CHRYSLER VOYAGER 2001 Service Manual

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller Connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS load tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Right Seat Belt Tensioner Line 1 circuit between the
SRS Load Tool ORC Adaptor connector and the Passenger SBT connector.
Is the resistance below 1.0 ohms ?All
Ye s®Go To 3
No®Repair open or high resistance in Passenger Seat Belt Tensioner
Line 1 circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger SBT Line 2 circuit between the SRS Load
Tool ORC Adaptor and the Passenger SBT connector.
Is the resistance below 1.0 ohms?All
Ye s®Go To 4
No®Repair open or high resistance in Passenger Seat Belt Tensioner
Line 2 circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
142
AIRBAG
ORC, PASSENGER SBT CIRCUIT OPEN - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBT CIRCUIT SHORT - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT CIRCUIT SHORT - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the resistance of the
Passenger Seat Belt Tensioner circuits.
Set Condition: The ORC has detected low resistance in the Passenger Seat Belt Tensioner
circuits.
POSSIBLE CAUSES
PASSENGER SBT CIRCUITS SHORT
PASSENGER SBT LINE 1 SHORT TO LINE 2
ORC, PASSENGER SBT CIRCUITS SHORT
TEST ACTION APPLICABILITY
1NOTE: Ensure the battery is fully charged.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Right Seat Belt Tensioner connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRB show PASSENGER SEAT BELT TENSIONER CIRCUIT SHORT?All
Ye s®Go To 2
No®Replace the Passenger Seat Belt Tensioner in accordance with the
Service Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
143
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance between the Passenger SBT Line 1 and line 2 circuit at the
Passenger SBT connector.
Is the resistance below 5.0 Ohms?All
Ye s®Repair the Passenger SBT Line 1 circuit for a short to the
Passenger SBT Line 2 circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
144
AIRBAG
ORC, PASSENGER SBT CIRCUIT SHORT - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the voltage of the Passenger
Seat Belt Tensioner circuits.
Set Condition: The ORC has detected high voltage on the Passenger Seat Belt Tensioner
circuits.
POSSIBLE CAUSES
PASSENGER SBT CIRCUITS SHORT TO BATTERY
PASSENGER SBT LINE 1 SHORT TO BATTERY
PASSENGER SBT LINE 2 SHORT TO BATTERY
ORC, PASSENGER SBT CIRCUITS SHORT TO BATTERY
TEST ACTION APPLICABILITY
1WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRBIIItdisplay PASSENGER SBT SHORT TO BATTERY?All
Ye s®Go To 2
No®Replace the Passenger Seat Belt Tensioner, SBT, in accordance
with the Service Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
145
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller Connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS load tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
Measure the voltage of the Passenger SBT Line 1 circuit between the Passenger SBT
connector and ground.
Is the voltage above 0.5 volts?All
Ye s®Repair the Passenger Seat Belt Tensioner Line 1 Short To
Battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
Disconnect the Occupant Restraint Controller connector.
NOTE: Check connectors - Clean and repair as necessary.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
Measure the voltage between Passenger SBT Line 2 circuit between the Passenger
SBT connector and ground.
Is the voltage above 0.5 volts?All
Ye s®Repair the Passenger Seat Belt Tensioner Line 2 circuit for a
short to battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
146
AIRBAG
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE
When Monitored: When the ignition is on, the ORC monitors the resistance of the
Passenger Seat Belt Tensioner circuits for low resistance.
Set Condition: The ORC has detected a short to ground in the Passenger Seat Belt
Tensioner circuits.
POSSIBLE CAUSES
PAS SBT CIRCUITS SHORT TO GROUND
PASSENGER SBT LINE 1 SHORT TO GROUND
PAS SBT LINE 2 SHORT TO GROUND
ORC, PASSENGER SBT CIRCUITS SHORTED TO GROUND
TEST ACTION APPLICABILITY
1WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT connector.
NOTE: Check connectors - Clean and repair as necessary. .
Connect the SRS Load Tool 8443 Passenger cable and jumper to the Passenger SBT
connector.
WARNING: TURN IGNITION ON, THEN RECONNECT THE BATTERY.
With the DRBIIIt, read the active DTC's.
Does the DRBIIItdisplay PASSENGER SBT SHORT TO GROUND?All
Ye s®Go To 2
No®Replace the Passenger SBT in accordance with the Service
Information.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
147
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller Connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger SBT Line 1 circuit between the Passenger
SBT connector and ground.
Is the resistance below 5.0 Ohms?All
Ye s®Repair the Passenger SBT Line 1 shorted to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
Disconnect the Passenger SBT.
Disconnect the Occupant Restraint Controller connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger SBT Line 2 circuit between the Passenger
SBT connector and ground.
Is the resistance below 5.0 Ohms?All
Ye s®Repair the Passenger SBT Line 2 circuit for a short to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
4WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE OCCUPANT RESTRAINT CONTROLLER IS DROPPED
AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Occupant Restraint Controller (ORC) in accordance
with the Service information. WARNING: Make sure the battery
is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
148
AIRBAG
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE ÐContinued

Symptom:
ORC, PASSENGER SQUIB 1 CIRCUIT OPEN - ACTIVE
When Monitored and Set Condition:
ORC, PASSENGER SQUIB 1 CIRCUIT OPEN - ACTIVE
When Monitored: When the ignition is On, the ORC monitors the resistance of the
Passenger Squib 1 circuits.
Set Condition: The ORC has detected an open circuit or high resistance on the Passenger
Squib 1 circuits.
POSSIBLE CAUSES
PASSENGER AIRBAG CIRCUIT OPEN
PASSENGER SQUIB 1 LINE 1 CIRCUIT OPEN
PASSENGER SQUIB 1 LINE 2 CIRCUIT OPEN
ORC, PASSENGER SQUIB 1 CIRCUIT OPEN
TEST ACTION APPLICABILITY
1NOTE: Ensure that the battery is fully charged.
WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG FACE
DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL INTO THE AIR
IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN SERIOUS OR
FATAL INJURY.
Disconnect the Passenger Airbag.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable to the Passenger Airbag connector.
Turn Ignition On, then reconnect the Battery.
With the DRBIIIt, read the active Airbag DTCs.
Does the DRB show PASSENGER SQUIB 1 CIRCUIT OPEN?All
Ye s®Go To 2
No®Replace Passenger Airbag.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
149
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG FACE
DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL INTO THE AIR
IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN SERIOUS OR
FATAL INJURY.
Disconnect the Passenger Airbag.
Disconnect the Occupant Restraint Controller connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger Squib 1 Line 1 circuit between the ORC
Adaptor and the Passenger Airbag connector.
Is the resistance below 1.0 ohms ?All
Ye s®Go To 3
No®Repair open or high resistance in Passenger Squib 1 Line 1
circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG FACE
DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL INTO THE AIR
IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN SERIOUS OR
FATAL INJURY.
Disconnect the Passenger Airbag.
Disconnect the Occupant Restraint Controller connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 ORC adaptor to the Occupant Restraint Controller
connector.
Measure the resistance of the Passenger Squib 1 Line 2 circuit between the ORC
Adaptor and the Passenger Airbag connector.
Is the resistance below 1.0 ohms?All
Ye s®Go To 4
No®Repair open or high resistance in Passenger Squib 1 Line 2
circuit.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
150
AIRBAG
ORC, PASSENGER SQUIB 1 CIRCUIT OPEN - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
4WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE AIRBAG CONTROL MODULE IS DROPPED AT ANY
TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Airbag Control Module in accordance with Service
Instructions. WARNING: make sure the battery is disconnected
and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
151
AIRBAG
ORC, PASSENGER SQUIB 1 CIRCUIT OPEN - ACTIVE ÐContinued