CHRYSLER VOYAGER 2001 Service Manual

CHRYSLER VOYAGER 2001 Service Manual VOYAGER 2001 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56872/w960_56872-0.png CHRYSLER VOYAGER 2001 Service Manual
Trending: overheating, warning lights, ground clearance, technical specifications, low oil pressure, Door, warning

Page 2781 of 4284

CHRYSLER VOYAGER 2001  Service Manual NOTE: With torque applied to the camshaft
sprocket bolt, crankshaft should not be permitted to
move. It may be necessary to block crankshaft to
prevent rotation.
(3) Holding a measuring scale along ed

Page 2782 of 4284

CHRYSLER VOYAGER 2001  Service Manual (6) Rotate crankshaft 2 revolutions and check tim-
ing mark alignment (Fig. 156). If timing marks do
not line up, remove camshaft sprocket and realign.
(7) Install the timing chain cover. (Refer to 9

Page 2783 of 4284

CHRYSLER VOYAGER 2001  Service Manual ENGINE 2.5L TURBO DIESEL
TABLE OF CONTENTS
page page
ENGINE 2.5L TURBO DIESEL
DESCRIPTION............................2
REMOVAL...............................3
INSTALLATION............................6

Page 2784 of 4284

CHRYSLER VOYAGER 2001  Service Manual OIL FILTER
DESCRIPTION...........................52
REMOVAL..............................53
INSTALLATION...........................53
OIL JET
DESCRIPTION...........................53
REMOVAL..........

Page 2785 of 4284

CHRYSLER VOYAGER 2001  Service Manual DESCRIPTION - ENGINE COVER
The engine cover is a black plastic cover used to
cover the top of the engine. It is used to isolate
engine noises (Fig. 2).
REMOVAL - 2.5L DIESEL ENGINE
(1) Disconnect nega

Page 2786 of 4284

CHRYSLER VOYAGER 2001  Service Manual (10) Disconnect high pressure line at pump (Fig.
5).
(11) Disconnect power steering pump return hose
clamp (Fig. 5).
(12) Remove power steering return line retaining
clamp (Fig. 5).
(13) Remove power

Page 2787 of 4284

CHRYSLER VOYAGER 2001  Service Manual (24) Disconnect egr solenoid vacuum line at brake
booster check valve.
(25) Disconnect fuel injector, cam sensor, boost
pressure/intake air temp sensor, fuel rail high pres-
sure, and egr solenoid con

Page 2788 of 4284

CHRYSLER VOYAGER 2001  Service Manual (47) Remove left engine mount through bolt.
(48) Raise vehicle, leaving engine and transmis-
sion on engine cradle.
(49) Lift engine from engine cradle and diassemble
as necessary.
REMOVAL - ENGINE CO

Page 2789 of 4284

CHRYSLER VOYAGER 2001  Service Manual (7) Attach front engine mount bracket to lower
radiator support. Torque to 54N´m (40 ft. lbs.)
(8) Connect cabin heater coolant hose.
(9) Connect exhaust pipe to the turbocharger
downpipe flange. Tor

Page 2790 of 4284

CHRYSLER VOYAGER 2001  Service Manual DESCRIPTION SPECIFICATION
CRANKSHAFT
Front Journal Diameter
Nominal 62.985-63.005 mm
-0.25 62.735-62.755 mm
-0.125 62.860-62.880 mm
Front Bearing Diameter
Nominal 63.045-63.074 mm
-0.25 62.795-62.824
Trending: ESP, change wheel, check oil, buttons, compression ratio, fuses, fuel