engine CHRYSLER VOYAGER 2001 Service Manual

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Battery Temperature Sensor harness connector.
Connect a jumper wire between the Battery Temperature Sensor harness connector
cavities.
Turn the ignition on.
With the DRB, read the Battery Temperature Sensor voltage.
Is the voltage below 1.0 volt?All
Ye s®Replace the Battery Temperature Sensor in accordance with the
Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
No®Go To 4
4 Turn the ignition off.
Disconnect the Battery Temperature Sensor harness connector.
Connect a jumper wire between ground and the Battery Temperature Sensor Signal
circuit.
Turn the ignition on.
With the DRB, read the Battery Temperature Sensor voltage.
Is the voltage below 1.0 volt?All
Ye s®Repair the Sensor Ground circuit for an open.
Perform ROAD TEST VERIFICATION - VER-2.
No®Go To 5
5 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Battery Temperature Sensor harness connector.
Measure the resistance of the Battery Temperature Sensor Signal circuit.
Is the resistance below 5.0 ohms?All
Ye s®Replace and program the Engine Control Module in accordance
with the Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
No®Repair the Battery Temperature Sensor Signal circuit for an
open.
Perform ROAD TEST VERIFICATION - VER-2.
105
DRIVEABILITY - DIESEL
P0514-BATTERY TEMP SENSOR CIRCUIT SIGNAL VOLTAGE TOO HIGH
Ð
Continued

TEST ACTION APPLICABILITY
6WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DTC When Monitored and Set Conditions. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary.
Perform ROAD TEST VERIFICATION - VER-2.
No®Test Complete.
106
DRIVEABILITY - DIESEL
P0514-BATTERY TEMP SENSOR CIRCUIT SIGNAL VOLTAGE TOO HIGH
Ð
Continued

Symptom:
P0520- OIL PRESS SENSOR CIRCUIT MALF PLAUSIBILITY
When Monitored and Set Condition:
P0520- OIL PRESS SENSOR CIRCUIT MALF PLAUSIBILITY
When Monitored: At engine start-up.
Set Condition: The oil pressure signal is below the lower limit for four seconds after
engine start-up.
POSSIBLE CAUSES
5-VOLT SUPPLY CIRCUIT OPEN
ECM - OIL PRESSURE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE
ECM - OIL PRESSURE SENSOR SIGNAL SHORT TO GROUND
INCORRECT OIL PRESSURE
OIL PRESSURE SENSOR FAILURE
OIL PRESSURE SENSOR SIGNAL CIRCUIT OPEN
OIL PRESSURE SENSOR SIGNAL CIRCUIT SHORTED TO GROUND
OIL PRESSURE SENSOR SIGNAL CIRCUIT SHORTED TO SENSOR GROUND
OIL PRESSURE SENSOR SIGNAL CIRCUIT SHORTED TO VOLTAGE
SENSOR GROUND CIRCUIT OPEN
INTERMITTENT CONDITION
TEST ACTION APPLICABILITY
1NOTE: If DTC P0641 or P0651 is present with this DTC, diagnose these
DTC's before diagnosing this DTC.
Turn the ignition on.
With the DRB III, erase ECM DTCs.
Cycle the ignition key on and off several times, leaving the key on for at least 10
seconds at a time.
Test drive the vehicle.
With the DRB III, read ECM DTCs.
Did this DTC reset?All
Ye s®Go To 2
No®Go To 10
2 Refer to the Service Information and perform the Oil Pressure Test.
Is the oil pressure within specification?All
Ye s®Go To 3
No®Repair as necessary.
Perform ROAD TEST VERIFICATION - VER-2.
107
DRIVEABILITY - DIESEL

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Oil Pressure Sensor harness connector.
Turn the ignition on.
Measure the voltage of the Oil Pressure Sensor Signal circuit.
Select the appropriate voltage reading.All
Voltage is above 5.5 volts.
Go To 4
Voltage is between 4.7 and 5.4 volts.
Go To 5
Voltage is below 4.7 volts.
Go To 7
4 Turn the ignition off.
Disconnect the ECM harness connectors.
Remove the ECM/PCM Relay from the PDC.
Connect a jumper wire between cavity 30 and cavity 87 of the ECM/PCM Relay
connector.
Disconnect the Oil Pressure Sensor harness connector.
Turn the ignition on.
Measure the voltage of the Oil Pressure Sensor Signal circuit.
Is the voltage below 1.0 volt?All
Ye s®Replace and program the Engine Control Module in accordance
with the Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
No®Repair the Oil Pressure Sensor Signal circuit for a short to
voltage.
Perform ROAD TEST VERIFICATION - VER-2.
5 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Oil Pressure Sensor harness connector.
Measure the resistance of the 5_Volt Supply circuit between the ECM harness
connector and the Oil Pressure Sensor harness connector.
Is the resistance below 10.0 ohms?All
Ye s®Go To 6
No®Repair the 5-Volt Supply circuit for an open.
Perform ROAD TEST VERIFICATION - VER-2.
6 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Oil Pressure Sensor harness connector.
Measure the resistance of the Sensor Ground circuit.
Is the resistance below 5.0 ohms?All
Ye s®Replace the Oil Pressure Sensor.
Perform ROAD TEST VERIFICATION - VER-2.
No®Repair the Sensor Ground circuit for an open.
Perform ROAD TEST VERIFICATION - VER-2.
108
DRIVEABILITY - DIESEL
P0520- OIL PRESS SENSOR CIRCUIT MALF PLAUSIBILITY ÐContinued

TEST ACTION APPLICABILITY
7 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Oil Pressure Sensor harness connector.
Measure the resistance of the Oil Pressure Sensor Signal circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 8
No®Repair the Oil Pressure Sensor Signal circuit for an open.
Perform ROAD TEST VERIFICATION - VER-2.
8 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Oil Pressure Sensor harness connector.
Measure the resistance between ground and the Oil Pressure Sensor Signal circuit.
Is the resistance above 1000 ohms?All
Ye s®Go To 9
No®Repair the Oil Pressure Sensor Signal circuit for a short to
ground.
Perform ROAD TEST VERIFICATION - VER-2.
9 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Oil Pressure Sensor harness connector.
Measure the resistance between Sensor Ground and the Oil Pressure Sensor Signal
circuit.
Is the resistance above 1000 ohms?All
Ye s®Replace and program the Engine Control Module in accordance
with the Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
No®Repair the Oil Pressure Sensor Signal circuit for a short to the
Sensor Ground circuit.
Perform ROAD TEST VERIFICATION - VER-2.
10WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running and at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DTC When Monitored and Set Conditions. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary.
Perform ROAD TEST VERIFICATION - VER-2.
No®Test Complete.
109
DRIVEABILITY - DIESEL
P0520- OIL PRESS SENSOR CIRCUIT MALF PLAUSIBILITY ÐContinued

Symptom:
P0520-OIL PRESS SENSOR CKT MALF SUPPLY VOLTAGE TOO
HIGH OR LOW
When Monitored and Set Condition:
P0520-OIL PRESS SENSOR CKT MALF SUPPLY VOLTAGE TOO HIGH OR LOW
When Monitored: With the ignition on.
Set Condition: The Sensor Reference Voltage9A9voltage to the Oil Pressure Sensor is
below 4.8 volts or above 5.2 volts for at least 100 ms.
POSSIBLE CAUSES
INTERMITTENT CONDITION
5-VOLT SUPPLY CIRCUIT SHORTED TO GROUND
5-VOLT SUPPLY CIRCUIT SHORTED TO SENSOR GROUND
5-VOLT SUPPLY CIRCUIT SHORTED TO VOLTAGE
ENGINE CONTROL MODULE
TEST ACTION APPLICABILITY
1NOTE: If DTC P0641 or P0651 is present with this DTC, diagnose DTCs
P0641 and P0651 before diagnosing this DTC.
Turn the ignition on.
With the DRB, erase ECM DTCs.
Turn the ignition off, wait 30 seconds, then start and idle the engine.
With the DRB, read ECM DTCs.
Did this DTC reset?All
Ye s®Go To 2
No®Go To 5
2 Turn the ignition off.
Disconnect the ECM harness connectors.
Remove the ECM/PCM Relay from the PDC.
Connect a jumper wire between cavity 30 and cavity 87 of the ECM/PCM Relay
connector.
Disconnect the Oil Pressure Sensor harness connector.
Turn the ignition on.
Measure the voltage between ground and the 5-volt Supply circuit at the Oil Pressure
Sensor harness connector.
Is the voltage above 1.0 volt?All
Ye s®Repair the 5-volt Supply circuit for a short to voltage.
Perform ROAD TEST VERIFICATION - VER-2.
No®Go To 3
11 0
DRIVEABILITY - DIESEL

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Oil Pressure Sensor harness connector.
Measure the resistance between ground and the 5-volt Supply circuit at the Oil
Pressure Sensor harness connector.
Is the resistance above 1000 ohms?All
Ye s®Go To 4
No®Repair the 5-volt Supply circuit for a short to ground.
Perform ROAD TEST VERIFICATION - VER-2.
4 Turn the ignition off.
Disconnect the ECM harness connectors.
Disconnect the Oil Pressure Sensor harness connector.
Measure the resistance between Sensor Ground and the 5-volt Supply circuit at the
Oil Pressure Sensor harness connector.
Is the resistance above 1000 ohms?All
Ye s®Replace and program the Engine Control Module in accordance
with the Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
No®Repair the 5-volt Supply circuit for a short to Sensor Ground.
Perform ROAD TEST VERIFICATION - VER-2.
5WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DTC When Monitored and Set Conditions. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary.
Perform ROAD TEST VERIFICATION - VER-2.
No®Test Complete.
111
DRIVEABILITY - DIESEL
P0520-OIL PRESS SENSOR CKT MALF SUPPLY VOLTAGE TOO HIGH OR
LOW Ð
Continued

POSSIBLE CAUSES
A/C PRESSURE SENSOR SIGNAL CIRCUIT SHORTED TO SENSOR GROUND CIRCUIT
ECM - 5-VOLT SUPPLY CIRCUIT
ECM - A/C PRESSURE SENSOR SIGNAL
ECM - SIGNAL VOLTAGE HIGH
TEST ACTION APPLICABILITY
1NOTE: If DTC P0641 or P0651 is present with this DTC, diagnose DTCs
P0641 and P0651 before diagnosing this DTC.
NOTE: Ensure the A/C refrigerant System is properly charged per the
Service Information.
Start the engine.
With the DRBIIIt, read the A/C Pressure Sensor voltage.
Select the choice that best reflects the DRBIIItreading.All
Above 4.6 volts
Go To 2
Between 0.7 and 4.6 volts
Go To 9
Below 0.7 volt
Go To 10
2 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Disconnect the ECM harness connector.
Measure the resistance between the A/C Pressure Sensor Signal circuit and the 5-volt
Supply circuit in the A/C Pressure Sensor harness connector.
Is the resistance above 100k ohms?All
Ye s®Go To 3
No®Repair the A/C Pressure Sensor Signal circuit for a short to the
5-volt Supply circuit.
Perform ROAD TEST VERIFICATION - VER-2.
3 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Disconnect the ECM harness connectors.
Remove the ECM/PCM Relay from the PDC.
Connect a jumper wire between cavity 30 and cavity 87 of the ECM/PCM Relay
connector.
Turn the ignition on.
Measure the voltage of the Sensor Ground circuit at the A/C Pressure Sensor and
ECM harness connectors.
Is the voltage above 1.0 volt at either connector?All
Ye s®Repair the A/C Pressure Sensor Ground circuit for a short to
voltage.
Perform ROAD TEST VERIFICATION - VER-2.
No®Go To 4
NOTE: If the Sensor Ground circuit had a short to voltage on it, the ECM
may have been damaged. Retest the A/C Pressure Sensor circuit.
11 3
DRIVEABILITY - DIESEL
P0530-A/C PRESSURE SENSOR CIRCUIT PLAUSIBILITY ÐContinued

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Turn the ignition on.
Measure the voltage of the A/C Pressure Sensor Signal circuit in the A/C Pressure
Sensor harness connector.
Is the voltage above 5.5 volts?All
Ye s®Repair the A/C Pressure Sensor Signal circuit for a short to
voltage.
Perform ROAD TEST VERIFICATION - VER-2.
No®Go To 5
5 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Connect a jumper wire between the A/C Pressure Sensor Signal circuit and the
Sensor Ground circuit.
With the DRBIIIt, monitor the A/C Pressure Sensor voltage.
Turn the ignition on.
Is the voltage below 1.0 volt?All
Ye s®Replace the A/C Pressure Sensor.
Perform ROAD TEST VERIFICATION - VER-2.
No®Go To 6
6 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Disconnect the ECM harness connector.
Measure the resistance of the A/C Pressure Sensor Signal circuit.
Is the resistance below 10.0 ohms?All
Ye s®Go To 7
No®Repair the A/C Pressure Sensor Signal circuit for an open.
Perform ROAD TEST VERIFICATION - VER-2.
7 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Measure the resistance between ground and the Sensor Ground circuit.
Is the resistance below 30 ohms?All
Ye s®Go To 8
No®Repair the Sensor Ground circuit for an open.
Perform ROAD TEST VERIFICATION - VER-2.
8 If there are no possible causes remaining, view repair. All
Repair
Replace and program the Engine Control Module in accordance
with the Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
11 4
DRIVEABILITY - DIESEL
P0530-A/C PRESSURE SENSOR CIRCUIT PLAUSIBILITY ÐContinued

TEST ACTION APPLICABILITY
9WARNING: WHEN THE ENGINE IS OPERATING, DO NOT STAND IN A
DIRECT LINE WITH THE FAN. DO NOT PUT YOUR HANDS NEAR THE
PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
NOTE: The conditions that set the DTC are not present at this time. The
following list may help in identifying the intermittent condition.
With the engine running and at normal operating temperature, monitor the DRB
parameters related to the DTC while wiggling the wiring harness. Look for param-
eter values to change and/or a DTC to set.
Review the DTC When Monitored and Set Conditions. If possible, try to duplicate the
conditions under which the DTC was set.
Refer to any Technical Service Bulletins (TSB) that may apply.
Visually inspect the related wiring harness. Look for any chafed, pierced, pinched, or
partially broken wires.
Visually inspect the related wiring harness connectors. Look for broken, bent, pushed
out, or corroded terminals.
Were any of the above conditions present?All
Ye s®Repair as necessary.
Perform ROAD TEST VERIFICATION - VER-2.
No®Test Complete.
10 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Turn the ignition on.
Measure the voltage of the Sensor Reference Voltage9B9circuit in the A/C Pressure
Sensor harness connector.
Is the voltage between 4.5 and 5.5 volts?All
Ye s®Go To 11
No®Go To 15
11 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
With the DRBIIIt, monitor the A/C Pressure Sensor voltage.
Turn the ignition on.
Is the voltage above 0.7 volt?All
Ye s®Replace the A/C Pressure Sensor.
Perform ROAD TEST VERIFICATION - VER-2.
No®Go To 12
12 Turn the ignition off.
Disconnect the A/C Pressure Sensor harness connector.
Disconnect the ECM harness connectors.
Measure the resistance between ground and the A/C Pressure Sensor Signal circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 13
No®Repair the A/C Pressure Sensor Signal circuit for a short to
ground.
Perform ROAD TEST VERIFICATION - VER-2.
11 5
DRIVEABILITY - DIESEL
P0530-A/C PRESSURE SENSOR CIRCUIT PLAUSIBILITY ÐContinued