wiper On Relay.......................8W-45-4
NS/GS8W - 45 BODY CONTROL MODULE 8W - 45 - 1
Page 777 of 1938
3
57
G18
20
PK/BK
C1
MODULE TANK
FUEL
2
2
BACK-UP
SWITCH
BS02
10B33 E120
VT/BK20L1
SIGNAL SENSORLEVELFUEL BACK-UP
LAMP
FEED
G302
5
GROUND
1
Z1
16
BK
L1
20
VT/BK
VT/BK18L1
G4
18
DB
C146FUEL
LEVEL
SENSOR
SIGNAL SENSESWITCHLEVEL COOLANT
1
SWITCH
LEVEL
COOLANT
LOW
2B33
E120
PK/BK20 G18
(DIESEL)2
Z1
20
BK
ES02
ES01
BK16Z1
BATTERY
Z0
2
BK
G103 G100
BK6 Z0
Z1
10
BK
27SPEED
CONTROL
LAMP
DRIVER
C1
LB/RD20 V38
56
(DIESEL) MODULE
CONTROL
POWERTRAIN
3 60
G58
20
BK/YL
C1
SIGNAL SENSOR TEMPERATURECOOLANT
3
COOLANT
TEMPERATURE
SENSOR
(DIESEL)DRIVERLAMP CONTROLSPEED75
K159
20
VT/RD
C1
SIGNAL SENSORSPEED ENGINE
2
59ENGINE
DISABLE
SIGNAL
C1
OR/BK20 G55
72
ENGINE
SPEED
SENSOR
SIGNAL
BODY
CONTROL
MODULE
SIGNAL SENSORSPEED VEHICLE
43VEHICLE
SPEED
SENSOR
SIGNAL
C1
WT/OR18 G7
42
G7
18
WT/OR
BS30
G4
18
DB
ENGINE
2B13
AW4
3B13
AW4
1B13
AW4
Z1
14
BK
(DIESEL)
SIGNAL DISABLEENGINE
BACK-UP
LAMP
FEEDENGINE
COOLANT
TEMPERATURE
SIGNAL
SIGNAL ENGINE
(8W-51-5)
(8W-70-2)
(8W-15-13) (8W-15-3)
(8W-15-3)
(8W-20-3) (8W-30-36)
(8W-30-36) (8W-30-36)
NS/GS8W-45 BODY CONTROL MODULE 8W - 45 - 9
GS004509J988W-3
Page 878 of 1938
Component Page
Fuel Injector No. 3 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 4 (2.0L/2.4L)...........8W-80-34
Fuel Injector No. 4 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 5 (3.3L/3.8L)...........8W-80-34
Fuel Injector No. 6 (3.3L/3.8L)...........8W-80-34
Fuel Pump Module...................8W-80-35
Fuel Tank Module....................8W-80-35
G200..............................8W-80-35
G300..............................8W-80-36
G301 (Diesel)........................8W-80-37
G301 (Gas).........................8W-80-37
G302..............................8W-80-38
G400..............................8W-80-38
Generator..........................8W-80-38
Glove Box Lamp.....................8W-80-39
Glow Plug Relay.....................8W-80-39
HS6D S02..........................8W-80-39
HS6P S02..........................8W-80-39
Headlamp Switch - C1.................8W-80-39
Headlamp Switch - C2.................8W-80-40
Headlamp Washer....................8W-80-40
High Note Horn......................8W-80-40
Hood Ajar Switch.....................8W-80-41
Horn/Speed Control Switch.............8W-80-41
Idle Air Control Motor.................8W-80-41
Ignition Coil Pack (2.0L/2.4L)...........8W-80-41
Ignition Coil Pack (3.3L/3.8L)...........8W-80-41
Ignition Switch - C1..................8W-80-42
Ignition Switch - C2..................8W-80-42
Ignition Switch - C3..................8W-80-42
Instrument Cluster...................8W-80-42
Intake Air Temperature Sensor..........8W-80-43
Intake Air Temperature/Manifold
Absolute Pressure Sensor............8W-80-43
J02A L15...........................8W-80-43
J03A L16...........................8W-80-43
Junction Block - C1...................8W-80-44
Junction Block - C2...................8W-80-45
Junction Block - C3...................8W-80-46
Junction Block - C4...................8W-80-47
Key-In Halo Lamp....................8W-80-48
Key-In Switch.......................8W-80-48
Knock Sensor........................8W-80-48
Left Combination Relay................8W-80-48
Left Door Speaker....................8W-80-48
Left Fog Lamp (Built-Up-Export)........8W-80-49
Left Fog Lamp (Except Built-Up-Export). . .8W-80-49
Left Front Panel Speaker..............8W-80-49
Left Front Park/Turn Signal Lamp
(Built-Up-Export)..................8W-80-49
Left Front Park/Turn Signal Lamp
(Except Built-Up-Export)............8W-80-49
Left Front Speaker...................8W-80-49
Left Front Wheel Speed Sensor..........8W-80-50Component Page
Left Headlamp (Built-Up-Export)........8W-80-50
Left Headlamp (Except Built-Up-Export) . .8W-80-50
Left Headlamp Leveling Motor
(Built-Up-Export)..................8W-80-50
Left High Headlamp (Chrysler)
(Except Built-Up-Export).............8W-80-50
Left Liftgate Flood Lamp...............8W-80-51
Left Low Headlamp (Chrysler)
(Except Built-Up-Export).............8W-80-51
Left Mid Reading Lamp................8W-80-51
Left Rear Door Ajar Switch.............8W-80-51
Left Rear Lamp Assembly
(Built-Up-Export)..................8W-80-51
Left Rear Lamp Assembly
(Except Built-Up-Export).............8W-80-51
Left Rear Pillar Speaker...............8W-80-52
Left Rear Reading Lamp...............8W-80-52
Left Rear Sliding Door Contacts.........8W-80-52
Left Rear Speaker....................8W-80-52
Left Rear Vent Motor (LHD)............8W-80-52
Left Rear Vent Motor (RHD)............8W-80-53
Left Rear Wheel Speed Sensor..........8W-80-53
Left Repeater Lamp...................8W-80-53
Left Stop/Turn Signal Relay............8W-80-53
Left Visor/Vanity Mirror Lamps.........8W-80-53
License Lamp.......................8W-80-54
Liftgate Ajar Switch..................8W-80-54
Liftgate Arm/Disarm Switch............8W-80-54
Liftgate Lock Motor...................8W-80-54
Low Coolant Level Switch..............8W-80-54
Low Note Horn......................8W-80-54
Low Washer Fluid Switch..............8W-80-54
Manifold Absolute Pressure Sensor.......8W-80-55
Memory Power Seat Switch.............8W-80-55
Memory Seat Front Vertical Motor.......8W-80-55
Memory Seat Front Vertical
Position Sensor....................8W-80-55
Memory Seat Horizontal Motor..........8W-80-55
Memory Seat Horizontal Position Sensor . .8W-80-56
Memory Seat Rear Vertical Motor........8W-80-56
Memory Seat Rear Vertical
Position Sensor....................8W-80-56
Memory Seat Recliner Motor............8W-80-56
Memory Seat Recliner Position Sensor. . . .8W-80-56
Memory Seat/Mirror Module - C1........8W-80-57
Memory Seat/Mirror Module - C2........8W-80-57
Memory Seat/Mirror Module - C3........8W-80-58
Memory Set Switch...................8W-80-58
Message Center (LHD)................8W-80-58
Message Center (RHD)................8W-80-59
Mode Door Actuator...................8W-80-59
Multi-Function Switch.................8W-80-59
Needle Movement Sensor..............8W-80-60
Output Shaft Speed Sensor.............8W-80-60
Overhead Console....................8W-80-60
8W - 80 - 2 8W - 80 CONNECTOR PIN-OUTSNS/GS
Page 891 of 1938
M20 20BR G75 18TN G10 18LG/RD
G76 18TN/YL V14 18RD/VT G78 18TN/BK G29 20BK/TN P96 20WT/LG G6 20GY V20 20BK/WT V13 18BR/LG G74 18TN/RD G77 18TN/OR
G4 18DB
P97 20WT/DG
P98 20WT/RD
G70 18BR/TN V7 20DG/WT
80 79 78
77
76 75 74 73 72 71
70
69 68 67
66
65
64
63 62 61 60 59 58 57 56 55 54 53
52 51 50 49 48 47
46
45
44
43
42 41 CAV COURTESY LAMP GROUND DRIVER DOOR AJAR SWITCH SENSE SEAT BELT SWITCH SENSE
RIGHT REAR DOOR AJAR SWITCH SENSE WIPER ON/OFF RELAY CONTROL LIFTGATE AJAR SWITCH SENSE WASHER FLUID SWITCH SENSE PASSENGER DOOR SWITCH MUX ENGINE OIL PRESSURE SWITCH SENSE REAR WASHER MOTOR CONTROL REAR WIPER MOTOR CONTROL PASSENGER DOOR AJAR SWITCH SENSE LEFT REAR DOOR AJAR SWITCH SENSE
FUEL LEVEL SENSOR SIGNAL
DRIVER DOOR SWITCH MUX
LIFTGATE LOCK/UNLOCK MUX
HOOD AJAR SWITCH SENSE WIPER PARK SWITCH SENSE
- -
-
-
-
- - -
-
- - - CIRCUIT
- -
-
-
-
- - -
-
- - - FUNCTION
G7 18WT/OR*
V38 20LB/RD*
G18 20PK/BK*
G58 20BK/YL* ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
G55 20OR/BK* ENGINE DISABLE SIGNALPOWER MIRROR FOLD RELAY P171 20VT/WT
P174 20YL/RD POWER MIRROR UNFOLD RELAY
ENGINE SPEED SENSOR SIGNAL K159 20VT/RD*
BODY
CONTROL
MODULE - C1
NATURAL
80 70 60 50
71 61 51 41 L24 20WT/LG**
L193 20OR/WT**
* DIESEL
** GAS
BUILT-UP-EXPORT
VEHICLE SPEED SENSOR SIGNAL
AUTOMATIC HEADLAMP SIGNAL
SPEED CONTROL LAMP DRIVER
COOLANT LEVEL SWITCH SENSE
LOW BEAM RELAY CONTROL
NS/GS8W-80 CONNECTOR PIN-OUTS 8W - 80 - 15
NSGS8015J988W-3
Page 930 of 1938
LICENSE LAMP
1 3GRAYL77 20BR/LB Z1 20BK
3 2 1 CAV FUSED LEFT INBOARD TAIL LAMP GROUND
- CIRCUIT
- FUNCTION
LOW NOTE HORN
A
BBLACK
Z1 18BK X2 18DG/RD
B A CAV HORN RELAY OUTPUT GROUND CIRCUIT
FUNCTION
FLUID SWITCHLOW WASHER
A
BBLACKG29 20BK/TN Z1 20BK
B A CAV WASHER FLUID SWITCH SENSE
GROUND CIRCUIT
FUNCTION
LOCK MOTORLIFTGATE
1
3BLACK
F136 20VT/WT F133 20BR/RD
3 2 1 CAV LOCK RELAY OUTPUT UNLOCK RELAY OUTPUT
- CIRCUIT
- FUNCTION
DISARM SWITCHLIFTGATE ARM/
21GRAY
P98 20WT/RD Z2 20BK/LG
2 1 CAV LIFTGATE LOCK/UNLOCK MUX GROUND CIRCUIT
FUNCTION
AJAR SWITCHLIFTGATE
31BLACK
G78 18TN/BK Z1 20BK
3 2 1 CAV LIFTGATE AJAR SWITCH SENSE GROUND
- CIRCUIT
- FUNCTION
COOLANT LEVEL SWITCH SENSE CIRCUIT FUNCTION
CAV
G18 20BK/PK
1
2Z1 20BK GROUND
(DIESEL) LEVEL SWITCH LOW COOLANT
BLACK
2 1
8W - 80 - 54 8W-80 CONNECTOR PIN-OUTSNS/GS
J988W-3NSGS8054
Page 968 of 1938
Component/
GroundColor Location Fig.
Left Door
Arm/Disarm
SwitchBK At Switch 19
Left Door
Courtesy LampBK At Lamp 19
Left Door
SpeakerBK At Speaker 19
Left Front Fog
LampBK At Lamp 4
Left Front Door
Lock MotorBK At Motor 19
Left Front Panel
SpeakerBK At Speaker 11
Left Front
Park/Turn
Signal LampBK At Lamp 4
Left Front
Wheel Speed
SensorBK LT Fender Side
Shield2
Left Front
Window MotorRD At Motor 19
Left Headlamp BK At Lamp 2
Left Headlamp
Leveling MotorBK At Motor N/S
Left Liftgate
Flood LampBK At Lamp 21
Left Mid
Reading LampGY At Lamp 15
Left Power Door
Lock SwitchBK At Switch 19
Left Power
Mirror C1RD At Mirror 11
Left Power
Mirror C2BL At Mirror 11
Left Power
Window SwitchBK At Switch 19
Left Rear Door
Ajar SwitchBK LT C-Pillar 21
Left Rear Lamp
AssemblyBK At Lamp 21
Left Rear Pillar
SpeakerBK At Speaker 21
Left Rear
Reading LampBK At Lamp 15
Left Rear
Sliding Door
ContactsBK LT B-Pillar 14Component/
GroundColor Location Fig.
Left Rear
Sliding Door
Lock MotorBK At Motor N/S
Left Rear
SpeakerBK At Speaker 21
Left Rear Vent
MotorNAT At Motor 21
Left Rear Wheel
Speed SensorBK Center Rear of
Floor Pan16
Left Repeater
LampGY At Lamp N/S
Left Speed
Control SwitchLeft Side of
Steering Wheel
Pad11
Left Stop/Turn
Signal RelayBK LT Quarter
PanelN/S
Left Visor/Vanity
LampBK At Lamp 15
License Lamp GY At Lamps 21
Liftgate Ajar
SwitchBK At Latch 21
Liftgate
Arm/Disarm
SwitchBK At Key Cylinder 21
Liftgate Door
Lock MotorBK At Motor 21
LJ01 BK LT Quarter
Panel21
Low Coolant
SwitchBK At Reservior 8
Low Note Horn BK LT Frame Rail 4
Low Washer
Fluid Level
SwitchBK Bottom of
ReserviorN/S
MAP Sensor
2.0LBK On Intake 5
MAP Sensor
2.4LBK On Intake N/S
MAP Sensor
3.3L, 3.8LBK Near Throttle
Body9
Memory
Seat/Mirror
ModuleBK Under Seat 16
Memory Set
SwitchBL At Switch 19
8W - 90 - 4 8W - 90 CONNECTOR/GROUND LOCATIONSNS/GS
DESCRIPTION AND OPERATION (Continued)
Page 1058 of 1938
cause of low compression unless some malfunc-
tion is present.
(11) Clean or replace spark plugs as necessary
and adjust gap as specified in Group 8, Electrical.
Tighten to specifications.
(12) Test resistance of spark plug cables. Refer to
Group 8, Electrical Ignition System Secondary Cir-
cuit Inspection.
(13) Test coil output voltage, primary and second-
ary resistance. Replace parts as necessary. Refer to
Group 8, Electrical Ignition System.
(14) Check fuel pump pressure at idle and differ-
ent RPM ranges. Refer to Group 14, Fuel System for
Specifications.
(15) The air filter elements should be replaced as
specified in Group 0, Lubrication and Maintenance,.
(16) Inspect crankcase ventilation system as out
lined in Group 0, Lubrication and Maintenance. For
emission controls see Group 25, Emission Controls
for service procedures.
(17) Inspect and adjust accessory belt drives refer-
ring to Group 7, Cooling System, Accessory Drive
Belts for proper adjustments.
(18) Road test vehicle as a final test.
CYLINDER COMBUSTION PRESSURE LEAKAGE
TEST
The combustion pressure leakage test provides an
accurate means for determining engine condition.
Combustion pressure leakage testing will detect:
²Exhaust and intake valve leaks (improper seat-
ing).
²Leaks between adjacent cylinders or into water
jacket.
²Any causes for combustion/compression pressure
loss.
WARNING: DO NOT REMOVE THE RADIATOR CAP
WITH THE SYSTEM HOT AND UNDER PRESSURE
BECAUSE SERIOUS BURNS FROM COOLANT CAN
OCCUR.
Check the coolant level and fill as required. DO
NOT install the radiator cap.
Start and operate the engine until it attains nor-
mal operating temperature, then turn the engine
OFF.
Clean spark plug recesses with compressed air.
Remove the spark plugs.
Remove the oil filler cap.
Remove the air cleaner.
Calibrate the tester according to the manufactur-
er's instructions. The shop air source for testing
should maintain 483 kPa (70 psi) minimum, 1 379
kPa (200 psi) maximum and 552 kPa (80 psi) recom-
mended.Perform the test procedures on each cylinder
according to the tester manufacturer's instructions.
While testing, listen for pressurized air escaping
through the throttle body, tailpipe and oil filler cap
opening. Check for bubbles in the radiator coolant.
All gauge pressure indications should be equal,
with no more than 25% leakage.
FOR EXAMPLE:At 552 kPa (80 psi) input pres-
sure, a minimum of 414 kPa (60 psi) should be main-
tained in the cylinder.
LASH ADJUSTER (TAPPET) NOISE DIAGNOSIS
A tappet-like noise may be produced from several
items. Check the following items.
(1) Engine oil level too high or too low. This may
cause aerated oil to enter the adjusters and cause
them to be spongy.
(2) Insufficient running time after rebuilding cylin-
der head. Low speed running up to 1 hour may be
required.
(3) During this time, turn engine off and let set for
a few minutes before restarting. Repeat this several
times after engine has reached normal operating
temperature.
(4) Low oil pressure.
(5) The oil restrictor pressed into the vertical oil
passage to the cylinder head is plugged with debris.
(6) Air ingested into oil due to broken or cracked
oil pump pick up.
(7) Worn valve guides.
(8) Rocker arm ears contacting valve spring
retainer.
(9) Rocker arm loose, adjuster stuck or at maxi-
mum extension and still leaves lash in the system.
(10) Faulty lash adjuster.
a. Check lash adjusters for sponginess while
installed in cylinder head. Depress part of rocker
arm over adjuster. Normal adjusters should feel very
firm. Spongy adjusters can be bottomed out easily.
b. Remove suspected lash adjusters, and disassem-
bleDo not reuse retainer caps. Do not inter-
change parts and make sure that care and
cleanliness is exercised in the handling of parts.
c. Clean out dirt and varnish with solvent.
d. Reassemble with engine oil.
e. Check for sponginess.
f. If still spongy, replace with new adjuster.
INSPECTION (ENGINE OIL LEAKS IN GENERAL)
Begin with a through visual inspection of the
engine, particularly at the area of the suspected leak.
If an oil leak source is not readily identifiable, the
following steps should be followed:
(1) Do not clean or degrease the engine at this
time because some solvents may cause rubber to
swell, temporarily stopping the leak.
9 - 8 ENGINENS
DIAGNOSIS AND TESTING (Continued)
Page 1231 of 1938
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect the battery.
(2) Remove the air cleaner assembly and inlet
hose.
(3) Remove both hoses at intercooler and engine.
(4) Disconnect EGR vacuum hose.
(5) Disconnect brake booster vacuum hose.
(6) Disconnect oil pressure switch connector (Fig.
19).
(7) Disconnect Wiring harness bracket at transaxle
shift tower.
(8) Disconnect transaxle wiring at speed sensor,
crank sensor, and backup light switch.
(9) Remove both transmission shift cables at trans-
mission.
(10) Remove negative battery cable at cylinder
block (Fig. 19).
(11) Remove oil separator.
(12) Remove connectors at coolant temperature
sensor and A/C compressor.
(13) Disconnect fuel injection pump wiring connec-
tors (Fig. 19).
(14) Disconnect glow plug connectors.
(15) Disconnect electrical connector at number 1
fuel injector.
(16) Raise vehicle on hoist.
(17) Remove right side splash shield (Fig. 20).
WARNING: THE COOLANT IN A RECENTLY OPER-
ATED ENGINE IS HOT AND PRESSURIZED. USE
CARE TO PREVENT SCALDING BY HOT COOLANT.CAREFULLY RELEASE THE PRESSURE BEFORE
REMOVING THE RADIATOR DRAIN COCK AND CAP.
(18) Drain the cooling system (refer to Group 7,
Cooling).
(19) Lower vehicle.
(20) Remove Coolant pressure bottle and discon-
nect low coolant level sensor.
(21) Disconnect both heater hoses.
(22) Remove the lower radiator hose.
(23) Remove the upper radiator hose.
(24) Remove fuel line at injector pump and cap.
(25) Remove power steering reservoir and reposi-
tion.
(26) Remove upper radiator crossmember.
(27) Disconnect cooling fan module connector.
Fig. 18 Shift Cables at Rear MountFig. 19 Component Locations
Fig. 20 Right Side Splash Shield
NS/GSENGINE 9 - 53
REMOVAL AND INSTALLATION (Continued)