ignition CHRYSLER VOYAGER 2001 Service Manual

Symptom:
OTIS MESSAGES NOT RECEIVED
When Monitored and Set Condition:
OTIS MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the overhead console for at
least 5 seconds.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE OTIS
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the overhead console.
Was the DRB able to I/D or communicate with the overhead console?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
365
COMMUNICATION

Symptom:
PCI INTERNAL HARDWARE FAILURE
POSSIBLE CAUSES
PCI INTERNAL HARDWARE FAILURE
TEST ACTION APPLICABILITY
1 Connect the DRB to the Data Link Connector.
Turn the ignition on.
With the DRB, erase BCM DTC's.
Turn the ignition off then turn the ignition on.
With the DRB, read BCM DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
366
COMMUNICATION

Symptom:
PCM MESSAGES NOT RECEIVED
When Monitored and Set Condition:
PCM MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the PCM for at least 5
seconds.
POSSIBLE CAUSES
PCM MESSAGE NOT RECEIVED
ATTEMPT TO COMMUNICATE WITH THE PCM
PCI BUS CIRCUIT OPEN
POWERTRAIN CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, enter Instrument Cluster, System Tests then PCM Monitor.
Does the DRB display: PCM is active on BUS?All
Ye s®Erase the DTC, if DTC resets, replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2 Turn the ignition on.
With the DRB, attempt to communicate with the PCM.
Was the DRB able to communicate with the PCM?All
Ye s®Go To 3
No®Refer to the communication category and perform the appropriate
symptom.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the PCM C2 harness connector.
Connect the diagnostic junction port tester #8339 to the diagnostic junction port.
Note: Do not connect the tester to the DRB.
Measure the resistance of the PCI Bus circuit between the diagnostic junction port
tester and the PCM C2 connector.
Is the resistance below 5.0 ohms?All
Ye s®Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1.
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
367
COMMUNICATION

Symptom:
RADIO MEM MSG NOT RECEIVED
When Monitored and Set Condition:
RADIO MEM MSG NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition:
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE RADIO
CHECK THE MEMORY SYSTEM
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the Radio.
Was the DRB able to I/D or communicate with the Radio?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition on.
Operate the memory seat system.
Did the memory seat system operate properly?All
Ye s®Go To 3
No®Refer to the Memory Seat category and perform the appropriate
symptom.
Perform BODY VERIFICATION TEST - VER 1.
3 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
368
COMMUNICATION

Symptom:
RIGHT PSD MESSAGES NOT RECEIVED
When Monitored and Set Condition:
RIGHT PSD MESSAGES NOT RECEIVED
When Monitored: When the Body Control Module is awake.
Set Condition: The BCM does not sense a response from the Right Power Sliding Door
Module.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE RIGHT SLIDING DOOR CONTROL MODULE
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the Right Sliding Door Control Module.
Was the DRB able to I/D or communicate with the Right Sliding Door Control
Module?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
369
COMMUNICATION

Symptom:
RUN/START HARDWIRE INPUT FAILURE
When Monitored and Set Condition:
RUN/START HARDWIRE INPUT FAILURE
When Monitored: With the ignition on and battery voltage greater than 10.4 volts.
Set Condition: The Fused Ignition Switch Output circuit voltage at the BCM goes below
0.5 volts and the BCM detects a voltage mismatch between the two ignition switch inputs.
POSSIBLE CAUSES
TEST FOR CURRENT DTC'S
FUSED IGNITION SWITCH OUTPUT CIRCUIT OPEN
IGNITION SWITCH
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 With the DRBIIIt, record and erase DTC's.
Cycle the ignition from ON to OFF.
Start the vehicle and observe the DRBIIIt.
With the DRBIIIt, read DTC's.
Does the DRBIIItdisplay RUN/START HARDWIRE INPUT FAILURE?All
Ye s®Go To 2
No®The condition that caused this DTC is currently not present. Use
the wiring diagram/schematic as a guide, and inspect the related
wiring harness for a possible intermittent condition.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Gain access to the Ignition Switch connector.
Turn the ignition on.
While back probing, measure the voltage of the Fused Ignition Switch Output circuit.
Is the voltage above 10.0 volts?All
Ye s®Go To 3
No®Replace the Ignition Switch.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Gain access to the Body Control Module C2 connector.
While back probing, measure the voltage of the Fused Ignition Switch Output circuit.
Is the voltage above 10.0 volts?All
Ye s®Repair the Fused Ignition Switch Output circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
370
COMMUNICATION

Symptom:
SKIM MESSAGES NOT RECEIVED
When Monitored and Set Condition:
SKIM MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the Sentry Key Immobilizer
Module (SKIM) for at least 5 seconds.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE SENTRY KEY IMMOBILIZER MODULE
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the SKIM.
Was the DRB able to I/D or communicate with the SKIM?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
371
COMMUNICATION

Symptom:
TCM MESSAGES NOT RECEIVED
When Monitored and Set Condition:
TCM MESSAGES NOT RECEIVED
When Monitored: With the ignition in run, and the IOD fuse installed.
Set Condition: The BCM does not receive any messages from the Transmission Control
Module (TCM) for at least 5 seconds.
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE TCM
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the Transmission Control Module.
Was the DRB able to I/D or communicate with the TCM?All
Ye s®Go To 2
No®Refer to the Communication category for the related symptom(s).
Perform BODY VERIFICATION TEST - VER 1.
2 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
372
COMMUNICATION

Symptom:
*BUS +/- SIGNALS OPEN FROM AUTOMATIC TEMPERATURE
CONTROL MODULE
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE BCM
GROUND CIRCUIT OPEN
FUSED (B+) CKT OPEN
IGNITION SWITCH CIRCUIT OPEN
OPEN PCI BUS CIRCUIT
AUTOMATIC TEMPERATURE CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, enter Body then Body Computer.
Was the DRB able to I/D or communicate with the BCM?All
Ye s®Go To 2
No®Refer to the symptom list for problems related to no communica-
tion with the BCM.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the ATC C2 harness connector.
Measure the resistance between ground and the ground circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 3
No®Repair the Ground circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the ATC C2 harness connector.
Using a 12-volt test light connected to ground, probe the Fused B+ circuit.
Is the test light illuminated?All
Ye s®Go To 4
No®Repair the Fused B+ circuit for an open or short. Refer to the
wiring diagrams in the service information.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect the ATC C2 harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the Ignition Switch circuit.
Is the test light illuminated?All
Ye s®Go To 5
No®Repair the Ignition Switch circuit for an open or short. Refer to
the wiring diagrams in the service information.
Perform BODY VERIFICATION TEST - VER 1.
373
COMMUNICATION

TEST ACTION APPLICABILITY
5Note: Ensure there is PCI Bus communication with other modules on the
vehicle before proceeding. If not, refer to the symptom list from the menu
and repair as necessary.
Disconnect the ATC C2 harness connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select DRB Standalone.
Select lab scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the PCI Bus
circuit in the ATC connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Go To 6
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
6 If there are no possible causes remaining, view repair. All
Repair
Replace the Automatic Temperature Control Module.
Perform BODY VERIFICATION TEST - VER 1.
374
COMMUNICATION
*BUS +/- SIGNALS OPEN FROM AUTOMATIC TEMPERATURE CON-
TROL MODULE Ð
Continued