display CHRYSLER VOYAGER 2001 Workshop Manual

POSSIBLE CAUSES
CHECK FOR ACTIVE ATC DTCS AND COOLDOWN TEST MESSAGES
STORED CODES TEST COMPLETE
TEST ACTION APPLICABILITY
1Note: Active codes must be resolved before diagnosing stored codes.
Anytime a code becomes active during this test, proceed to the conclusion question.
Turn the ignition on.
With the DRBIIIt, record and erase stored ATC DTC's.
Cycle the ignition switch.
Start the engine.
Monitor the DRBIIItfor active ATC DTCs while performing the following test steps.
Press the ATC Power switch on.
Turn the Front Blower switch to the low position.
Turn the Rear Blower switch to the Auto position.
Set the Driver, Rear, and Pass temperature controls to 60.
Turn the Mode switch to the panel position.
Press the Recirculation mode switch on, wait 30 seconds and then press it off.
Press the A/C mode switch on, wait 30 seconds and then press it off.
Press the Rear Defogger switch on, wait 30 seconds and then press it off.
Set the Driver temperature control to the max heat setting, wait 30 seconds and then
set it to the max cool setting. Repeat this step for the Rear and Pass temperature
controls.
Turn the Mode switch to each position for 30 seconds and then turn it back to the
panel position.
Turn the Front Blower switch to each position and then turn it back to the low
position.
Press the Auto HI switch, wait 30 seconds, press the Auto LO switch, wait 30 seconds
and then turn the Front Blower switch to the low position.
Turn the Rear Blower switch to each position and then turn it to the Rear Control
position.
On the Rear ATC Control, turn the Blower switch to each position and then turn it
to the low position.
On the Rear ATC Control, set the Rear temperature control to the max heat setting,
wait 30 seconds and then set it to the max cool setting.
On the Rear ATC Control, turn the Mode switch to each position for 30 seconds.
With the DRBIIIt, perform the ATC Cool Down test.
With the DRBIIIt, reset the ATC.
Place the vehicle on a hoist, and raise the wheels off the floor.
WARNING: Be sure to keep hands and feet clear of rotating wheels. Keep
clear of the engine's moving parts
Start engine. Place the transmission in drive. Brake off.
Does the DRBIIItdisplay any active ATC DTCs or Cooldown Test messages?All
Ye s®Return to the symptom list and choose the symptom(s)
Perform BODY VERIFICATION TEST - VER 1.
No®No problem found at this time.
Perform BODY VERIFICATION TEST - VER 1.
231
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (STORED) ÐContinued

Symptom:
COOLDOWN TEST FAILED
When Monitored and Set Condition:
COOLDOWN TEST FAILED
When Monitored: When executing the Cooldown Test.
Set Condition: This DTC is set if the A/C system is unable to bring the evaporator
temperature down 6.7ÉC (20ÉF) within two minutes.
POSSIBLE CAUSES
OTHER COOLDOWN TEST MESSAGES PRESENT
ATC DTC(S) PRESENT
CHECK THE PCM/ECM FOR DTCS
A/C SYSTEM TESTING
TEST ACTION APPLICABILITY
1NOTE: The work area ambient temperature must be above 10ÉC (50ÉF) to
test A/C system operation.
Are any other messages displayed with the Cooldown Test Failed message?All
Ye s®Return to the symptom list and choose the symptom(s).
After the repair is complete, rerun the Cooldown Test.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2NOTE: The work area ambient temperature must be above 10ÉC (50ÉF) to
test A/C system operation.
Turn the ignition on.
With the DRBIIIt, read ATC DTCs.
Does the DRBIIItdisplay any ATC DTCs?All
Ye s®Return to the symptom list and choose the symptom(s).
After the repair is complete, rerun the Cooldown Test.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
232
AUTOMATIC TEMPERATURE CONTROL

Symptom:
EVAP TEMP SENSOR OPEN
When Monitored and Set Condition:
EVAP TEMP SENSOR OPEN
When Monitored: During the Cooldown Test.
Set Condition: This message is displayed if the ATC detects an abnormally high voltage
on the evaporator temperature sensor signal during the Cooldown Test.
POSSIBLE CAUSES
EVAPORATOR TEMPERATURE SENSOR
EVAPORATOR TEMPERATURE SENSOR SIGNAL CIRCUIT OPEN
SENSOR GROUND CIRCUIT OPEN
AT C
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the in-line C202 harness connector.
Connect a jumper wire between the Evaporator Temperature Sensor Signal circuit
and the Sensor Ground circuit at the in-line C202 harness connector (HVAC side).
Turn the ignition on.
With the DRBIIItin Sensor Display, read the Evaporator Temperature Sensor
voltage.
Does the DRBIIItdisplay: 0.0 volts?All
Ye s®Check the wiring harness between the in-line C202 harness
connector (plenum side) and the Evap Temp Sensor for an open.
Repair as necessary. If Ok, replace the Evaporator Temperature
Sensor.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2 Turn the ignition off.
Disconnect the ATC C2 harness connector.
Disconnect the in-line C202 harness connector.
Measure the resistance of the Evaporator Temperature Sensor Signal circuit between
the ATC C2 harness connector and the in-line C202 harness connector.
Is the resistance below 5.0 ohms?All
Ye s®Go To 3
No®Repair the Evaporator Temperature Sensor Signal circuit be-
tween the ATC C2 harness connector and the in-line C202
harness connector (HVAC side) for an open.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
241
AUTOMATIC TEMPERATURE CONTROL

Symptom:
EVAP TEMP SENSOR SHORTED
When Monitored and Set Condition:
EVAP TEMP SENSOR SHORTED
When Monitored: During the Cooldown Test.
Set Condition: This message is displayed if the ATC detects an abnormally low voltage on
the evaporator temperature sensor signal during the Cooldown Test.
POSSIBLE CAUSES
EVAPORATOR TEMPERATURE SENSOR
EVAPORATOR TEMPERATURE SENSOR SIGNAL CIRCUIT SHORT TO GROUND
EVAPORATOR TEMPERATURE SENSOR SIGNAL CIRCUIT SHORT TO SENSOR GROUND CIR-
CUIT
AT C
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the in-line C202 harness connector.
Turn the ignition on.
With the DRBIIItin Sensor Display, read the Evaporator Temperature Sensor
voltage.
Does the DRBIIItdisplay: 5.0 volts or greater?All
Ye s®Check the Evap Temp Sensor Signal circuit between the in-line
C202 harness connector (plenum side) and the Evap Temp Sensor
for a short to ground. Repair as necessary. If Ok, replace the
Evaporator Temperature Sensor.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 2
2 Turn the ignition off.
Disconnect the ATC C2 harness connector.
Disconnect the in-line C202 harness connector.
Measure the resistance between ground and the Evaporator Temperature Sensor
Signal circuit (HVAC side).
Is the resistance above 100k ohms?All
Ye s®Go To 3
No®Repair the Evaporator Temperature Sensor Signal circuit be-
tween the ATC C2 harness connector and the in-line C202
harness connector (HVAC side) for a short to ground.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
243
AUTOMATIC TEMPERATURE CONTROL

TEST ACTION APPLICABILITY
2 Turn the ignition off.
Disconnect the ATC Remote Sensor harness connector.
Turn the ignition on.
Measure the voltage of the KDB 2 Data circuit.
Is the voltage above 10.0 volts?All
Ye s®Go To 3
No®Go To 13
3 Turn the ignition off.
Disconnect the ATC Remote Sensor harness connector.
Disconnect the ATC C3 harness connector.
Turn the ignition on.
Measure the voltage of the KDB 2 Data circuit.
Is the voltage above 1.0 volt?All
Ye s®Repair the KDB 2 Data circuit for a short to voltage.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
4 Turn the ignition off.
Disconnect the ATC Remote Sensor harness connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select Lab Scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the arrows to set the voltage range to 20 volts, the Offset to 4.0, and
the Probe to x10. Press F2 again and set the divisions to 40ms/Div, then press F2
again when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the KDB 2
Clock circuit in the ATC Remote Sensor harness connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
NOTE: The lab scope pattern should look similar to the example given in the
support material and cycle from approximately 0 volts to 8.0 volts.
Did the lab scope pattern and voltage react as noted above?All
Ye s®Go To 5
No®Go To 9
5 Turn the ignition off.
Disconnect the ATC Remote Sensor harness connector.
Measure the resistance between ground and the Sensor Return circuit.
Is the resistance below 10 ohms?All
Ye s®Go To 6
No®Go To 7
247
AUTOMATIC TEMPERATURE CONTROL
FRONT IR SENSOR NOT CALIBRATED (ACTIVE) ÐContinued

Symptom:
INVALID CONDITIONS FOR COOLDOWN TEST, EVAP TEMPERA-
TURE TOO LOW
When Monitored and Set Condition:
INVALID CONDITIONS FOR COOLDOWN TEST, EVAP TEMPERATURE TOO
LOW
When Monitored: When executing the Cooldown Test.
Set Condition: This message will be displayed if the A/C - Heater Control Module sees
evaporator temperature below 12.7ÉC (55ÉF) when executing the Cooldown Test.
POSSIBLE CAUSES
EVAPORATOR TEMPERATURE TOO LOW
ATC DTC(S) PRESENT
CHECK THE PCM/ECM FOR DTCS
EVAPORATOR TEMPERATURE SENSOR
SENSOR GROUND CIRCUIT HIGH RESISTANCE
EVAPORATOR TEMPERATURE SENSOR SIGNAL CIRCUIT HIGH RESISTANCE
AUTOMATIC TEMPERATURE CONTROL
TEST ACTION APPLICABILITY
1CAUTION: The work area ambient temperature must be above 15.6ÉC (60ÉF)
to test A/C system operation.
Start the engine.
Turn the A/C off.
Turn the Blower on high. Allow the blower to run for 5 minutes to ensure that the
Evaporator Temperature Sensor temperature is above 12.7ÉC (55ÉF).
With the DRBIIIt, actuate the Cooldown Test.
Does the DRBIIItdisplay: Cooldown Test Too Cold To Start?All
Ye s®Go To 2
No®Perform additional testing as necessary.
Perform BODY VERIFICATION TEST - VER 1.
2CAUTION: The work area ambient temperature must be above 15.6ÉC (60ÉF)
to test A/C system operation.
Turn the ignition on.
With the DRBIIIt, read ATC DTCs.
Does the DRBIIItdisplay any ATC DTCs?All
Ye s®Return to the symptom list and choose the symptom(s). After the
repair is complete, with the DRBIIIt, erase the DTC(s). Cycle the
ignition switch. With the DRBIIIt, reset the ATC. With the
DRBIIIt, actuate the Cooldown Test.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
258
AUTOMATIC TEMPERATURE CONTROL

TEST ACTION APPLICABILITY
3CAUTION: The work area ambient temperature must be above 15.6ÉC (60ÉF)
to test A/C system operation.
Turn the ignition on.
With the DRBIIIt, check the PCM/ECM for DTCs.
Are any DTCs present?All
Ye s®Refer to the Powertrain Diagnostic information for the related
symptom(s). After the repair is complete, with the DRBIIIt, erase
the DTC(s). Cycle the ignition switch. With the DRBIIIt, reset the
ATC. With the DRBIIIt, accuate the Cooldown Test.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
4 Turn the ignition off.
Disconnect the Evaporator Temperature Sensor harness connector.
Turn the ignition on.
With the DRBIIItin Sensor Display, read the Evaporator Temperature Sensor
voltage.
Is the voltage above 4.9 volts?All
Ye s®Go To 5
No®Go To 6
5 Turn the ignition off.
Disconnect the Evaporator Temperature Sensor harness connector.
Connect a jumper wire between the Evaporator Temperature Sensor Signal circuit
and the Sensor Ground circuit at the Evaporator Temperature Sensor harness
connector.
Turn the ignition on.
With the DRBIIItin Sensor Display, read the Evaporator Temperature Sensor
voltage.
Is the voltage 0.0 volts?All
Ye s®Replace the Evaporator Temperature Sensor in accordance with
the Service Information. After the repair is complete, with the
DRBIIIt, reset the ATC. With the DRBIIIt, accuate the Cooldown
Test.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 6
6NOTE: Ensure that the voltmeter leads meet the terminals in the connector
and that there is good terminal to wire connection.
NOTE: Ensure the voltmeter leads are connected for positive polarity.
Back probe the Sensor Ground circuit between the Evaporator Temperature Sensor
harness connector and the ATC harness connector.
Turn the ignition on.
Is the voltage below 0.10 volt?All
Ye s®Go To 7
No®Repair the high resistance in the Sensor Ground circuit. After the
repair is complete, with the DRBIIIt, reset the ATC. With the
DRBIIIt, accuate the Cooldown Test.
Perform BODY VERIFICATION TEST - VER 1.
259
AUTOMATIC TEMPERATURE CONTROL
INVALID CONDITIONS FOR COOLDOWN TEST, EVAP TEMPERATURE
TOO LOW Ð
Continued

Symptom List:
PCI BUS SHORTED HIGH (ACTIVE)
PCI BUS SHORTED LOW (ACTIVE)
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be PCI BUS SHORTED HIGH
(ACTIVE).
When Monitored and Set Condition:
PCI BUS SHORTED HIGH (ACTIVE)
When Monitored: With the ignition on.
Set Condition: This DTC is set if the ATC detects a short to voltage on the PCI Bus circuit.
PCI BUS SHORTED LOW (ACTIVE)
When Monitored: With the ignition on.
Set Condition: This DTC is set if the ATC detects a short to ground on the PCI Bus circuit.
POSSIBLE CAUSES
DTC CONDITION
TEST ACTION APPLICABILITY
1NOTE: For this code to be active, the DRB will not be able to communicate
with any modules on the vehicle (except the PCM/ECM).
NOTE: If this code is set and active it will be necessary to replace the
Automatic Temperature Control Module for displaying a false DTC.
NOTE: If this code is NOT active do not perform this test.
If there are no possible causes remaining, view repair.All
Repair
Replace the ATC.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
267
AUTOMATIC TEMPERATURE CONTROL

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Disconnect the Rear Automatic Temperature Control Switch harness connector.
Disconnect the ATC C2 harness connector.
Turn the ignition on.
Measure the voltage of the KDB Data circuit.
Is the voltage above 1.0 volt?All
Ye s®Repair the KDB Data circuit for a short to voltage.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
4 Turn the ignition off.
Disconnect the Rear Automatic Temperature Control Switch harness connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select Lab Scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the arrows to set the voltage range to 20 volts, the Offset to 4.0, and
the Probe to x10. Press F2 again and set the divisions to 40ms/Div, then press F2
again when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the KDB Clock
circuit in the Rear Automatic Temperature Control Switch harness connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
NOTE: The lab scope pattern should look similar to the example given in the
support material and cycle from approximately 0 volts to 8.0 volts.
Did the lab scope pattern and voltage react as noted above?All
Ye s®Go To 5
No®Go To 6
5 If there are no possible causes remaining, view repair. All
Repair
Replace the Rear Automatic Temperature Control Switch.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
6 Turn the ignition off.
Disconnect the Rear Automatic Temperature Control Switch harness connector.
Disconnect the ATC C2 harness connector.
Turn the ignition on.
Measure the voltage of the KDB Clock circuit.
Is the voltage above 1.0 volt?All
Ye s®Repair the KDB Clock circuit for a short to voltage.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 7
277
AUTOMATIC TEMPERATURE CONTROL
REAR IR SENSOR NOT CALIBRATED (ACTIVE) ÐContinued

TEST ACTION APPLICABILITY
4 Turn the ignition off.
Disconnect the Rear Automatic Temperature Control Switch harness connector.
Disconnect the ATC C2 harness connector.
Turn the ignition on.
Measure the voltage of the KDB Data circuit.
Is the voltage above 1.0 volt?All
Ye s®Repair the KDB Data circuit for a short to voltage.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 5
5 Turn the ignition off.
Disconnect the Rear Automatic Temperature Control Switch harness connector.
Use Scope input cable CH7058, Cable to Probe adapter CH7062, and the red and
black test probes.
Connect the scope input cable to the channel one connector on the DRB. Attach the
red and black leads and the cable to probe adapter to the scope input cable.
Select Lab Scope.
Select Live.
Select 12 volt square wave.
Press F2 for Scope.
Press F2 and use the arrows to set the voltage range to 20 volts, the Offset to 4.0, and
the Probe to x10. Press F2 again and set the divisions to 40ms/Div, then press F2
again when complete.
Connect the Black lead to the chassis ground. Connect the Red lead to the KDB Clock
circuit in the Rear Automatic Temperature Control Switch harness connector.
Turn the ignition on.
Observe the voltage display on the DRB Lab Scope.
NOTE: The lab scope pattern should look similar to the example given in the
support material and cycle from approximately 0 volts to 8.0 volts.
Did the lab scope pattern and voltage react as noted above?All
Ye s®Go To 6
No®Go To 7
6 If there are no possible causes remaining, view repair. All
Repair
Replace the Rear Automatic Temperature Control Switch.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
7 Turn the ignition off.
Disconnect the Rear Automatic Temperature Control Switch harness connector.
Disconnect the ATC C2 harness connector.
Turn the ignition on.
Measure the voltage of the KDB Clock circuit.
Is the voltage above 1.0 volt?All
Ye s®Repair the KDB Clock circuit for a short to voltage.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 8
281
AUTOMATIC TEMPERATURE CONTROL
REAR KEYBOARD FAULT (ACTIVE) ÐContinued