compressor CHRYSLER VOYAGER 2002 Workshop Manual

CHRYSLER VOYAGER 2002 Workshop Manual VOYAGER 2002 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56871/w960_56871-0.png CHRYSLER VOYAGER 2002 Workshop Manual

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CHRYSLER VOYAGER 2002 Workshop Manual (11) Repeat procedure for each cylinder requiring
valve spring removal.
INSPECTION
Whenever valves have been removed for inspection,
reconditioning or replacement, valve springs should
be tested (Fig.

Page 1329 of 2399

CHRYSLER VOYAGER 2002 Workshop Manual (5) Inspect connecting rods and connecting rod
caps for cylinder identification. Identify them, if nec-
essary (Fig. 78).
(6) Remove connecting rod cap. Install connecting
rod bolt protectors on conne

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CHRYSLER VOYAGER 2002 Workshop Manual (6) The pistons are marked with a ªFº located near
the piston pin. Install piston with this mark posi-
tioned to front of engine on both cylinder banks. The
connecting rod oil squirt hole faces the

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CHRYSLER VOYAGER 2002 Workshop Manual (3) Position heat shield on manifold (Fig. 136).
(4) Install the remaining manifold attaching bolts.
Tighten all bolts to 23 N´m (200 in. lbs.).
(5) Install and tighten heat shield attaching nut to
1

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CHRYSLER VOYAGER 2002 Workshop Manual (3) Rotate crankshaft so that the oil pump drive
flats are in the vertical position.
(4) Position oil pump inner rotor so the mating
flats are in the same position as the crankshaft drive
flats (Fig.

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CHRYSLER VOYAGER 2002 Workshop Manual INSTALLATION
INSTALLATION - 2.5L TURBO DIESEL ENGINE
(1) Reassembly engine and transmission assembly
and install on engine cradle.
(2) Position engine and cradle assembly under
vehicle.
(3) Slowly low

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CHRYSLER VOYAGER 2002 Workshop Manual VM.1064 POWER STEERING PUMP GEAR
REMOVER
VM.1065 PISTON RING COMPRESSOR
VM.1066 CYLINDER HEAD COVER ALIGNMENT
PINS
VM.1068 90 DEGREES AFTER TDC ALIGNMENT PIN
VM.1069 CRANKSHAFT REM/INSTALL SLEEVE
VM.1

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CHRYSLER VOYAGER 2002 Workshop Manual CYLINDER HEAD
STANDARD PROCEDURE
STANDARD PROCEDURE - VALVE SERVICE
This procedure is done with the engine cylinder
head removed from the block.
DISASSEMBLY
(1) Remove the engine cylinder head from th

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CHRYSLER VOYAGER 2002 Workshop Manual assembly, determined by the numbers stamped on
the crown of individual pistons. Engine cylinders are
numbered starting from gear train end of the engine.
Face arrow on top of piston toward front of
en

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CHRYSLER VOYAGER 2002 Workshop Manual TURBOCHARGER SYSTEM
DESCRIPTION
CAUTION: The turbocharger is a performance part
and must not be tampered with. The wastegate
bracket is an integral part of the turbocharger. Tam-
pering with the waste