ignition CHRYSLER VOYAGER 2001 Service Manual

TEST ACTION APPLICABILITY
7 Turn the ignition off.
Disconnect the BCM C4 harness connector.
Disconnect the Instrument Cluster harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the Instrument Cluster Wake
Up Sense circuit.
Is the test light illuminated?All
Ye s®Repair the Instrument Cluster Wake Up Sense circuit for a short
to voltage.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Instrument Cluster.
Perform BODY VERIFICATION TEST - VER 1.
8 Turn the ignition off.
Reconnect the BCM C4 harness connector.
Disconnect the Instrument Cluster harness connector.
Measure the resistance between ground and the Instrument Cluster Wake Up Sense
circuit at the Instrument Cluster connector.
Open and close a door. This is done to ensure the BCM is awake.
Is the resistance below 50.0 ohms?All
Ye s®Replace the Instrument Cluster.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Body Control Module.
Perform BODY VERIFICATION TEST - VER 1.
9 Turn the ignition off.
Disconnect the Instrument Cluster harness connector.
Disconnect the BCM C4 harness connector.
Measure the resistance of the Instrument Cluster Wake Up Sense circuit between the
BCM C4 connector and the MIC connector.
Is the resistance below 5.0 ohms?All
Ye s®Replace the Instrument Cluster.
Perform BODY VERIFICATION TEST - VER 1.
No®Repair the Instrument Cluster Wake Up Sense circuit for an
open.
Perform BODY VERIFICATION TEST - VER 1.
385
COMMUNICATION
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM INSTRUMENT CLUS-
TER Ð
Continued

TEST ACTION APPLICABILITY
3Note: Ensure there is PCI Bus communication with other modules on the
vehicle before proceeding. If not, refer to the symptom list from the menu
and repair as necessary.
Disconnect the Left Sliding Door Control Module C2 connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select DRB Standalone.
Select lab scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the PCI Bus
circuit in the Left Sliding Door Control Module C2 connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Go To 4
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
4 Disconnect the Left Sliding Door Control Module C2 connector.
Turn the ignition on.
Measure the resistance between ground and the Left Sliding Door Wake Up Signal
circuit.
Is the resistance below 50.0 ohms?All
Ye s®Go To 5
No®Go To 8
5 Disconnect the Body Control Module C3 connector.
Disconnect the Left Sliding Door Module C2 connector.
Measure the voltage between the Left Sliding Door Wake Up Signal circuit and
ground.
Is there any voltage present?All
Ye s®Repair the Left Sliding Door Wake Up Signal wire for a short to
voltage.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Disconnect the Body Control Module C3 connector.
Disconnect the Left Sliding Door Control Module C2 connector.
Measure the resistance between the Left Sliding Door Wake Up Signal circuit and
ground.
Is the resistance below 100.0 ohmsAll
Ye s®Repair the Left Sliding Door Wake Up Signal wire for a short to
ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
387
COMMUNICATION
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM LEFT SLIDING
DOOR CONTROL MODULE Ð
Continued

TEST ACTION APPLICABILITY
3Note: Ensure there is PCI Bus communication with other modules on the
vehicle before proceeding. If not, refer to the symptom list from the menu
and repair as necessary.
Disconnect the Power Liftgate Module C2 connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select DRB Standalone.
Select lab scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the PCI Bus
circuit in the Power Liftgate Module C2 connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Go To 4
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
4 Disconnect the Power Liftgate Module C2 connector.
Turn the ignition on.
Measure the resistance between ground and the Liftgate Module Wake Up Signal
circuit.
Is the resistance below 50.0 ohms?All
Ye s®Go To 5
No®Go To 8
5 Disconnect the Body Control Module C2 connector.
Disconnect the Power Liftgate Module C2 connector.
Measure the voltage between the Liftgate Module Wake Up Signal circuit and
ground.
Is there any voltage present?All
Ye s®Repair the Liftgate Module Wake Up Signal wire for a short to
voltage.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Disconnect the Body Control Module C2 connector.
Disconnect the Power Liftgate Module C2 connector.
Measure the resistance between the Liftgate Module Wake Up Signal circuit and
ground.
Is the resistance below 100.0 ohmsAll
Ye s®Repair the Liftgate Module Wake Up Signal wire for a short to
ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
390
COMMUNICATION
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM POWER LIFTGATE
MODULE Ð
Continued

TEST ACTION APPLICABILITY
3Note: Ensure there is PCI Bus communication with other modules on the
vehicle before proceeding. If not, refer to the symptom list from the menu
and repair as necessary.
Disconnect the Right Sliding Door Control Module C2 connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select DRB Standalone.
Select lab scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the PCI Bus
circuit in the Right Sliding Door Control Module C2 connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Go To 4
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
4 Disconnect the Right Sliding Door Control Module C2 connector.
Turn the ignition on.
Measure the resistance between ground and the Right Sliding Door Wake Up Signal
circuit.
Is the resistance below 50.0 ohms?All
Ye s®Go To 5
No®Go To 8
5 Disconnect the Body Control Module C3 connector.
Disconnect the Right Sliding Door Module C2 connector.
Measure the voltage between the Right Sliding Door Wake Up Signal circuit and
ground.
Is there any voltage present?All
Ye s®Repair the Right Sliding Door Wake Up Signal wire for a short to
voltage.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6 Disconnect the Body Control Module C3 connector.
Disconnect the Right Sliding Door Control Module C2 connector.
Measure the resistance between the Right Sliding Door Wake Up Signal circuit and
ground.
Is the resistance below 100.0 ohmsAll
Ye s®Repair the Right Sliding Door Wake Up Signal wire for a short to
ground.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
393
COMMUNICATION
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM RIGHT SLIDING
DOOR CONTROL MODULE Ð
Continued

Symptom:
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM THATCHAM
ALARM MODULE
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE BCM
GROUND CIRCUIT OPEN
FUSED IGNITION SWITCH OUTPUT CIRCUIT OPEN
OPEN PCI BUS CIRCUIT
THATCHAM ALARM MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, enter Body then Body Computer.
Was the DRB able to I/D or communicate with the BCM?All
Ye s®Go To 2
No®Refer to the symptom list for problems related to no communica-
tion with the BCM.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the RKE Module 6-way harness connector.
Measure the resistance between ground and the ground circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 3
No®Repair the Ground circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the Thatcham Alarm Module C1 harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the Fused Ignition Switch
Output circuit.
Is the test light illuminated?All
Ye s®Go To 4
No®Repair the Fused Ignition Switch Output circuit for an open or
short.
Perform BODY VERIFICATION TEST - VER 1.
395
COMMUNICATION

TEST ACTION APPLICABILITY
4Note: Ensure there is PCI Bus communication with other modules on the
vehicle before proceeding. If not, refer to the symptom list from the menu
and repair as necessary.
Disconnect the Thatcham Alarm Module C1 harness connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
With the DRBIIItselect Pep Module Tools.
Select lab scope.
Select Live Data.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the PCI Bus
circuit in the Thatcham Alarm Module connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Go To 5
No®Repair the PCI Bus circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
5 If there are no possible causes remaining, view repair. All
Repair
Replace the Thatcham Alarm Module in accordance with the
service information.
Perform BODY VERIFICATION TEST - VER 1.
396
COMMUNICATION
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM THATCHAM ALARM
MODULE Ð
Continued

Symptom:
*NO RESPONSE FROM CABIN HEATER ASSIST - DIESEL ONLY
POSSIBLE CAUSES
ATTEMPT TO COMMUNICATE WITH THE ECM
FUSED B+ CIRCUIT OPEN
GROUND CIRCUIT OPEN
SCI TRANSMIT CIRCUIT OPEN
CABIN HEATER ASSIST
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, attempt to communicate with the ECM.
Was the DRB able to I/D or communicate with the ECM?All
Ye s®Go To 2
No®Refer to the symptom list for problems related to no communica-
tion with the ECM.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Cabin Heater Assist C2 harness connector.
Using a 12-volt test light connected to ground, probe the Fused B+ circuit.
Is the test light illuminated?All
Ye s®Go To 3
No®Check the IPM Fuse #15 for an open. If open, check for a short to
ground on the Fused B+ circuit. If not open, repair the Fused B+
circuit for an open.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the Cabin Heater Assist C2 harness connector.
Measure the resistance between ground and the ground circuit.
Is the resistance below 5.0 ohms?All
Ye s®Go To 4
No®Repair the ground circuit for an open.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Disconnect the Cabin Heater Assist C1 harness connector.
Disconnect the DRB from the DLC.
Measure the resistance of the SCI Transmit circuit between the Cabin Heater Assist
connector and the DLC.
Is the resistance below 5.0 ohms?All
Ye s®Go To 5
No®Repair the SCI Transmit circuit for an open.
Perform CABIN HEATER VERIFICATION TEST - VER 1.
397
COMMUNICATION

Symptom:
*NO RESPONSE FROM CONTROLLER ANTILOCK BRAKE
POSSIBLE CAUSES
NO RESPONSE FROM CAB
GROUND CIRCUIT OPEN
OPEN FUSED IGNITION SWITCH OUTPUT CIRCUIT
OPEN PCI BUS CIRCUIT
CONTROLLER ANTILOCK BRAKE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Note: As soon as one or more module communicates with the DRB, answer
the question.
With the DRB, attempt to communicate with the Airbag Control Module (ACM).
With the DRB, attempt to communicate with the Body Control Module (BCM).
Was the DRB able to I/D or establish communications with either of the modules?All
Ye s®Go To 2
No®Refer to the Communications category and perform the symptom
PCI Bus Communication Failure.
Perform ABS VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the CAB harness connector.
Measure the resistance between ground and both ground circuits.
Is the resistance below 5.0 ohms for both measurements?All
Ye s®Go To 3
No®Repair the ground circuit(s) for an open.
Perform ABS VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Disconnect the CAB harness connector.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the Fused Ignition Switch
Output circuit.
Is the test light illuminated?All
Ye s®Go To 4
No®Repair the Fused Ignition Switch Output circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
399
COMMUNICATION

TEST ACTION APPLICABILITY
4Note: Ensure there is PCI Bus communication with other modules on the
vehicle before proceeding. If not, refer to the symptom list from the menu
and repair as necessary.
Disconnect the CAB harness connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
With the DRBIIItselect Pep Module Tools.
Select lab scope.
Select Live Data.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the PCI Bus
circuit in the CAB connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Go To 5
No®Repair the PCI Bus circuit for an open.
Perform ABS VERIFICATION TEST - VER 1.
5 If there are no possible causes remaining, view repair. All
Repair
Replace the Controller Antilock Brake in accordance with the
Service Information.
Perform ABS VERIFICATION TEST - VER 1.
400
COMMUNICATION
*NO RESPONSE FROM CONTROLLER ANTILOCK BRAKE ÐContinued

Symptom:
*NO RESPONSE FROM ECM (PCI BUS) - DIESEL ONLY
POSSIBLE CAUSES
ECM PCI NO RESPONSE
PCI BUS CIRCUIT OPEN
ENGINE CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
NOTE: As soon as one or more module communicates with the DRB, answer
the question.
With the DRB, enter Body then Body Computer.
With the DRB, enter Anti-Lock Brakes.
With the DRB, enter Body then Electro/Mechanical Cluster (MIC).
With the DRB, enter Passive Restraints then Airbag.
Were you able to establish communications with any of the modules?All
Ye s®Go To 2
No®Refer to symptom PCI Bus Communication Failure in the Com-
munications category.
Perform ROAD TEST VERIFICATION - VER-2.
2 With the DRB read ECM Diagnostic Trouble Codes. This is to ensure power and
grounds to the ECM are operational.
NOTE: If the DRB will not read ECM DTC's, follow the NO RESPONSE TO
ECM (SCI only) symptom path, if vehicle will start. For NO START Condi-
tions follow the no start symptom in the Starting category.
Turn the ignition off.
Disconnect the ECM harness connectors.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
With the DRBIIItselect Pep Module Tools.
Select lab scope.
Select Live Data.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the down arrow to set voltage range to 20 volts. Press F2 again
when complete.
Connect the Black lead to ground. Connect the Red lead to the PCI Bus circuit in the
ECM connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
Does the voltage pulse from 0 to approximately 7.5 volts?All
Ye s®Replace and program the Engine Control Module in accordance
with the Service Information.
Perform ROAD TEST VERIFICATION - VER-2.
No®Repair the PCI Bus circuit for an open.
Perform ROAD TEST VERIFICATION - VER-2.
401
COMMUNICATION