CHRYSLER VOYAGER 2001 Service Manual

Symptom:
RIGHT SIACM, SEAT SQUIB SHORT TO BATTERY - ACTIVE
When Monitored and Set Condition:
RIGHT SIACM, SEAT SQUIB SHORT TO BATTERY - ACTIVE
When Monitored: When the ignition is on, the Right SIACM monitors the voltage of the
Right Seat Squib circuits.
Set Condition: The Right SIACM has detected high voltage on the Right Seat Squib Line
circuits.
POSSIBLE CAUSES
RIGHT SEAT AIRBAG CIRCUIT SHORT TO BATTERY
RIGHT SEAT SQUIB LINE 1 SHORT TO BATTERY
RIGHT SEAT SQUIB LINE 2 SHORT TO BATTERY
RSIACM, RIGHT SEAT SQUIB CIRCUIT SHORT TO BATTERY
TEST ACTION APPLICABILITY
1WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED SEAT BACK PAD-
DED SIDE DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL
INTO THE AIR IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN
SERIOUS OR FATAL INJURY.
Disconnect the Right Seat Airbag inline connector located between the seat back and
seat cushion.
Do not disconnect the airbag connectors at the base of the seat.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 Passenger cable and jumper harness to the Right
Seat Airbag connector.
Turn Ignition On, then reconnect the Battery.
With the DRBIIIt, read the active Side Airbag DTCs.
Does the DRB show RIGHT SEAT SQUIB SHORT TO BATTERY?All
Ye s®Go To 2
No®Replace Right Seat Airbag.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
182
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED SEAT BACK PAD-
DED SIDE DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL
INTO THE AIR IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN
SERIOUS OR FATAL INJURY.
Disconnect the Right Seat Airbag inline connector located between the seat back and
seat cushion.
Do not disconnect the airbag connectors at the base of the seat.
Disconnect the Right Side Impact Airbag Control Module connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 SIACM adaptor to the Right Side Impact Airbag
Control Module connector.
Turn Ignition On, then reconnect the Battery.
Measure the voltage on the Right Seat Squib Line 1 at the Right Side Impact Airbag
Control Module connector.
Is there any voltage present?All
Ye s®Repair Right Seat Squib Line 1 short to battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED SEAT BACK PAD-
DED SIDE DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL
INTO THE AIR IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN
SERIOUS OR FATAL INJURY.
Disconnect the Right Seat Airbag inline connector located between the seat back and
seat cushion.
Do not disconnect the airbag connectors at the base of the seat.
Disconnect the Right Side Impact Airbag Control Module connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 SIACM adaptor to the Right Side Impact Airbag
Control Module connector.
Turn Ignition On, then reconnect the Battery.
Measure the voltage on the Right Seat Squib Line 2 circuit at the Right Side Impact
Control Module connector.
Is there any voltage present?All
Ye s®Repair Right Seat Squib Line 2 short to battery.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
183
AIRBAG
RIGHT SIACM, SEAT SQUIB SHORT TO BATTERY - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
4WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE RIGHT SIDE IMPACT AIRBAG CONTROL MODULE IS
DROPPED AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Right Side Impact Airbag Control Module in accor-
dance with Service Instructions. WARNING: make sure the bat-
tery is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
184
AIRBAG
RIGHT SIACM, SEAT SQUIB SHORT TO BATTERY - ACTIVE ÐContinued

Symptom:
RIGHT SIACM, SEAT SQUIB SHORT TO GROUND - ACTIVE
When Monitored and Set Condition:
RIGHT SIACM, SEAT SQUIB SHORT TO GROUND - ACTIVE
When Monitored: When the ignition is on, the Right SIACM monitors the resistance of
the Right Seat Squib circuits.
Set Condition: The Right SIACM has detected a short to ground in the Right Seat Squib
circuits.
POSSIBLE CAUSES
RIGHT SEAT AIRBAG CIRCUIT SHORT TO GROUND
RIGHT SEAT SQUIB LINE 1 SHORT TO GROUND
RIGHT SEAT SQUIB LINE 2 SHORT TO GROUND
RSIACM, RIGHT SEAT SQUIB CIRCUIT SHORT TO GROUND
TEST ACTION APPLICABILITY
1WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED SEAT BACK PAD-
DED SIDE DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL
INTO THE AIR IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN
SERIOUS OR FATAL INJURY.
Disconnect the Right Seat Airbag inline connector located between the seat back and
seat cushion.
Do not disconnect the airbag connectors at the base of the seat.
NOTE: Check connectors - Clean / repair as necessary. .
Connect the Airbag System Load Tool 8443 Passenger cable and jumper harness to
the Right Seat Airbag connector.
Turn Ignition On, then reconnect the Battery.
With the DRBIIIt, read the active Right Side Airbag DTCs.
Does the DRB show RIGHT SEAT SQUIB SHORT TO GROUND?All
Ye s®Go To 2
No®Replace the Right Seat Airbag.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
185
AIRBAG

TEST ACTION APPLICABILITY
2WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED SEAT BACK PAD-
DED SIDE DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL
INTO THE AIR IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN
SERIOUS OR FATAL INJURY.
Disconnect the Right Seat Airbag inline connector located between the seat back and
seat cushion.
Do not disconnect the airbag connectors at the base of the seat.
Disconnect the Right Side Impact Airbag Control Module connector.
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 SIACM adaptor to the Right Side Impact Airbag
Control Module connector.
Measure the resistance of the Right Seat Squib Line 1 circuit between the Right
SIACM connector and ground.
Is the resistance below 5.0 Ohms on the Right Seat Squib Line 1 circuit ?All
Ye s®Repair Right Seat Squib Line 1 for a short to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 3
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
3WARNING: TURN THE IGNITION OFF, DISCONNECT THE BATTERY AND
WAIT TWO MINUTES BEFORE PROCEEDING.
WARNING: DO NOT PLACE AN INTACT UNDEPLOYED SEAT BACK PAD-
DED SIDE DOWN ON A HARD SURFACE, THE AIRBAG WILL PROPEL
INTO THE AIR IF ACCIDENTALLY DEPLOYED, AND COULD RESULT IN
SERIOUS OR FATAL INJURY.
Disconnect the Right Seat Airbag inline connector located between the seat back and
seat cushion.
Do not disconnect the airbag connectors at the base of the seat.
Disconnect the Right Side Impact Airbag Control Module connector
NOTE: Check connectors - Clean and repair as necessary.
Connect the SRS Load Tool 8443 SIACM adaptor to the Right Side Impact Airbag
Control Module connector.
Measure the resistance of the Right Seat Squib Line 2 circuit between the Right Side
Impact Airbag Control Module and ground.
Is the resistance below 5.0 Ohms on Right Seat Squib Line 2 circuit ?All
Ye s®Repair Left Seat Squib Line 2 short to ground.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Go To 4
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
186
AIRBAG
RIGHT SIACM, SEAT SQUIB SHORT TO GROUND - ACTIVE ÐContinued

TEST ACTION APPLICABILITY
4WARNING: TURN IGNITION OFF, DISCONNECT THE BATTERY AND WAIT
TWO MINUTES BEFORE PROCEEDING.
WARNING: IF THE RIGHT SIDE IMPACT AIRBAG CONTROL MODULE IS
DROPPED AT ANY TIME, IT MUST BE REPLACED.
If there are no possible causes remaining, view repair.All
Repair
Replace the Right Side Impact Airbag Control Module in accor-
dance with Service Instructions. WARNING: make sure the bat-
tery is disconnected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting airbag system components the Ignition must be
turned off and the Battery must be disconnected.
187
AIRBAG
RIGHT SIACM, SEAT SQUIB SHORT TO GROUND - ACTIVE ÐContinued

Symptom:
*AIRBAG INDICATOR ON WITHOUT ACTIVE TROUBLE CODES
POSSIBLE CAUSES
AIRBAG INDICATOR ON WITHOUT TROUBLE CODES
INSTRUMENT CLUSTER PROBLEMS
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Make sure that all active DTCS have been repaired before pre forming this
procedure.
With the DRBIII select PASSIVE RESTRAINTS, AIRBAG, MONITOR DISPLAY,
WARNING LAMP STATUS and read the WARNING LAMP STATUS.
Does the DRB show LAMP REQ BY ACM: ON?All
Ye s®Replace the Occupant Restraint Controller in accordance with
Service Instructions. WARNING: make sure the battery is dis-
connected and wait 2 minutes before proceeding.
Perform AIRBAG VERIFICATION TEST - VER 1.
No®Refer to INSTRUMENT CLUSTER CATEGORY symptom list for
problems related to Instrument Cluster.
Perform AIRBAG VERIFICATION TEST - VER 1.
NOTE: When reconnecting Airbag system components, the ignition must be
turned off and the battery must be disconnected.
188
AIRBAG

Symptom:
ALL OUTPUTS SHORTED
When Monitored and Set Condition:
ALL OUTPUTS SHORTED
When Monitored: Ignition in RUN and IOD fuse installed.
Set Condition: The radio has sensed a short on the output for more than 10 seconds.
POSSIBLE CAUSES
DETERMINE FAULT
FRONT SHORTED SPEAKER
REAR SHORTED SPEAKER
(+) CIRCUIT SHORTED TO GROUND
(-) CIRCUIT SHORTED TO GROUND
SPEAKER (+) & (-) CIRCUITS SHORTED TOGETHER
SPEAKER SECTION OF RADIO
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Turn the Radio on.
With the DRBIIIt, erase the audio DTC's.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read the audio DTC's.
Does the DRBIIItdisplay ALL OUTPUTS SHORTED?All
Ye s®Go To 2
No®Refer to the wiring diagrams located in the service information to
help isolate a possible intermittent short.
Perform BODY VERIFICATION TEST - VER 1.
189
AUDIO

TEST ACTION APPLICABILITY
2 Turn the ignition off.
NOTE: Perform this procedure after disconnecting each front speaker
connector.
Disconnect each front speaker harness connector one at a time.
Turn the ignition on.
Turn the radio on.
With the DRBIIIt, erase the audio DTCs.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay ALL OUTPUTS SHORTED with all the front speakers
disconnected?All
Ye s®Go To 3
No®Replace the Speaker that when disconnected the DTC did not
reset. Note: On the premium system, check the I/P speaker
circuits between the front door speaker and the I/P speaker for a
short to ground or shorted together condition before replacing
speaker.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
NOTE: Perform this procedure after disconnecting each rear speaker
connector.
Disconnect each rear speaker harness connector one at a time.
Turn the ignition on.
Turn the radio on.
With the DRBIIIt, erase the audio DTCs.
Cycle the ignition switch from off to on and wait 10 seconds.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay ALL OUTPUTS SHORTED with all the rear speakers
disconnected?All
Ye s®Go To 4
No®Replace Speaker that when disconnected the DTC did not reset.
Note: On the premium system, check the rear speaker ckts
between the rear door speaker and the rear pillar speaker for a
short to ground or shorted together condition before replacing
speaker.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect each front and rear speaker harness connector.
Disconnect the Radio C1 and C2 harness connectors.
Measure the resistance between ground and each speaker (+) circuit.
Is the resistance below 1000.0 (1K) ohms?All
Ye s®Repair the speaker (+) circuit for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 5
190
AUDIO
ALL OUTPUTS SHORTED ÐContinued

TEST ACTION APPLICABILITY
5 Turn the ignition off.
Disconnect each front and rear speaker harness connector.
Disconnect the Radio C1 and C2 harness connectors.
Measure the resistance between ground and each speaker (-) circuit.
Is the resistance below 1000.0 (1K) ohms?All
Ye s®Repair the speaker (-) circuit for a short to ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Turn the ignition off.
Disconnect each front and rear speaker harness connector.
Disconnect the Radio C1 and C2 harness connectors.
Measure the resistance between each speaker (+) circuit and each speaker (-) circuit.
Is the resistance below 1000.0 (1K) ohms for any of the measurements?All
Ye s®Repair the speaker circuits shorted together.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
7 If there are no possible causes remaining, view repair. All
Repair
Replace the Radio.
Perform BODY VERIFICATION TEST - VER 1.
191
AUDIO
ALL OUTPUTS SHORTED ÐContinued