CHRYSLER VOYAGER 2001 Service Manual

CHRYSLER VOYAGER 2001 Service Manual VOYAGER 2001 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56872/w960_56872-0.png CHRYSLER VOYAGER 2001 Service Manual
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CHRYSLER VOYAGER 2001  Service Manual INSTALLATION
(1) Clean and inspect gasket sealing surfaces.
(2) Install new gasket on cylinder head.
(3) Lubricate lifter ball end of lifter(s), valve(s),
and rocker arm roller(s) with MopartEngine Oi

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CHRYSLER VOYAGER 2001  Service Manual HYDRAULIC LIFTERS
DESCRIPTION
Valve lash is controlled by hydraulic tappets
located inside the cylinder head, in tappet bores
below the camshafts (Fig. 32).
REMOVAL
(1) Disconnect negative battery cab

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CHRYSLER VOYAGER 2001  Service Manual INSPECTION
Clean each lifter assembly in cleaning solvent to
remove all varnish and sludge deposits. Inspect for
indications of scuffing on the side and base of each
lifter body.
INSTALLATION
(1) Inst

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CHRYSLER VOYAGER 2001  Service Manual STANDARD PROCEDURE - CHECKING
CRANKSHAFT END PLAY
(1) Mount a dial indicator to a stationary point at
rear of engine. Locate the probe perpendicular
against the flywheel (Fig. 36).
(2) Move the cranks

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CHRYSLER VOYAGER 2001  Service Manual (14) Remove oil pan (Refer to 9 - ENGINE/LUBRI-
CATION/OIL PAN - REMOVAL).
(15) Remove oil pump pickup tube (Refer to 9 -
ENGINE/LUBRICATION/OIL PUMP - REMOVAL).
(16) Remove balance shaft assembly (Re

Page 2816 of 4284

CHRYSLER VOYAGER 2001  Service Manual (5) Install front engine cover (Refer to 9 -
ENGINE/ENGINE BLOCK/ENGINE COVER -
INSTALLATION).
(6) Install rear main bearing support in engine
block.Be sure to align oil hole in rear main
bearing supp

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CHRYSLER VOYAGER 2001  Service Manual and cylinder bore taper is 0.100 mm (.0039 in.) max-
imum. If the cylinder walls are badly scuffed or
scored, new liners should be installed and honed, and
new pistons and rings fitted.
Measure the cy

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CHRYSLER VOYAGER 2001  Service Manual (8) Fit the liners in the crankcase making sure
that the shim is positioned correctly in the seat. Lock
the liners in position using special tool (VM.1076)
and bolts (Fig. 45). Clean the residual LOCT

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CHRYSLER VOYAGER 2001  Service Manual (4) Install front crankshaft hub. Torque bolt to
304N´m.
(5) Install timing belt inner cover (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / CHAIN
COVER(S) - INSTALLATION).
(6) Install timing belt (R

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CHRYSLER VOYAGER 2001  Service Manual cylinder bore. Check gap with feeler gauge (Fig. 49).
Top compression ring gap .30 to .45mm (.0118 to
.0177 in.). Second compression ring gap .30 to .45mm
(.0118 to .0177 in.). Oil control ring gap .2
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