CHRYSLER VOYAGER 2002 Service Manual

CHRYSLER VOYAGER 2002 Service Manual VOYAGER 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56871/w960_56871-0.png CHRYSLER VOYAGER 2002 Service Manual
Trending: mirror controls, AUX, flat tire, wheelbase, fuel pressure, catalytic converter, interior lights

Page 1311 of 2399

CHRYSLER VOYAGER 2002  Service Manual (2) Follow the same procedure on the remaining 5
cylinders using the firing sequence 1-2-3-4-5-6.Make
sure piston in cylinder is at TDC on the valve
spring that is being covered.
(3) Remove spark plug

Page 1312 of 2399

CHRYSLER VOYAGER 2002  Service Manual ASSEMBLY - ROCKER ARMS AND SHAFT
(1) Install rocker arms on the shaft (Fig. 42).
Install in the orginal positions if re-used.Ensurethe
rocker shaft, all the retainers and washers are prop-
erly positi

Page 1313 of 2399

CHRYSLER VOYAGER 2002  Service Manual VALVE STEM SEALS
DESCRIPTION
The valve stem seals are made of Viton rubber. The
seals are positioned over the valve stem and seated
on the valve guide (Fig. 44).
Fig. 42 ROCKER ARMS AND SHAFT
1 - BOLT

Page 1314 of 2399

CHRYSLER VOYAGER 2002  Service Manual REMOVAL
(1) Remove the valve springs. (Refer to 9 -
ENGINE/CYLINDER HEAD/VALVE SPRINGS -
REMOVAL)
(2) Remove the valve stem seal (Fig. 44).
INSTALLATION
(1) Install the valve stem seal squarely over t

Page 1315 of 2399

CHRYSLER VOYAGER 2002  Service Manual The cylinder walls should be checked for out-of-
round and taper with Tool C119 or equivalent (Fig.
46) (Refer to 9 - ENGINE - SPECIFICATIONS). If
the cylinder walls are badly scuffed or scored, the
c

Page 1316 of 2399

CHRYSLER VOYAGER 2002  Service Manual (4) Remove camshaft thrust plate (Fig. 47).
(5) Install a long bolt into front of camshaft to
facilitate removal of the camshaft.
(6) Remove the camshaft (Fig. 47), being careful
not to damage cam bea

Page 1317 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Place a piece of Plastigage across the entire
width of the bearing shell in the bearing cap approx-
imately 6.35 mm (1/4 in.) off center and away from
the oil hole. In addition, suspect areas can

Page 1318 of 2399

CHRYSLER VOYAGER 2002  Service Manual DESCRIPTION - 3.8L
The nodular iron crankshaft is supported by four
main bearings, with number two position providing
thrust bearing location (Fig. 52). Each main bearing
cap has two vertical retainin

Page 1319 of 2399

CHRYSLER VOYAGER 2002  Service Manual (13) Remove and discard the main bearing cross
bolts and washers (3.8L engine only).
NOTE: Install new cross bolt and washer assembly
(3.8L engine only) upon reassembly.
(14) Remove the main bearing c

Page 1320 of 2399

CHRYSLER VOYAGER 2002  Service Manual (11) Install the timing chain cover.
(12) Install the oil pick-up tube and oil pan. (Refer
to 9 - ENGINE/LUBRICATION/OIL PAN - INSTAL-
LATION)
(13) Install the transaxle to the engine.
(14) Install th
Trending: center console, turn signal, HCU, bcm, ignition, fuel filter, parking brake