compressor CHRYSLER VOYAGER 2002 User Guide
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2002, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2002Pages: 2399, PDF Size: 57.96 MB
Page 298 of 2399
ACCESSORY DRIVE
TABLE OF CONTENTS
page page
ACCESSORY DRIVE
SPECIFICATIONS - ACCESSORY BELT
TENSION.............................9
BELT TENSIONER
REMOVAL.............................9
INSTALLATION..........................9
IDLER PULLEY
REMOVAL.............................10
INSTALLATION.........................10
DRIVE BELTS
DESCRIPTION
DESCRIPTION - ACCESSORY DRIVE BELT . 10DESCRIPTION - POWER STEERING BELT . . 10
OPERATION
OPERATION-ACCESSORY DRIVE BELT....10
OPERATION-POWER STEERING BELT.....10
DIAGNOSIS AND TESTING - ACCESSORY
DRIVE BELT.........................11
REMOVAL
REMOVAL-ACCESSORY DRIVE BELT......11
REMOVAL...........................11
INSTALLATION
INSTALLATION-ACCESSORY DRIVE BELT . . 13
INSTALLATION-POWER STEERING BELT . . . 13
ACCESSORY DRIVE
SPECIFICATIONS - ACCESSORY BELT TENSION
ACCESSORY DRIVE
BELTGAUGE
2.5L DIESEL ENGINE
A/C Compressor/
GeneratorDynamic Tensioner
Power Steering Belt 300 N (67 lbs.)
BELT TENSIONER
REMOVAL
WARNING:: BECAUSE OF HIGH SPRING TENSION,
DO NOT ATTEMPT TO DISASSEMBLE THE AUTO-
MATIC BELT TENSIONER. THE TENSIONER IS SER-
VICED AS AN ASSEMBLY.
(1) Remove the power steering belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
(2) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(3) Remove the belt tensioner retaining bolt and
remove tensioner (Fig. 1).
INSTALLATION
(1) Install belt tensioner and retaining bolt (Fig.
1). Torque bolt to 47 N´m (35ft. lbs.).(2) Install the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(3) Install the power steering belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
Fig. 1 BELT TENSIONER AND IDLER PULLEY
1 - BELT TENSIONER RETAINING BOLT
2 - BELT TENSIONER
3 - IDLER PULLEY
4 - VIBRATION DAMPER/CRANKSHAFT PULLEY
5 - VIBRATION DAMPER/CRANKSHAFT PULLEY RETAINING
BOLTS
RGACCESSORY DRIVE7a-9
ProCarManuals.com
Page 299 of 2399
IDLER PULLEY
REMOVAL
(1) Remove the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
REMOVAL).
CAUTION: IDLER PULLEY RETAINING BOLT HAS
LEFT HAND THREAD
(2) Remove the idler pulley (Fig. 2).
INSTALLATION
(1) Install the idler pulley (Fig. 2). Torque retain-
ing bolt to 22 N´m (16 ft. lbs.).
(2) Install the accessory drive belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
(3) Install the power steering belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
DRIVE BELTS
DESCRIPTION
DESCRIPTION - ACCESSORY DRIVE BELT
The accessory drive belt is a serpentine type belt
(Fig. 3). Satisfactory performance of these belts
depends on belt condition and proper belt tension.
DESCRIPTION - POWER STEERING BELT
The power steering belt is a serpentine type belt
(Fig. 3). Satisfactory performance of this belt depends
on condition of the belt.
OPERATION
OPERATION-ACCESSORY DRIVE BELT
The accessory drive belts form the link between
the engine crankshaft and the engine driven accesso-
ries.
OPERATION-POWER STEERING BELT
The power steering belt forms a link between the
engine crankshaft and the power steering pump.
Fig. 2 BELT TENSIONER AND IDLER PULLEY
1 - BELT TENSIONER RETAINING BOLT
2 - BELT TENSIONER
3 - IDLER PULLEY
4 - VIBRATION DAMPER/CRANKSHAFT PULLEY
5 - VIBRATION DAMPER/CRANKSHAFT PULLEY RETAINING
BOLTS
Fig. 3 ACCESSORY DRIVE BELT ROUTING
1 - GENERATOR
2 - IDLER PULLEY
3 - A/C COMPRESSOR CLUTCH
4 - POWER STEERING PUMP PULLEY
5 - POWER STEERING BELT
6 - CRANKSHAFT DAMPER/PULLEY
7 - BELT TENSIONER
8 - ACCESSORY DRIVE BELT
7a - 10 ACCESSORY DRIVERG
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Page 301 of 2399
Fig. 4 ACCESSORY DRIVE BELT REMOVAL
1 - BELT TENSIONER
2 - ACCESSORY DRIVE BELT
3 - IDLER PULLEY
4 - A/C COMPRESSOR CLUTCH
5 - CRANKSHAFT DAMPER/PULLEY
6 - WRENCH
Fig. 5 LOCKING/LOCKING BELT TENSIONER
Fig. 6 POWER STEERING BELT REMOVAL TOOL
1 - VIBRATION DAMPER
2 - POWER STEERING PULLEY
3 - POWER STEERING BELT
4 - POWER STEERING BELT REMOVER
Fig. 7 POWER STEERING BELT REMOVAL
1 - VIBRATION DAMPER
2 - POWER STEERING BELT
3 - POPWER STEERING BELT REMOVER
7a - 12 ACCESSORY DRIVERG
DRIVE BELTS (Continued)
ProCarManuals.com
Page 302 of 2399
INSTALLATION
INSTALLATION-ACCESSORY DRIVE BELT
(1) Install the accessory drive belt in proper popsi-
tion (Fig. 8).
(2) Unlock belt tensioner by removing punch and
apply tension to accessory drive belt (Fig. 9).
(3) Install the power steering belt (Refer to 7 -
COOLING/ACCESSORY DRIVE/DRIVE BELTS -
INSTALLATION).
INSTALLATION-POWER STEERING BELT
(1) Install power steering belt installation tool
(Fig. 10).
(2) Install power steering belt on crankshaft and
rotate crankshaft clockwise until belt is fully
installed on crankshaft (Fig. 10).
(3) Remove installation tool from crankshaft.
(4) Install right front fender inner splash shield.
(5) Lower vehicle from hoist.
Fig. 8 ACCESSORY DRIVE BELT ROUTING
1 - GENERATOR
2 - IDLER PULLEY
3 - A/C COMPRESSOR CLUTCH
4 - POWER STEERING PUMP PULLEY
5 - POWER STEERING BELT
6 - CRANKSHAFT DAMPER/PULLEY
7 - BELT TENSIONER
8 - ACCESSORY DRIVE BELT
Fig. 9 LOCKING/UNLOCKING BELT TENSIONER
Fig. 10 POWER STEERING BELT INSTALLATION
1 - POWER STEERING BELT
2 - HOLDING HOOK
3 - POWER STEERING PUMP PULLEY
4 - VIBRATION DAMPER
5 - POWER STEERING BELT INSTALLATION TOOL
RGACCESSORY DRIVE7a-13
DRIVE BELTS (Continued)
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Page 676 of 2399
8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C- Heater Control.................... 8W-42
A/C Pressure Sensor................... 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Relay....................... 8W-10
Adjustable Pedals Module............... 8W-30
Adjustable Pedals Switch................ 8W-30
Airbag Control Module.................. 8W-43
Ambient Temp Sensor.................. 8W-49
Antenna............................. 8W-47
Auto Shut Down Relay................. 8W-30
Auto Temp Control..................... 8W-42
Automatic Day/Night Mirror............. 8W-49
Back-Up Lamp Switch.................. 8W-51
Battery Temperature Sensor............. 8W-20
Battery............................. 8W-20
Blend Door Actuators................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
B-Pillar Switches...................... 8W-61
Brake Lamp Switch................. 8W-30, 51
Brake Transmission Shift Interlock
Solenoid........................... 8W-31
Cabin Heater Assist.................... 8W-30
Camshaft Position Sensor............... 8W-30
CD Changer.......................... 8W-47
Center High Mounted Stop Lamp......... 8W-51
Cinch/Release Motors................... 8W-61
Clockspring.................. 8W-33, 41, 43, 47
Clutch Pedal Interlock Switch Jumper..... 8W-10
Clutch Pedal Interlock Switch............ 8W-10
Combination Relays.................... 8W-54
Controller Antilock Brake............... 8W-35
Crank Case Ventilation Heater........... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-39
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
Door Ajar Switches.................... 8W-39
Door Lock Motor/Ajar Switches........... 8W-61
Door Lock Switches.................... 8W-61
Driver Airbag......................... 8W-43
EGR Solenoid......................... 8W-30
Electric Wiper De-Icer.................. 8W-48
Engine Control Module................. 8W-30
Engine Coolant Temp Sensor............. 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Floor Console Lamp.................... 8W-44Component Page
Fog Lamps........................... 8W-50
Front Blower Module................... 8W-42
Front Blower Motor Relay............... 8W-42
Front Blower Motor.................... 8W-42
Front Cigar Lighter.................... 8W-41
Front Control Module.................. 8W-10
Front Fog Lamp Relay.................. 8W-50
Front Intrusion Sensor................. 8W-39
Front Washer Pump Motor.............. 8W-53
Front Wiper On/Off Relay............... 8W-53
Fuel Heater.......................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump Module.................... 8W-30
Full Open Switches.................... 8W-61
Fuselink............................. 8W-10
Fuses............................... 8W-10
Generator............................ 8W-20
Glow Plug Relay...................... 8W-30
Glow Plugs........................... 8W-30
Grounds............................. 8W-15
Halo Lamp........................... 8W-44
Headlamp Leveling Motors.............. 8W-50
Headlamp Switch...................... 8W-50
Headlamp Washer Relay................ 8W-53
Headlamps........................... 8W-50
Heated Seat Backs..................... 8W-63
Heated Seat Cushions.................. 8W-63
Heated Seat Modules................... 8W-63
High Beam Lamps..................... 8W-50
High Note Horn....................... 8W-41
Horn Relay.......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch Bank . . 8W-44, 52, 53, 63
Integrated Power Module................ 8W-10
Knock Sensor......................... 8W-30
License Lamp......................... 8W-51
Lift Pump Motor...................... 8W-30
Liftgate Ajar Switch................. 8W-39, 61
Liftgate Cinch/Release Motor............. 8W-61
Liftgate Cylinder Lock Switch............ 8W-39
Liftgate Flood Lamps................... 8W-44
Liftgate Right Pinch Sensor.............. 8W-61
Low Beam Lamps.................... 8W-50-9
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror Module.......... 8W-62, 63
Memory Set Switch.................... 8W-63
RS8W-02 COMPONENT INDEX8W-02-1
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Page 678 of 2399
8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch....... 8W-10-22, 24, 45, 47
A/C Compressor Clutch
Relay................ 8W-10-22, 24, 44, 45, 47
Accessory Relay................ 8W-10-16, 31, 64
Adjustable Pedals Module........... 8W-10-40, 46
Airbag Control Module............. 8W-10-63, 68
Ambient Temp Sensor................. 8W-10-61
Auto Shut Down Relay............. 8W-10-21, 41
Auto Temp Control................... 8W-10-40
Back-Up Lamp Switch................ 8W-10-65
Battery................. 8W-10-13, 14, 15, 41, 47
Blower Motor Resistor.............. 8W-10-19, 38
Body Control Module...... 8W-10-25, 40, 45, 48, 49,
51, 53, 54, 55, 56, 68
Brake Fluid Level Switch.............. 8W-10-64
Brake Lamp Switch............. 8W-10-26, 51, 66
Brake Transmission Shift Interlock
Solenoid......................... 8W-10-62
Cabin Heater Assist............. 8W-10-23, 43, 59
Camshaft Position Sensor.............. 8W-10-44
Center High Mounted Stop Lamp........ 8W-10-66
Clockspring........................ 8W-10-60
Clutch Pedal Interlock
Switch............... 8W-10-18, 37, 53, 54, 60
Clutch Pedal Interlock Switch
Jumper............... 8W-10-18, 37, 53, 54, 60
Controller Antilock
Brake.......... 8W-10-18, 25, 37, 49, 55, 61, 66
Crank Case Ventilation Heater.......... 8W-10-48
Data Link Connector............... 8W-10-36, 68
Defogger Relay.............. 8W-10-19, 20, 39, 63
Diagnostic Junction Port............... 8W-10-61
Driver Door Lock Switch............ 8W-10-33, 35
Driver Heated Seat Module............. 8W-10-49
Driver Power Seat Switch.............. 8W-10-49
Driver Power Window Switch........ 8W-10-34, 35
ECM/PCM Relay.................. 8W-10-23, 43
EGR Solenoid.................... 8W-10-44, 46
Electric Wiper De-Icer................. 8W-10-33
Engine Control Module . . 8W-10-18, 23, 24, 37, 43, 44,
47, 48, 65, 66
Floor Console Lamp.................. 8W-10-32
Floor Console Power Outlet.......... 8W-10-32, 36
Front Blower Module............... 8W-10-19, 38
Front Blower Motor Relay..... 8W-10-18, 19, 38, 63
Front Cigar Lighter................ 8W-10-16, 32
Front Control Module..... 8W-10-15, 16, 17, 18, 19,
20, 22, 24, 26, 27, 28, 29,
30, 31, 36, 37, 38, 39, 45,
47, 52, 53, 54, 57, 58, 59,
60, 61, 62, 63, 64, 65, 66, 68
Front Fog Lamp Relay........... 8W-10-15, 27, 63
Component Page
Front Washer Pump Motor........ 8W-10-16, 31, 68
Front Wiper Hi/Low Relay........ 8W-10-16, 30, 64
Front Wiper On/Off Relay........ 8W-10-16, 30, 59
Fuel Heater........................ 8W-10-48
Fuel Heater Relay.............. 8W-10-24, 47, 64
Fuel Injector No. 1................... 8W-10-42
Fuel Injector No. 2................... 8W-10-42
Fuel Injector No. 3................... 8W-10-42
Fuel Injector No. 4................... 8W-10-42
Fuel Injector No. 5................... 8W-10-42
Fuel Injector No. 6................... 8W-10-42
Fuel Pressure Solenoid................ 8W-10-44
Fuel Pump Module................ 8W-10-22, 45
Fuel Pump Relay............... 8W-10-22, 45, 64
Fuse 1....................... 8W-10-15, 16, 27
Fuse 2....................... 8W-10-15, 28, 29
Fuse 3....................... 8W-10-15, 28, 29
Fuse 4.................... 8W-10-15, 16, 17, 30
Fuse 5.......................... 8W-10-16, 31
Fuse 6.......................... 8W-10-16, 31
Fuse 8.......................... 8W-10-17, 36
Fuse 9.................... 8W-10-17, 18, 19, 37
Fuse 10......................... 8W-10-19, 38
Fuse 11......................... 8W-10-16, 31
Fuse 12......................... 8W-10-19, 38
Fuse 13......................... 8W-10-20, 39
Fuse 14................ 8W-10-20, 21, 23, 39, 59
Fuse 15........... 8W-10-20, 21, 22, 23, 24, 41, 43
Fuse 16................... 8W-10-21, 23, 41, 43
Fuse 17.............. 8W-10-21, 22, 23, 24, 45, 47
Fuse 18................ 8W-10-22, 24, 25, 45, 47
Fuse 19................ 8W-10-22, 24, 25, 26, 49
Fuse 20......................... 8W-10-25, 49
Fuse 21......................... 8W-10-25, 49
Fuse 22......................... 8W-10-25, 49
Fuse 23...................... 8W-10-25, 53, 54
Fuse 24......................... 8W-10-25, 51
Fuse 26...................... 8W-10-25, 26, 51
Fuse 27......................... 8W-10-26, 51
Fuse 28......................... 8W-10-16, 31
Fuse 30......................... 8W-10-26, 52
Fuse 31......................... 8W-10-26, 52
Fuse 32......................... 8W-10-26, 52
Fuse 33......................... 8W-10-16, 31
Fuselink........................ 8W-10-13, 14
G100............................. 8W-10-55
G101........................... 8W-10-41, 47
G103............................. 8W-10-68
G300........................... 8W-10-57, 58
Generator................. 8W-10-13, 14, 42, 44
Glow Plug Relay.................. 8W-10-13, 44
Headlamp Switch................. 8W-10-29, 62
RS8W-10 POWER DISTRIBUTION8W-10-1
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Page 746 of 2399
8W-15 GROUND DISTRIBUTION
Component PageA/C Compressor Clutch...................8W-15-7, 8
A/C- Heater Control....................8W-15-9, 11
Adjustable Pedals Module..................8W-15-17
Airbag Control Module....................8W-15-12
Auto Temp Control.......................8W-15-9
Automatic Day/Night Mirror.................8W-15-21
Autostick Switch........................8W-15-10
Back-Up Lamp Switch....................8W-15-3, 7
Battery.............................8W-15-2, 3
Body Control Module.....................8W-15-22
Brake Fluid Level Switch...................8W-15-17
Brake Lamp Switch......................8W-15-17
Cabin Heater Assist.......................8W-15-8
Center Dome Lamp......................8W-15-21
Center High Mounted Stop Lamp..............8W-15-26
Clutch Pedal Upstop Switch.................8W-15-18
Controller Antilock Brake..................8W-15-2, 3
Crank Case Ventilation Heater................8W-15-8
Crankshaft Position Sensor..................8W-15-3
Data Link Connector..................8W-15-2, 3, 17
Dosing Pump...........................8W-15-8
Driver Door Courtesy Lamp...............8W-15-15, 20
Driver Door Lock Switch.................8W-15-15, 20
Driver Heated Seat Cushion.................8W-15-11
Driver Heated Seat Module.................8W-15-11
Driver Power Seat Switch..................8W-15-11
Driver Power Window Switch..............8W-15-15, 20
Engine Control Module.....................8W-15-3
Floor Console Lamp......................8W-15-25
Floor Console Power Outlet.................8W-15-25
Front Blower Module.....................8W-15-11
Front Cigar Lighter.......................8W-15-9
Front Control Module..................8W-15-7, 8, 18
Front Reading Lamps/Switch................8W-15-21
Fuel Heater...........................8W-15-25
Fuel Heater Relay........................8W-15-3
Fuel Pump Module.......................8W-15-25
G100..............................8W-15-2, 3
G101..............................8W-15-2, 3
G102.............................8W-15-4, 5, 6
G103..............................8W-15-7, 8
G200...........................8W-15-9, 10, 11
G201...............................8W-15-12
G202...............................8W-15-13
G300........................8W-15-14, 16, 17, 18
G301........................8W-15-19, 20, 21, 22
G302...........................8W-15-23, 24, 25
G400.............................8W-15-25, 26
Glove Box Lamp........................8W-15-10
Halo Lamp............................8W-15-10
Headlamp Switch........................8W-15-9
Headlamp Washer Pump Motor................8W-15-6
High Note Horn........................8W-15-5, 6
Hood Ajar Switch........................8W-15-18
Instrument Cluster.......................8W-15-9
Instrument Panel Switch Bank...............8W-15-10
Integrated Power Module............8W-15-2, 3, 7, 8, 18
Left B-Pillar Switch......................8W-15-17
Left Cinch/Release Motor...................8W-15-14
Left Combination Relay....................8W-15-24
Left Cylinder Lock Switch................8W-15-15, 16
Left Door Speaker.......................8W-15-13
Left Fog Lamp........................8W-15-5, 6
Left Front Door Ajar Switch.................8W-15-16
Left Front Door Lock Motor/Ajar Switch.......8W-15-15, 16
Left Front Park/Turn Signal Lamp..............8W-15-5
Left Full Open Switch.....................8W-15-14
Left Headlamp.........................8W-15-18
Left Headlamp Leveling Motor................8W-15-6
Left High Beam Lamp....................8W-15-18
Left Liftgate Flood Lamp...................8W-15-26
Left Low Beam Lamp.....................8W-15-18
Left Mid Reading Lamp....................8W-15-21
Left Park Lamp.........................8W-15-18
Left Power Mirror.......................8W-15-10
Left Rear Lamp Assembly..................8W-15-24
Left Rear Reading Lamp...................8W-15-21
Left Side Impact Airbag Control Module.........8W-15-12
Left Sliding Door Control Module..............8W-15-14
Left Sliding Door Latch Sensing Switch..........8W-15-14
Left Sliding Door Lock Motor................8W-15-14Component PageLeft Sliding Door Lock Motor/Ajar Switch.........8W-15-14
Left Sliding Door Motor....................8W-15-14
Left Stop/Turn Signal Relay.................8W-15-24
Left Turn Signal Lamp....................8W-15-18
Left Visor/Vanity Lamp....................8W-15-21
License Lamp........................8W-15-23, 26
Lift Pump Motor........................8W-15-25
Liftgate Ajar Switch......................8W-15-26
Liftgate Cinch/Release Motor................8W-15-23
Liftgate Cylinder Lock Switch................8W-15-26
Liftgate Right Pinch Sensor.................8W-15-23
Low Note Horn........................8W-15-5, 6
Memory Seat/Mirror Module.................8W-15-11
Overhead Console.......................8W-15-21
Oxygen Sensor 1/2 Downstream...............8W-15-7
Park/Neutral Position Switch.................8W-15-7
Passenger Door Courtesy Lamp............8W-15-16, 20
Passenger Door Lock Switch..............8W-15-16, 20
Passenger Heated Seat Module...............8W-15-22
Passenger Power Seat Switch................8W-15-22
Passenger Power Window Switch............8W-15-16, 20
Power Folding Mirror Switch................8W-15-11
Power Liftgate Module....................8W-15-23
Power Liftgate Motor.....................8W-15-23
Power Mirror Switch......................8W-15-11
Power Outlet...........................8W-15-9
Power Window Switch.....................8W-15-15
Powertrain Control Module..................8W-15-2
Radiator Fan No. 1.......................8W-15-4
Radiator Fan No. 2.......................8W-15-4
Radiator Fan Relay.......................8W-15-4
Radiator Fan Relay No. 3...................8W-15-4
Radio...............................8W-15-13
Rear Auto Temp Control Switch...............8W-15-17
Rear Blower Front Control Switch.............8W-15-11
Rear Blower Motor Power Module...........8W-15-11, 25
Rear Blower Rear Control Switch..............8W-15-17
Rear Dome Lamp........................8W-15-21
Rear Power Outlet.......................8W-15-25
Rear Window Defogger Grid.................8W-15-26
Rear Wiper Motor.......................8W-15-26
Remote Keyless Entry Module................8W-15-10
Right B-Pillar Switch.....................8W-15-22
Right Cinch/Release Motor..................8W-15-19
Right Combination Relay...................8W-15-24
Right Cylinder Lock Switch.................8W-15-20
Right Door Speaker......................8W-15-13
Right Fog Lamp........................8W-15-5, 6
Right Front Door Ajar Switch................8W-15-20
Right Front Door Lock Motor/Ajar Switch.........8W-15-20
Right Front Park/Turn Signal Lamp.............8W-15-5
Right Full Open Switch....................8W-15-19
Right Headlamp........................8W-15-18
Right Headlamp Leveling Motor...............8W-15-6
Right High Beam Lamp....................8W-15-18
Right Liftgate Flood Lamp..................8W-15-26
Right Low Beam Lamp....................8W-15-18
Right Mid Reading Lamp...................8W-15-21
Right Park Lamp........................8W-15-18
Right Power Mirror......................8W-15-10
Right Rear Lamp Assembly.................8W-15-25
Right Rear Reading Lamp..................8W-15-21
Right Side Impact Airbag Control Module.........8W-15-12
Right Sliding Door Control Module.............8W-15-19
Right Sliding Door Latch Sensing Switch.........8W-15-19
Right Sliding Door Lock Motor...............8W-15-19
Right Sliding Door Lock Motor/Ajar Switch........8W-15-19
Right Sliding Door Motor...................8W-15-19
Right Stop/Turn Signal Relay................8W-15-24
Right Turn Signal Lamp...................8W-15-18
Right Visor/Vanity Lamp...................8W-15-21
Sentry Key Immobilizer Module...............8W-15-10
Speed Control Servo.......................8W-15-7
Traction Control Switch....................8W-15-10
Trailer Tow Connector.....................8W-15-24
Transmission Control Module.................8W-15-2
Transmission Control Relay..................8W-15-2
Transmission Range Sensor..................8W-15-7
Washer Fluid Level Switch.................8W-15-5, 6
Wiper Module..........................8W-15-17
RS8W-15 GROUND DISTRIBUTION8W-15-1
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Page 786 of 2399
8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch............... 8W-30-18
A/C Compressor Clutch Relay........ 8W-30-3, 18
A/C Pressure Sensor............ 8W-30-9, 15, 25
Accelerator Pedal Position Sensor....... 8W-30-32
Adjustable Pedals Module............. 8W-30-17
Adjustable Pedals Switch............. 8W-30-17
Auto Shut Down Relay.... 8W-30-2, 5, 7, 8, 12, 13
Battery...................... 8W-30-2, 18, 26
Battery Temperature Sensor........... 8W-30-25
Body Control Module.............. 8W-30-4, 19
Boost Pressure Sensor................ 8W-30-25
Brake Lamp Switch............. 8W-30-6, 21, 31
Cabin Heater Assist................. 8W-30-22
Camshaft Position Sensor........ 8W-30-7, 13, 24
Clockspring...................... 8W-30-3, 23
Clutch Pedal Upstop Switch........... 8W-30-30
Crank Case Ventilation Heater......... 8W-30-19
Crankshaft Position Sensor....... 8W-30-7, 13, 24
Data Link Connector............... 8W-30-4, 22
Diagnostic Junction Port......... 8W-30-4, 23, 17
Dosing Pump....................... 8W-30-22
ECM/PCM Relay........ 8W-30-18, 20, 24, 26, 28
EGR Solenoid.................... 8W-30-5, 28
Engine Control Module . . . 8W-30-18, 19, 20, 21, 22,
23, 24, 25, 26, 27, 28, 29, 30, 31, 32
Engine Coolant Temp Sensor...... 8W-30-9, 15, 25
Engine Oil Pressure Sensor........... 8W-30-21
Engine Oil Pressure Switch............ 8W-30-6
Engine Oil Temperature Sensor........ 8W-30-24
Evap/Purge Solenoid.................. 8W-30-3
Front Control Module...... 8W-30-3, 4, 17, 22, 30
Fuel Heater........................ 8W-30-29
Fuel Heater Relay................ 8W-30-19, 29
Fuel Injector No. 1............. 8W-30-8, 12, 27
Fuel Injector No. 2............. 8W-30-8, 12, 27
Fuel Injector No. 3............. 8W-30-8, 12, 27
Fuel Injector No. 4............. 8W-30-8, 12, 27
Fuel Injector No. 5.................. 8W-30-12
Fuel Injector No. 6.................. 8W-30-12
Fuel Pressure Sensor................ 8W-30-31
Fuel Pressure Solenoid............... 8W-30-20
Fuel Pump Module................ 8W-30-4, 19
Fuel Pump Relay.................... 8W-30-4
Fuse 14........................... 8W-30-17
Fuse 15........................ 8W-30-22, 29
Fuse 16 . . 8W-30-2, 5, 7, 8, 12, 13, 18, 20, 24, 26, 28
Fuse 17.................... 8W-30-2, 4, 19, 29Component Page
Fuse 18........................ 8W-30-18, 17
Fuse 26........................... 8W-30-31
Fuselink.......................... 8W-30-26
G100.............................. 8W-30-2
G101........................... 8W-30-2, 18
G103................... 8W-30-5, 6, 18, 19, 22
G300..................... 8W-30-6, 17, 21, 30
G302........................ 8W-30-4, 19, 29
Generator....................... 8W-30-2, 19
Glow Plug No. 1.................... 8W-30-26
Glow Plug No. 2.................... 8W-30-26
Glow Plug No. 3.................... 8W-30-26
Glow Plug No. 4.................... 8W-30-26
Glow Plug Relay.................... 8W-30-26
Idle Air Control Motor............. 8W-30-11, 14
Ignition Coil..................... 8W-30-7, 13
Ignition Switch..................... 8W-30-16
Inlet Air Temperature Sensor....... 8W-30-10, 14
Integrated Power
Module.......... 8W-30-2, 3, 4, 5, 7, 8, 12, 13,
18, 19, 20, 22, 24, 26, 28, 29, 30, 31
Knock Sensor.................... 8W-30-9, 15
Leak Detection Pump................ 8W-30-16
Left Speed Control Switch........... 8W-30-3, 23
Lift Pump Motor.................... 8W-30-29
Lift Pump Relay.................... 8W-30-29
Manifold Absolute Pressure Sensor.... 8W-30-9, 15
Mass Air Flow Sensor................ 8W-30-20
Oxygen Sensor 1/1 Upstream........... 8W-30-5
Oxygen Sensor 1/2 Downstream......... 8W-30-5
Park/Neutral Position Switch.......... 8W-30-11
Power Mirror Switch................. 8W-30-17
Powertrain Control Module . 8W-30-2, 3, 4, 5, 6, 10,
11, 7, 8, 9, 12, 13, 14, 15, 16
Radiator Fan Relay................... 8W-30-3
Radiator Fan Relay No. 1............. 8W-30-31
Radiator Fan Relay No. 2............. 8W-30-31
Radiator Fan Relay No. 3............. 8W-30-31
Right Speed Control Switch......... 8W-30-3, 23
Speed Control Servo.................. 8W-30-6
Starter Motor Relay............... 8W-30-4, 19
Throttle Position Sensor........... 8W-30-10, 14
Torque Converter Clutch Solenoid....... 8W-30-16
Transmission Control Module . . 8W-30-7, 10, 11, 14
Transmission Range Sensor......... 8W-30-11, 14
Vehicle Speed Sensor............ 8W-30-7, 11, 28
Water In Fuel Sensor................ 8W-30-30
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
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Page 868 of 2399
8W-42 AIR CONDITIONING-HEATER
Component Page
A/C Compressor Clutch............ 8W-42-14, 16
A/C Compressor Clutch Relay....... 8W-42-14, 16
A/C Pressure Sensor.............. 8W-42-14, 16
A/C- Heater Control.......... 8W-42-2, 3, 4, 5, 7
ATC Remote Sensor................. 8W-42-11
Auto Temp Control...... 8W-42-8, 9, 10, 11, 12, 13
Battery........................... 8W-42-17
Blower Motor Resistor................ 8W-42-2
Body Control Module........... 8W-42-4, 7, 9, 13
Diagnostic Junction Port............. 8W-42-4, 9
Driver Blend Door Actuator......... 8W-42-5, 10
ECM/PCM Relay.................... 8W-42-17
Electric Wiper De-Icer............... 8W-42-3, 8
Engine Control Module............ 8W-42-16, 17
Evaporator Temperature Sensor...... 8W-42-5, 10
Front Blower Module................ 8W-42-11
Front Blower Motor................ 8W-42-2, 11
Front Blower Motor Relay........... 8W-42-2, 11
Front Control Module......... 8W-42-2, 6, 11, 12
Fuse 10......................... 8W-42-2, 11
Fuse 12......................... 8W-42-6, 12
Fuse 14............................ 8W-42-8
Fuse 16........................... 8W-42-17
Fuse 18........................ 8W-42-14, 16
Fuse 27........................ 8W-42-15, 18
Fuselink.......................... 8W-42-17
G102.......................... 8W-42-15, 18Component Page
G103.......................... 8W-42-14, 16
G200.............. 8W-42-2, 3, 4, 6, 8, 9, 11, 12
G300........................... 8W-42-7, 13
G302............................. 8W-42-12
Integrated Power
Module . . 8W-42-2, 6, 8, 11, 12, 14, 15, 16, 17, 18
Mode Door Actuator............... 8W-42-5, 10
Passenger Blend Door Actuator....... 8W-42-5, 10
Powertrain Control Module......... 8W-42-14, 15
Radiator Fan No. 1............ 8W-42-15, 17, 18
Radiator Fan No. 2............... 8W-42-15, 18
Radiator Fan Relay.................. 8W-42-15
Radiator Fan Relay No. 1.......... 8W-42-17, 18
Radiator Fan Relay No. 2............. 8W-42-18
Radiator Fan Relay No. 3............. 8W-42-18
Rear A/C-Heater Unit............... 8W-42-6, 7
Rear Auto Temp Control Switch........ 8W-42-13
Rear Blower Front Control Switch....... 8W-42-6
Rear Blower Motor.................. 8W-42-12
Rear Blower Motor Power Module...... 8W-42-12
Rear Blower Motor Relay........... 8W-42-6, 12
Rear Blower Rear Control Switch...... 8W-42-6, 7
Rear Mode Motor................... 8W-42-12
Rear Temperature Motor.............. 8W-42-12
Recirculation Door Actuator......... 8W-42-5, 10
TXV Solenoid...................... 8W-42-12
RS8W-42 AIR CONDITIONING-HEATER8W-42-1
ProCarManuals.com
Page 1032 of 2399
8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Compressor Clutch................ 8W-80-6
A/C Pressure Sensor.................. 8W-80-6
A/C-Heater Control C1 (MTC)........... 8W-80-6
A/C-Heater Control C2 (MTC)........... 8W-80-7
Accelerator Pedal Position Sensor
(Diesel).......................... 8W-80-7
Adjustable Pedals Module
(Except Built-Up-Export)............ 8W-80-7
Adjustable Pedals Switch
(Except Built-Up-Export)............ 8W-80-7
Airbag Control Module (ORC)........... 8W-80-8
Ambient Temp Sensor (Except Base)..... 8W-80-8
ATC Remote Sensor (ATC)............. 8W-80-8
Auto Temp Control C1................ 8W-80-9
Auto Temp Control C2................ 8W-80-9
Auto Temp Control C3................ 8W-80-9
Automatic Day/Night Mirror
(Premium/Luxury)................. 8W-80-9
Autostick Switch (Except
Built-Up-Export).................. 8W-80-10
Back-Up Lamp Switch (MTX).......... 8W-80-10
Battery Temperature Sensor (Diesel).... 8W-80-10
Blower Motor Resistor C1 (MTC)....... 8W-80-10
Blower Motor Resistor C2 (MTC)....... 8W-80-10
Body Control Module C1.............. 8W-80-11
Body Control Module C2.............. 8W-80-11
Body Control Module C3.............. 8W-80-12
Body Control Module C4.............. 8W-80-13
Body Control Module C5.............. 8W-80-14
Boost Pressure Sensor (Diesel)......... 8W-80-14
Brake Fluid Level Switch............. 8W-80-14
Brake Lamp Switch................. 8W-80-15
Brake Transmission Shift Interlock Solenoid
(EATX) ......................... 8W-80-15
C100............................. 8W-80-15
C100............................. 8W-80-16
C101............................. 8W-80-16
C101............................. 8W-80-16
C102 (2.4L)........................ 8W-80-17
C102 (2.4L)........................ 8W-80-17
C102 (3.3L/3.8L).................... 8W-80-17
C102 (3.3L/3.8L).................... 8W-80-18
C103 (Diesel)....................... 8W-80-18
C103 (Diesel)....................... 8W-80-18
C106 (Built-Up-Export)............... 8W-80-18
C106 (Built-Up-Export)............... 8W-80-19
C107 (Built-Up-Export)............... 8W-80-19
C107 (Built-Up-Export)............... 8W-80-19
C200............................. 8W-80-20
C200............................. 8W-80-22
C201............................. 8W-80-23
C201............................. 8W-80-24Component Page
C202............................. 8W-80-24
C202............................. 8W-80-24
C203 (United Kingdom).............. 8W-80-24
C203 (United Kingdom).............. 8W-80-25
C300 (LHD)........................ 8W-80-25
C300 (LHD)........................ 8W-80-25
C300 (RHD)....................... 8W-80-26
C300 (RHD)....................... 8W-80-26
C301............................. 8W-80-26
C301............................. 8W-80-26
C302............................. 8W-80-27
C302............................. 8W-80-27
C303 (LHD)........................ 8W-80-27
C303 (LHD)........................ 8W-80-28
C303 (RHD)....................... 8W-80-28
C303 (RHD)....................... 8W-80-28
C304............................. 8W-80-29
C304............................. 8W-80-29
C305............................. 8W-80-29
C305............................. 8W-80-29
C306............................. 8W-80-30
C306............................. 8W-80-30
C307............................. 8W-80-30
C307............................. 8W-80-30
C308............................. 8W-80-31
C308............................. 8W-80-31
C309............................. 8W-80-31
C309............................. 8W-80-32
C310 (Front Console)................ 8W-80-32
C310 (Front Console)................ 8W-80-32
C311 ............................. 8W-80-32
C311 ............................. 8W-80-33
C312............................. 8W-80-33
C312............................. 8W-80-34
C313 (Rear Console)................. 8W-80-34
C313 (Rear Console)................. 8W-80-34
C314 (High Line)................... 8W-80-35
C314 (High Line)................... 8W-80-35
C315 (High Line)................... 8W-80-35
C315 (High Line)................... 8W-80-36
C316 (Power Sliding Door)............ 8W-80-36
C316 (Power Sliding Door)............ 8W-80-36
C317 (Power Sliding Door)............ 8W-80-36
C317 (Power Sliding Door)............ 8W-80-37
C318 (Trailer Tow).................. 8W-80-37
C318 (Trailer Tow).................. 8W-80-37
C319 (Except Built-Up-Export/Low Line) . 8W-80-37
C319 (Except Built-Up-Export/Low Line) . 8W-80-38
C320............................. 8W-80-38
C320............................. 8W-80-38
C321............................. 8W-80-38
C321............................. 8W-80-38
RS8W-80 CONNECTOR PIN-OUTS8W-80-1
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