CHRYSLER VOYAGER 2001 Service Manual

Symptom:
ORC, NOT CONFIGURED FOR SAB - ACTIVE
When Monitored and Set Condition:
ORC, NOT CONFIGURED FOR SAB - ACTIVE
When Monitored: With ignition on, the ORC monitors the PCI Bus for a message
containing an9A9in the 4 th position of the VIN. This character identifies the type of safety
equipment and should match the VIN. The PCM transmits the VIN every 13.76 seconds.
Set Condition: The code will set, if the ORC detects a Side Impact Airbag Module active
on the PCI Bus and the 4 th character of the VIN message is not an9A9.
POSSIBLE CAUSES
PCM, PCI COMMUNICATION FAILURE
CHECK PCM VIN
ORC, ORC NOT CONFIGURED FOR SIDE AIRBAGS
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Connect the DRB to the data link connector and select PASSIVE RESTRAINTS,
AIRBAG, SYSTEM TEST
With the DRBIIIt, read the PCM Active on the Bus
Does the DRB show PCM Active on the Bus:?All
Ye s®Go To 2
No®Refer to category COMMUNICATION and select the related
symptom.
Perform AIRBAG VERIFICATION TEST - VER 1.
2 With the DRB read the Vehicle Identification Number in the Powertrain Control
Module.
Compare the VIN displayed on the DRB screen and the Vehicle VIN plate.
Does the VIN plate and the PCM VIN match?All
Ye s®Go To 3
No®Replace the Powertrain Control Module and program with the
correct vehicle identification number.
Perform AIRBAG VERIFICATION TEST - VER 1.
132
AIRBAG

TEST ACTION APPLICABILITY
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Airbag Control Module in accordance with Service
Instructions. WARNING: make sure the battery is disconnected
and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
133
AIRBAG
ORC, NOT CONFIGURED FOR SAB - ACTIVE ÐContinued

Symptom:
ORC, NOT CONFIGURED FOR SAB - STORED
When Monitored and Set Condition:
ORC, NOT CONFIGURED FOR SAB - STORED
When Monitored: With ignition on, the ORC monitors the PCI Bus for a message
containing an9A9in the 4 th position of the VIN. This character identifies the type of safety
equipment and should match the VIN. The PCM transmits the VIN every 13.76 seconds
Set Condition: The code will set, if the ORC detects a Side Impact Airbag Module active
on the PCI Bus and the 4 th character of the VIN message is not an9A9.
POSSIBLE CAUSES
INTERMITTENT PCI BUS TEST
TEST ACTION APPLICABILITY
1Note: Ensure the battery is fully charged.
Active codes must be resolved before diagnosing stored codes.
Turn ignition on.
Read both active and stored codes, and record them.
With the DRB III monitor stored codes as you work through the system.
NOTE: Check for partially seated connectors and spread terminals - Clean
/ repair as necessary.
Wiggle the wiring harness of each module on the PCI Bus.
While monitoring the DRB road test the vehicle.
Is a connector, wiring or loss of communication problem?All
Ye s®Repair the PCI Bus wiring, connectors or terminals as necessary.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Test Complete.
134
AIRBAG

Symptom:
ORC, PASSENGER SBS OPEN - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBS OPEN - ACTIVE
When Monitored: The ORC monitors the Seat Belt Switch circuit for an open condition.
Set Condition: The code will set if the ORC does not detect the correct circuit voltage.
POSSIBLE CAUSES
PASSENGER SBS OPEN
PASSENGER SEAT BELT SWITCH CIRCUITS OPEN
ORC, PASSENGER SEAT BELT SWITCH CIRCUIT OPEN
TEST ACTION APPLICABILITY
1NOTE: Ensure that the battery is fully charged.
Disconnect the Passenger Seat Belt Switch.
NOTE: Check connectors - Clean and repair as necessary.
Turn the ignition on.
Measure the voltage between Passenger Seat Belt Switch Line 1 and Line 2 circuits
and ground.
Is there voltage present on both circuits?All
Ye s®Replace the Passenger Seat Belt Tensioner.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 2
2NOTE: Ensure that the battery is fully charged.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger Seat Belt Switch connector.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Measure the resistance of the Driver SBS Line 1 and line 2 circuits between the
Passenger SBS harness connector and ORC connector.
Is the resistance of both circuits below 5.0 ohms?All
Ye s®Go To 3
No®Repair the open Passenger Seat Belt Switch Line 1 or Line 2.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
135
AIRBAG

TEST ACTION APPLICABILITY
3WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
136
AIRBAG
ORC, PASSENGER SBS OPEN - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBS SHORT TO BATTERY - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBS SHORT TO BATTERY - ACTIVE
When Monitored: The ORC monitors the Seat Belt Switch circuit for an short to battery.
Set Condition: The code will set if the ORC detects high circuit voltage.
POSSIBLE CAUSES
PASSENGER SBS SHORT TO BATTERY
PASSENGER SEAT BELT SWITCH CIRCUITS SHORTED TO BATTERY
ORC, PASSENGER SEAT BELT SWITCH SHORT TO BATTERY
TEST ACTION APPLICABILITY
1NOTE: Ensure that the battery is fully charged.
Disconnect the Passenger Seat Belt Switch.
NOTE: Check connectors - Clean and repair as necessary.
Turn the ignition on.
With the DRBIIIt, read the active Airbag DTCs.
Does the DRB show PASSENGER SBS CIRCUIT OPEN?All
Ye s®Replace the Passenger Seat Belt Tensioner.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 2
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
2NOTE: Ensure that the battery is fully charged.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger Seat Belt Switch connector.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
WARNING: TURN THE IGNITION OFF, THEN RECONNECT THE BATTERY.
Turn the ignition on.
Measure the voltage on the Passenger SBS Line 1 and line 2 circuits at the Passenger
SBS connector.
Is the voltage above 4.0 volts on either circuit?All
Ye s®Repair the Passenger Seat Belt Switch line 1 or line 2 shorted to
battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
137
AIRBAG

TEST ACTION APPLICABILITY
3WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
138
AIRBAG
ORC, PASSENGER SBS SHORT TO BATTERY - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBS SHORT TO GROUND - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBS SHORT TO GROUND - ACTIVE
When Monitored: The ORC monitors the Seat Belt Switch circuit for a shorted together
or shorted to ground condition.
Set Condition: The code will set if the ORC detects low circuit voltage.
POSSIBLE CAUSES
PASSENGER SEAT BELT SWITCH SHORT TOGETHER OR TO GROUND
PASSENGER SEAT BELT SWITCH CIRCUITS SHORTED TOGETHER
PASSENGER SEAT BELT SWITCH CIRCUITS SHORTED TO GROUND
ORC, PASSENGER SEAT BELT SWITCH SHORT TO GROUND
TEST ACTION APPLICABILITY
1NOTE: Ensure that the battery is fully charged.
Disconnect the Passenger Seat Belt Switch connector.
NOTE: Check connectors - Clean and repair as necessary.
Turn Ignition On.
With the DRBIIIt, read the active Airbag DTCs.
Does the DRB show PASSENGER SBS CIRCUIT OPEN?All
Ye s®Replace the Passenger Seat Belt Switch.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 2
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
2NOTE: Ensure that the battery is fully charged.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger Seat Belt Switch connector.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Measure the resistance between the Driver SBS Line 1 and line 2 circuit at the
Passenger SBS connector.
Is the resistance below 5.0 ohms?All
Ye s®Go To 3
No®Repair the Passenger Seat Belt Switch Line 1 and Line 2 shorted
together.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
139
AIRBAG

TEST ACTION APPLICABILITY
3NOTE: Ensure that the battery is fully charged.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger Seat Belt Switch connector.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Measure the resistance of the Driver SBS Line 1 and line 2 circuit between the
Passenger SBS connector and ground.
Is the resistance below 5.0 ohms on either circuit?All
Ye s®Repair the Passenger Seat Belt Switch line 1 or line 2 shorted to
ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
4WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
140
AIRBAG
ORC, PASSENGER SBS SHORT TO GROUND - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBT CIRCUIT OPEN - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT CIRCUIT OPEN - ACTIVE
When Monitored: When the ignition is On, the ORC monitors the resistance of the
Passenger Seat Belt Tensioner circuits.
Set Condition: The ORC has detected an open circuit or high resistance or open circuit in
the Passenger Seat Belt Tensioner circuits.
POSSIBLE CAUSES
PASSENGER SBT CIRCUITS OPEN
PASSENGER SBT LINE 1 CIRCUIT OPEN
PASSENGER SBT LINE 2 CIRCUIT OPEN
ORC, PASSENGER SBT CIRCUITS OPEN
TEST ACTION APPLICABILITY
1NOTE: Ensure the battery is fully charged.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRBIIItdisplay PASSENGER SBT CIRCUIT OPEN?All
Ye s®Go To 2
No®Replace the Passenger Seat Belt Tensioner in accordance with the
Service Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
141
AIRBAG