CHRYSLER VOYAGER 2001 Service Manual

CHRYSLER VOYAGER 2001 Service Manual VOYAGER 2001 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56872/w960_56872-0.png CHRYSLER VOYAGER 2001 Service Manual
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Page 2771 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSPECTION
Check manifold for:
²Damage and cracks.
²Mounting surface distortion by using a straight-
edge and thickness gauge.
INSTALLATION - 3.8L
(1) If the following components were removed from
m

Page 2772 of 4284

CHRYSLER VOYAGER 2001  Service Manual (11) Install throttle and speed control cables.
(Refer to 14 - FUEL SYSTEM/FUEL INJECTION/
THROTTLE CONTROL CABLE - INSTALLATION)
(12) Attach make up air hose clip into the hole in
the throttle cable

Page 2773 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSTALLATION
(1) Place a bead (approximately 1/4 in. diameter)
of MopartEngine RTV GEN II onto each of thefour
manifold to cylinder head gasket corners (Fig. 138).
(2) Carefully install the new intake

Page 2774 of 4284

CHRYSLER VOYAGER 2001  Service Manual EXHAUST MANIFOLD
DESCRIPTION
The exhaust manifolds are log type and made of
Hi-Sil-Moly (high temperature resistant) nodular cast
iron. The exhaust manifolds are attached directly to
the cylinder head

Page 2775 of 4284

CHRYSLER VOYAGER 2001  Service Manual (9) Loosen the power steering pump support strut
lower bolt (Fig. 142).
(10) Disconnect downstream oxygen sensor connec-
tor.
(11) Disconnect catalytic converter pipe from
exhaust manifold (Fig. 143).

Page 2776 of 4284

CHRYSLER VOYAGER 2001  Service Manual (3) Install the remaining manifold attaching bolts.
Tighten all bolts to 23 N´m (200 in. lbs.).
(4) Position the power steering pump support strut
and install upper bolt (Fig. 142).
(5) Install heat

Page 2777 of 4284

CHRYSLER VOYAGER 2001  Service Manual INSPECTION
Inspect exhaust manifolds for damage or cracks
and check distortion of the cylinder head mounting
surface and exhaust crossover mounting surface with
a straightedge and thickness gauge (Fig

Page 2778 of 4284

CHRYSLER VOYAGER 2001  Service Manual (17) Remove the water pump for cover removal
clearance. (Refer to 7 - COOLING/ENGINE/WATER
PUMP - REMOVAL)
(18) Remove the bolt attaching the power steering
pump support strut to the front cover (Fig.

Page 2779 of 4284

CHRYSLER VOYAGER 2001  Service Manual (5) Install timing cover (Fig. 154).
(6) Install timing chain cover bolts. Tighten M8
bolts to 27 N´m (20 ft. lbs.) and M10 bolts to 54 N´m
(40 ft. lbs.) (Fig. 155).
(7) Install crankshaft front oil

Page 2780 of 4284

CHRYSLER VOYAGER 2001  Service Manual TIMING CHAIN AND
SPROCKETS
REMOVAL - TIMING CHAIN AND CAMSHAFT
SPROCKET
(1) Disconnect negative cable from battery.
(2) Remove the timing chain cover. (Refer to 9 -
ENGINE/VALVE TIMING/TIMING BELT / C
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