CHRYSLER VOYAGER 2002 Service Manual

CHRYSLER VOYAGER 2002 Service Manual VOYAGER 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56871/w960_56871-0.png CHRYSLER VOYAGER 2002 Service Manual
Trending: Brake, Starter motor, air bleeding, alarm, jump start terminals, sport mode, spare tire

Page 1351 of 2399

CHRYSLER VOYAGER 2002  Service Manual (11) Install air cleaner and air inlet hose assembly.
(12) Connect the inlet air temperature (IAT) sen-
sor electrical connector.
(13) Connect battery negative cable.
INTAKE MANIFOLD - LOWER
REMOVAL -

Page 1352 of 2399

CHRYSLER VOYAGER 2002  Service Manual (6) Connect the engine coolant temperature sensor
(Fig. 126).
(7) Connect the heater supply (Fig. 126) and radi-
ator upper hoses to manifold.
(8) Connect the fuel line. (Refer to 14 - FUEL SYS-
TEM/F

Page 1353 of 2399

CHRYSLER VOYAGER 2002  Service Manual EXHAUST MANIFOLD
DESCRIPTION
The exhaust manifolds are log type and made of
Hi-Sil-Moly (high temperature resistant) nodular cast
iron. The exhaust manifolds are attached directly to
the cylinder head

Page 1354 of 2399

CHRYSLER VOYAGER 2002  Service Manual INSPECTION
Inspect exhaust manifolds for damage or cracks
and check distortion of the cylinder head mountingsurface and exhaust crossover mounting surface with
a straightedge and thickness gauge (Fig.

Page 1355 of 2399

CHRYSLER VOYAGER 2002  Service Manual (12) Install the wiper module. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/WIPER MODULE -
INSTALLATION)
(13) Connect battery negative cable.
EXHAUST MANIFOLD - LEFT
REMOVAL
(1) Disconnect battery negati

Page 1356 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Position heat shield on manifold (Fig. 136).
(4) Install the remaining manifold attaching bolts.
Tighten all bolts to 23 N´m (200 in. lbs.).
(5) Install and tighten heat shield attaching nut to
1

Page 1357 of 2399

CHRYSLER VOYAGER 2002  Service Manual (12) Remove heater hose from timing chain cover
housing (Fig. 140) or water pump inlet tube (if
engine oil cooler equipped) (Fig. 141).
(13) Remove the right side engine mount. (Refer to
9 - ENGINE/EN

Page 1358 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Rotate crankshaft so that the oil pump drive
flats are in the vertical position.
(4) Position oil pump inner rotor so the mating
flats are in the same position as the crankshaft drive
flats (Fig.

Page 1359 of 2399

CHRYSLER VOYAGER 2002  Service Manual (18) Install oil pump pick-up tube with new
O-ring. Tighten attaching bolt to 28 N´m (250 in.
lbs.).
(19) Install oil pan. (Refer to 9 - ENGINE/LUBRI-
CATION/OIL PAN - INSTALLATION)
(20) Install inne

Page 1360 of 2399

CHRYSLER VOYAGER 2002  Service Manual TIMING CHAIN AND
SPROCKETS
REMOVAL
REMOVAL - TIMING CHAIN AND CAMSHAFT
SPROCKET
(1) Disconnect negative cable from battery.
(2) Remove the timing chain cover. (Refer to 9 -
ENGINE/VALVE TIMING/TIMING
Trending: height adjustment, fuel consumption, fuel, brake pads, AUX, air conditioning, heater