engine CHRYSLER VOYAGER 2001 Service Manual

8W-95 SPLICE LOCATIONS BUX
TABLE OF CONTENTS
page
SPLICE LOCATIONS BUX
DESCRIPTION............................1
SPLICE LOCATIONS BUX
DESCRIPTION
This section provides illustrations identifying the
general location of the splices in this vehicle. A spliceindex is provided. Use the wiring diagrams in each
section for splice number identification. Refer to the
index for proper splice number. For splices that are
not shown in the figures N/S appears in the Fig. col-
umn.
Splice Number Location Fig.
S101 800mm from T/O for G102 6
S102 500mm from T/O for G102 6
S103 (2.5L) Between T/O for Battery Temperature Sensor and T/O for
C1024
S103 (3.3L/3.8L) Near T/O for C100 N/S
S104 Near T/O for G102 6
S105 (3.3L/3.8L) Near T/O for Battery (+)
S106 (2.4L) 40mm from T/O for Torque Converter Clutch Solenoid 1
S106 (2.5L) Near T/O for Battery Temperature Sensor 4
S106 (3.3L/3.8L) Near T/O for G103 5
S107 (2.4L) In T/O for EGR Solenoid 1
S107 (2.5L) Between T/O for Engine Starter Motor and T/O for
Engine Control Module C13
S107 (3.3L/3.8L) In T/O for EGR Solenoid 5
S108 (3.3L/3.8L) Near T/O for Powertrain Control Module N/S
S109 (3.3L/3.8L) Near T/O for Camshaft Position Sensor N/S
S111 (2.4L) Near T/O for C101 N/S
S111 (2.5L) Near T/O for Battery (-) N/S
S111 (3.3L/3.8L) Near T/O for Powertrain Control Module N/S
S112 Near T/O for Intelligent Power Module - C3 N/S
S113 (2.4L) Near T/O for Park/Neutral Position Switch 1
S114 (3.3L/3.8L) In T/O to Transmission Control Module N/S
S115 (3.3L/3.8L) In T/O to Transmission Control Module N/S
S116 (2.4L) 180mm from T/O for Torque Converter Clutch Solenoid 1
S116 (2.5L) Near T/O for Mass Air Flow Sensor 3
S116 (3.3L/3.8L) Near T/O for Ignition Coil Pack 5
S117 (2.4L) Neat T/O for G101 and G103 1
S117 (3.3L/3.8L) Near T/O for Output Speed Sensor 5
S118 (2.4L) Near T/O for Knock Sensor 1
RG8W-95 SPLICE LOCATIONS BUX8Wa-95-1

Splice Number Location Fig.
S119 (2.5L) Near T/O for Engine Starter Motor 4
S120 (2.4L) Near T/O for Oxygen Sensors 2
S120 (3.3L/3.8L) Near T/O for Oxygen Sensors 5
S121 (3.3L/3.8L) Near T/O for Output Speed Sensor 5
S122 (2.4L) In T/O to Engine Starter Motor 1
S122 (3.3L/3.8L) In T/O to Engine Starter Motor 5
S123 In T/O to Low Note Horn 8
S124 (2.4L) Near T/O for Fuel Injector No.2 N/S
S124 (3.3L/3.8L) Near T/O for Fuel Injector No.5 and No.6 N/S
S125 (2.4L) In T/O for Manifold Absolute Pressure Sensor N/S
S127 (2.5L) Near T/O for Engine Starter Motor N/S
S128 (2.5L) Near T/O for Engine Starter Motor 4
S129 (2.5L) Near T/O for Battery (+) N/S
S130 (2.5L) Near T/O for Battery (+) N/S
S131 (3.3L/3.8L) Near T/O for Transmission Control Module N/S
S132 (2.5L) Near T/O for Battery (+) N/S
S133 (2.5L) Near T/O for Intelligent Power Module C3 N/S
S135 (2.5L) Near T/O for Glow Plug No.2 4
S136 (2.5L) Between T/O for Radiator Fan No.2 and T/O for G102 N/S
S137 (2.5L) Near T/O for A/C Compressor Clutch 4
S138 (2.5L) Between T/O for Radiator Fan No.2 and T/O for G102 N/S
S139 (2.5L) Between T/O for Engine Starter Motor and T/O for
Engine Control Module C13
S141 (2.4L) Near T/O for Powertrain Control Module N/S
S141 (2.5L) Near /t/O for G100 N/S
S141 (3.3L/3.8L) Near T/O for Powertrain Control Module N/S
S142 (3.3L/3.8L) Near T/O for A/C Compressor Clutch 5
S143 (2.5L) Near T/O for Engine Control Module C1 4
S143 (3.3L/3.8L) Near T/O for Intelligent Power Module - C3 N/S
S144 (2.5L) Between T/O for Battery Temperature Sensor and T/O for
C1034
S145 (2.5L) Near T/O for Battery (+) N/S
S148 (2.5L) Near T/O for Engine Starter Motor 4
S150 (2.5L) Between T/O for Battery Temperature Sensor and T/O for
C103N/S
S151 (2.5L) Near T/O for Radiator Fan Relay No.1 7
S152 (2.5L) Near T/O for Left Fog Lamp N/S
S157 (2.5L) Near T/O for Glow Plug No.1 4
S187 (2.5L) Near T/O for Engine Control Module C1 4
S188 (2.5L) Near T/O for Radiator Fan Relay No.1 7
S201 In T/O to Instrument Panel Speaker 9
S202 Near T/O for Instrument Panel Switch Bank 9, 10
S203 Near T/O for Instrument Panel Switch Bank 9, 10
8Wa - 95 - 2 8W-95 SPLICE LOCATIONS BUXRG
SPLICE LOCATIONS BUX (Continued)

Fig. 1 ENGINE HARNESS SPLICES - 2.4L
RG8W-95 SPLICE LOCATIONS BUX8Wa-95-5
SPLICE LOCATIONS BUX (Continued)

Fig. 2 ENGINE HARNESS SPLICES - 2.4L
8Wa - 95 - 6 8W-95 SPLICE LOCATIONS BUXRG
SPLICE LOCATIONS BUX (Continued)

Fig. 3 2.5 LITER DIESEL ENGINE SPLICES REAR
RG8W-95 SPLICE LOCATIONS BUX8Wa-95-7
SPLICE LOCATIONS BUX (Continued)

Fig. 4 2.5 LITER DIESEL ENGINE SPLICES FRONT
8Wa - 95 - 8 8W-95 SPLICE LOCATIONS BUXRG
SPLICE LOCATIONS BUX (Continued)

Fig. 5 ENGINE HARNESS SPLICES - 3.3L/3.8L
RG8W-95 SPLICE LOCATIONS BUX8Wa-95-9
SPLICE LOCATIONS BUX (Continued)

Fig. 6 LEFT FRONT ENGINE COMPARTMENT SPLICES
Fig. 7 LEFT FRONT ENGINE COMPARTMENT DIESEL
8Wa - 95 - 10 8W-95 SPLICE LOCATIONS BUXRG
SPLICE LOCATIONS BUX (Continued)

Fig. 8 RIGHT FRONT ENGINE COMPARTMENT SPLICES
RG8W-95 SPLICE LOCATIONS BUX8Wa-95-11
SPLICE LOCATIONS BUX (Continued)

ENGINE 2.4L
TABLE OF CONTENTS
page page
ENGINE 2.4L.............................. 1ENGINE 3.3/3.8L......................... 71
ENGINE 2.4L
TABLE OF CONTENTS
page page
ENGINE 2.4L
DESCRIPTION............................3
DIAGNOSIS AND TESTING..................3
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST.........................3
CYLINDER COMPRESSION PRESSURE
TEST.................................3
ENGINE OIL LEAK INSPECTION............4
ENGINE...............................5
ENGINE DIAGNOSIS - PERFORMANCE......5
ENGINE DIAGNOSIS - MECHANICAL.........7
STANDARD PROCEDURE...................9
ENGINE CORE AND OIL GALLERY PLUGS....9
REPAIR OF DAMAGED OR WORN
THREADS..............................9
HYDROSTATIC LOCKED ENGINE...........9
FORM-IN-PLACE GASKETS AND SEALERS. . . 10
ENGINE GASKET SURFACE PREPARATION . . 11
MEASURING WITH PLASTIGAGE..........11
REMOVAL..............................12
INSTALLATION...........................13
SPECIFICATIONS........................16
SPECIAL TOOLS.........................19
AIR CLEANER ELEMENT
REMOVAL..............................22
INSTALLATION...........................22
AIR CLEANER HOUSING
REMOVAL..............................22
INSTALLATION...........................22
CYLINDER HEAD
DESCRIPTION...........................22
OPERATION.............................23
DIAGNOSIS AND TESTING.................23
CYLINDER HEAD GASKET...............23
REMOVAL..............................23
CLEANING..............................24
INSPECTION............................24
INSTALLATION...........................24CAMSHAFT OIL SEAL(S)
REMOVAL..............................26
INSTALLATION...........................26
CAMSHAFT(S)
DESCRIPTION...........................26
OPERATION.............................27
STANDARD PROCEDURE..................27
CAMSHAFT END-PLAY..................27
REMOVAL..............................27
CLEANING..............................28
INSPECTION............................28
INSTALLATION...........................28
CYLINDER HEAD COVER
REMOVAL..............................29
CLEANING..............................29
INSPECTION............................29
INSTALLATION...........................29
INTAKE/EXHAUST VALVES & SEATS
DESCRIPTION...........................30
CLEANING..............................30
VALVE SPRINGS
REMOVAL..............................30
INSPECTION............................31
INSTALLATION...........................31
HYDRAULIC LIFTERS
DIAGNOSIS AND TESTING.................32
LASH ADJUSTER (TAPPET) NOISE
DIAGNOSIS...........................32
REMOVAL..............................32
INSTALLATION...........................32
ROCKER ARMS
REMOVAL..............................33
INSPECTION............................33
INSTALLATION...........................33
ENGINE BLOCK
DESCRIPTION...........................33
STANDARD PROCEDURE..................33
CYLINDER BORE AND PISTON - FITTING....33
CYLINDER BORE HONING...............34
RSENGINE 2.4L9-1