CHRYSLER VOYAGER 2001 Service Manual

Symptom:
RIGHT OUTPUT SHORT
When Monitored and Set Condition:
RIGHT OUTPUT SHORT
When Monitored: Ignition in RUN and IOD fuse installed.
Set Condition: The radio has sensed a short on the right output for more than 10 seconds.
POSSIBLE CAUSES
DETERMINE FAULT
RIGHT I/P SPEAKER
RIGHT FRONT DOOR SPEAKER
RIGHT REAR PILLAR SPEAKER
RIGHT REAR SPEAKER
(+) CIRCUIT SHORTED TO GROUND
(-) CIRCUIT SHORTED TO GROUND
SPEAKER (+) & (-) CIRCUITS SHORTED TOGETHER
SPEAKER SECTION OF RADIO
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Turn the Radio on.
With the DRBIIIt, erase the audio DTC's.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read the audio DTC's.
Does the DRBIIItdisplay RIGHT OUTPUT SHORT?All
Ye s®Go To 2
No®Refer to the wiring diagrams located in the service information to
help isolate a possible intermittent short.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Right I/P Speaker harness connector.
Turn the ignition on.
Turn the radio on.
With the DRBIIIt, erase the audio DTCs.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay RIGHT OUTPUT SHORT?All
Ye s®Go To 3
No®Replace the Right I/P Speaker.
Perform BODY VERIFICATION TEST - VER 1.
222
AUDIO

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Right Front Door Speaker harness connector.
Turn the ignition on.
Turn the radio on.
With the DRBIIIt, erase the audio DTCs.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay RIGHT OUTPUT SHORT?All
Ye s®Go To 4
No®Replace the Right Front Door Speaker. Note: On the premium
system, check the I/P speaker circuits between the RF door
speaker and the Right I/P speaker for a short to ground or shorted
together condition before replacing speaker.
Perform BODY VERIFICATION TEST - VER 1.
4NOTE: If vehicle is not equipped with this speaker, answer Yes to the
question.
Turn the ignition off.
Disconnect the Right Rear Pillar Speaker harness connector.
Turn the ignition on.
Turn the radio on.
With the DRBIIIt, erase the audio DTCs.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay RIGHT OUTPUT SHORT?All
Ye s®Go To 5
No®Replace the Right Rear Pillar Speaker.
Perform BODY VERIFICATION TEST - VER 1.
5 Turn the ignition off.
Disconnect the Right Rear Speaker harness connector.
Turn the ignition on.
Turn the radio on.
With the DRBIIIt, erase the audio DTCs.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay RIGHT OUTPUT SHORT?All
Ye s®Go To 6
No®Replace the Right Rear Speaker. Note: On the premium system,
check the pillar speaker circuits between the RR speaker and the
right rear pillar speaker for a short to ground or shorted together
condition before replacing speaker.
Perform BODY VERIFICATION TEST - VER 1.
223
AUDIO
RIGHT OUTPUT SHORT ÐContinued

TEST ACTION APPLICABILITY
6 Turn the ignition off.
Disconnect the Right I/P Speaker harness connector.
Disconnect the Right Front Door Speaker harness connector.
Disconnect the Right Rear Speaker harness connector.
Disconnect the Right Rear Pillar Speaker harness connector (If Equipped).
Disconnect the Radio C1 and C2 harness connectors.
Measure the resistance between ground and each right speaker (+) circuit.
Is the resistance below 1000.0 (1K) ohms?All
Ye s®Repair the right speaker (+) circuit for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
7 Turn the ignition off.
Disconnect the Right I/P Speaker harness connector.
Disconnect the Right Front Door Speaker harness connector.
Disconnect the Right Rear Speaker harness connector.
Disconnect the Right Rear Pillar Speaker harness connector (If Equipped).
Disconnect the Radio C1 and C2 harness connectors.
Measure the resistance between ground and each right speaker (-) circuit.
Is the resistance below 1000.0 (1K) ohms?All
Ye s®Repair the right speaker (-) circuit for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 8
8 Turn the ignition off.
Disconnect the Right I/P Speaker harness connector.
Disconnect the Right Front Door Speaker harness connector.
Disconnect the Right Rear Speaker harness connector.
Disconnect the Right Rear Pillar Speaker harness connector (If Equipped).
Disconnect the Radio C1 and C2 harness connectors.
Measure the resistance between each right speaker (+) circuit and each right speaker
(-) circuit.
Is the resistance below 1000.0 (1K) ohms for any of the measurements?All
Ye s®Repair the right speaker circuits shorted together.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 9
9 If there are no possible causes remaining, view repair. All
Repair
Replace the Radio.
Perform BODY VERIFICATION TEST - VER 1.
224
AUDIO
RIGHT OUTPUT SHORT ÐContinued

Symptom List:
AC PRESSURE TOO HIGH (ACTIVE)
AC PRESSURE TOO LOW (ACTIVE)
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be AC PRESSURE TOO HIGH
(ACTIVE).
When Monitored and Set Condition:
AC PRESSURE TOO HIGH (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed. Also monitored during
the Cooldown Test.
Set Condition: This DTC is set if the ATC reads the A/C Pressure Sensor value and it is
above 250 A/D counts.
AC PRESSURE TOO LOW (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed. Also monitored during
the Cooldown Test.
Set Condition: This DTC is set if the ATC reads the A/C Pressure Sensor value and it is
below 20 A/D counts.
POSSIBLE CAUSES
PCM/ECM DTC(S) PRESENT
AT C
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, read PCM/ECM DTCs.
Does the DRBIIItdisplay any PCM/ECM DTCs?All
Ye s®Refer to Powertrain Diagnostic information for the related symp-
tom(s).
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the ATC.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
225
AUTOMATIC TEMPERATURE CONTROL

Symptom List:
AC PRESSURE TOO HIGH (STORED)
AC PRESSURE TOO LOW (STORED)
DRIVER BLEND DOOR NOT RESPONDING (STORED)
DRIVER BLEND DOOR RANGE TOO LARGE (STORED)
DRIVER BLEND DOOR TRAVEL TOO SMALL (STORED)
FRONT IR SENSOR AND CONTROL HEAD MISMATCH (STORED)
FRONT IR SENSOR CHANGE TOO LARGE (STORED)
FRONT IR SENSOR HIGH (STORED)
FRONT IR SENSOR LOW (STORED)
FRONT IR SENSOR NOT CALIBRATED (STORED)
FRONT KEYBOARD COMMUNICATION FAULT (STORED)
FRONT KEYBOARD FAULT (STORED)
FRONT MODE DOOR NOT RESPONDING (STORED)
FRONT MODE DOOR TRAVEL TOO LARGE (STORED)
FRONT MODE DOOR TRAVEL TOO SMALL (STORED)
PASS BLEND DOOR NOT RESPONDING (STORED)
PASS BLEND DOOR TRAVEL TOO LARGE (STORED)
PASS BLEND DOOR TRAVEL TOO SMALL (STORED)
PCI BUS SHORTED HIGH (STORED)
PCI BUS SHORTED LOW (STORED)
REAR BLEND DOOR NOT RESPONDING (STORED)
REAR BLEND DOOR RANGE TOO LARGE (STORED)
REAR BLEND DOOR TRAVEL TOO SMALL (STORED)
REAR FAN POT OPEN (STORED)
REAR FAN POT SHORTED (STORED)
REAR IR SENSOR HIGH (STORED)
REAR IR SENSOR LOW (STORED)
REAR IR SENSOR NOT CALIBRATED (STORED)
REAR KEYBOARD FAULT (STORED)
REAR MODE DOOR NOT RESPONDING (STORED)
REAR MODE DOOR TRAVEL TOO LARGE (STORED)
REAR MODE DOOR TRAVEL TOO SMALL (STORED)
REAR MODE POT OPEN (STORED)
REAR MODE POT SHORTED (STORED)
RECIRC DOOR NOT RESPONDING (STORED)
RECIRC DOOR TRAVEL TOO LARGE (STORED)
RECIRC DOOR TRAVEL TOO SMALL (STORED)
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be AC PRESSURE TOO HIGH
(STORED).
When Monitored and Set Condition:
226
AUTOMATIC TEMPERATURE CONTROL

AC PRESSURE TOO HIGH (STORED)
When Monitored: With the ignition on and the IOD fuse installed. Also monitored during
the Cooldown Test.
Set Condition: This DTC is set if the ATC reads the A/C Pressure Sensor value and it is
above 250 A/D counts.
AC PRESSURE TOO LOW (STORED)
When Monitored: With the ignition on and the IOD fuse installed. Also monitored during
the Cooldown Test.
Set Condition: This DTC is set if the ATC reads the A/C Pressure Sensor value and it is
below 20 A/D counts.
DRIVER BLEND DOOR NOT RESPONDING (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
DRIVER BLEND DOOR RANGE TOO LARGE (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is greater than expected.
DRIVER BLEND DOOR TRAVEL TOO SMALL (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is less than expected.
FRONT IR SENSOR AND CONTROL HEAD MISMATCH (STORED)
When Monitored: Every 8 seconds with the ignition on.
Set Condition: This condition is set if the ATC does not receive the intake air temperature
response message within 8 seconds.
FRONT IR SENSOR HIGH (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the Front IR Sensor value and it is above
250 A/D counts.
FRONT IR SENSOR LOW (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the Front IR Sensor value and it is below
5 A/D counts.
227
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (STORED) ÐContinued

FRONT IR SENSOR NOT CALIBRATED (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC cannot read the IR sensor values or the IR
sensor values are not within a defined range of the HVAC air door motor counts.
FRONT MODE DOOR NOT RESPONDING (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
FRONT MODE DOOR TRAVEL TOO LARGE (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is greater than expected.
FRONT MODE DOOR TRAVEL TOO SMALL (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is less than expected.
PASS BLEND DOOR NOT RESPONDING (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
PASS BLEND DOOR TRAVEL TOO LARGE (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is greater than expected.
PASS BLEND DOOR TRAVEL TOO SMALL (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is less than expected.
PCI BUS SHORTED HIGH (STORED)
When Monitored: With the ignition on.
Set Condition: This DTC is set if the ATC detects a short to voltage on the PCI Bus circuit.
PCI BUS SHORTED LOW (STORED)
When Monitored: With the ignition on.
Set Condition: This DTC is set if the ATC detects a short to ground on the PCI Bus circuit.
228
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (STORED) ÐContinued

REAR BLEND DOOR NOT RESPONDING (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
REAR BLEND DOOR RANGE TOO LARGE (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is greater than expected.
REAR BLEND DOOR TRAVEL TOO SMALL (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is less than expected.
REAR FAN POT OPEN (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the rear blower switch value and it is
above 250 A/D counts.
REAR FAN POT SHORTED (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the rear fan switch value and it is below
5 A/D counts.
REAR IR SENSOR HIGH (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the Rear IR Sensor value and it is above
250 A/D counts.
REAR IR SENSOR LOW (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the Rear IR Sensor value and it is below
5 A/D counts.
REAR IR SENSOR NOT CALIBRATED (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC cannot read the IR sensor values or the IR
sensor values are not within a defined range of the HVAC air door motor counts.
229
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (STORED) ÐContinued

REAR MODE DOOR NOT RESPONDING (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
REAR MODE DOOR TRAVEL TOO LARGE (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is greater than expected.
REAR MODE DOOR TRAVEL TOO SMALL (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is less than expected.
REAR MODE POT OPEN (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the rear mode select switch value and it
is above 250 A/D counts.
REAR MODE POT SHORTED (STORED)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC reads the rear mode select switch value and it
is below 5 A/D counts.
RECIRC DOOR NOT RESPONDING (STORED)
When Monitored: Ignition in RUN and IOD fuse installed.
Set Condition: This DTC is set when the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
RECIRC DOOR TRAVEL TOO LARGE (STORED)
When Monitored: Ignition in RUN and IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is greater than expected.
RECIRC DOOR TRAVEL TOO SMALL (STORED)
When Monitored: Ignition in RUN and IOD fuse installed.
Set Condition: This DTC is set when the ATC monitors the travel range during system
initialization and the measured range is less than expected.
230
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (STORED) ÐContinued

POSSIBLE CAUSES
CHECK FOR ACTIVE ATC DTCS AND COOLDOWN TEST MESSAGES
STORED CODES TEST COMPLETE
TEST ACTION APPLICABILITY
1Note: Active codes must be resolved before diagnosing stored codes.
Anytime a code becomes active during this test, proceed to the conclusion question.
Turn the ignition on.
With the DRBIIIt, record and erase stored ATC DTC's.
Cycle the ignition switch.
Start the engine.
Monitor the DRBIIItfor active ATC DTCs while performing the following test steps.
Press the ATC Power switch on.
Turn the Front Blower switch to the low position.
Turn the Rear Blower switch to the Auto position.
Set the Driver, Rear, and Pass temperature controls to 60.
Turn the Mode switch to the panel position.
Press the Recirculation mode switch on, wait 30 seconds and then press it off.
Press the A/C mode switch on, wait 30 seconds and then press it off.
Press the Rear Defogger switch on, wait 30 seconds and then press it off.
Set the Driver temperature control to the max heat setting, wait 30 seconds and then
set it to the max cool setting. Repeat this step for the Rear and Pass temperature
controls.
Turn the Mode switch to each position for 30 seconds and then turn it back to the
panel position.
Turn the Front Blower switch to each position and then turn it back to the low
position.
Press the Auto HI switch, wait 30 seconds, press the Auto LO switch, wait 30 seconds
and then turn the Front Blower switch to the low position.
Turn the Rear Blower switch to each position and then turn it to the Rear Control
position.
On the Rear ATC Control, turn the Blower switch to each position and then turn it
to the low position.
On the Rear ATC Control, set the Rear temperature control to the max heat setting,
wait 30 seconds and then set it to the max cool setting.
On the Rear ATC Control, turn the Mode switch to each position for 30 seconds.
With the DRBIIIt, perform the ATC Cool Down test.
With the DRBIIIt, reset the ATC.
Place the vehicle on a hoist, and raise the wheels off the floor.
WARNING: Be sure to keep hands and feet clear of rotating wheels. Keep
clear of the engine's moving parts
Start engine. Place the transmission in drive. Brake off.
Does the DRBIIItdisplay any active ATC DTCs or Cooldown Test messages?All
Ye s®Return to the symptom list and choose the symptom(s)
Perform BODY VERIFICATION TEST - VER 1.
No®No problem found at this time.
Perform BODY VERIFICATION TEST - VER 1.
231
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (STORED) ÐContinued