Temperature CHRYSLER VOYAGER 2004 Owners Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2004, Model line: VOYAGER, Model: CHRYSLER VOYAGER 2004Pages: 2585, PDF Size: 62.54 MB
Page 692 of 2585

CONDITION POSSIBLE CAUSES CORRECTION
WASHER SYSTEM WILL NOT
FLOW WASHER FLUID.1. NO WASHER FLUID IN
RESERVOIR.1. FILL WASHER RESERVOIR.
2. IPM FUSE #33 BLOWN. 2. SHORT OR DEFECTIVE CIRCUIT
BETWEEN IPM PIN 11 AND WASHER PUMP
MOTOR CONNECTOR POSITIVE TERMINAL
2. INTERNAL SHORT IN IPM. IF NOT OK,
REPAIR CIRCUIT OR REFER TO IPM
DIAGNOSTIC PROCEDURES IN WIRING
DIAGRAMS.
3. WASHER HOSE NOT
FLOWING WASHER FLUID.3. ASSURE WASHER HOSE IS NOT
PINCHED, LOOSE, BROKEN OR
DISCONNECTED. IF NOT OK, PROPERLY
ROUTE OR REPAIR WASHER HOSE.
4. MOTOR CONNECTOR LOOSE. 4. PROPERLY SEAT AND LOCK CONNECTOR
TO MOTOR.
5. MOTOR CONNECTOR
TERMINALS BENT.5. REPAIR TERMINALS AND PROPERLY
SEAT CONNECTOR TO MOTOR.
6. OPEN CIRCUIT TO OR FROM
WASHER SELECT SWITCH
(EXPORT AND ATC EQUIPPED
VEHICLES ONLY).6. OPEN OR DEFECTIVE CIRCUIT BETWEEN
IPM BODY CONTROLLER PIN 27 AND
WASHER SELECT SWITCH PIN 4, OR OPEN
OR DEFECTIVE CIRCUIT BETWEEN IPM
BODY CONTROLLER PIN 22 AND WASHER
SELECT SWITCH PIN 2. IF NOT OK, REPAIR
CIRCUIT.
7. OPEN OR DEFECTIVE
WASHER SELECT SWITCH.7. REFERO TO THE PROPER BODY
DIAGNOSTIC PROCEDURES INFORMATION
ON MANUAL TEMPERATURE CONTROLS.
8. OPEN POWER CIRCUIT TO
MOTOR.8. OPEN OR DEFECTIVE CIRCUIT BETWEEN
IPM CONNECTOR TERMINAL 11 AND
WASHER MOTOR CONNECTOR POSITIVE
TERMINAL 2. INTERNAL OPEN IN IPM. IF
NOT OK, REPAIR CIRCUIT OR REFER TO
IPM DIAGNOSTIC PROCEDURES IN WIRING
DIAGRAMS.
9. OPEN OR DEFECTIVE MOTOR
GROUND CIRCUIT.9. OPEN OR DEFECTIVE CIRCUIT BETWEEN
IPM CONNECTOR TERMINAL 20 AND
WASHER MOTOR CONNECTOR NEGATIVE
TERMINAL 1. INTERNAL OPEN IN IPM. IF
NOT OK, REPAIR CIRCUIT OR REFER TO
IPM DIAGNOSTIC PROCEDURES IN WIRING
DIAGRAMS.
10. OPEN CIRCUIT IN MOTOR. 10. CHECK FOR OPEN CIRCUIT IN MOTOR
BETWEEN POSITIVE TERMINAL 2 AND
NEGATIVE TERMINAL 1. IF NOT OK,
REPLACE WASHER MOTOR.
11. SEIZED MOTOR BEARINGS. 11. APPLY DIRECT BATTERY VOLTAGE TO
MOTOR TERMINALS. IF MOTOR DOES NOT
RUN, REPLACE MOTOR.
12. NO BUS MESSAGE FROM
MTC CONTROL (MANUAL TEMP.
CONTROL ONLY).12. CHECK FOR CORRECT PCI BUS
MESSAGE WITH DRBIIIT.
RSWIPERS/WASHERS8R-5
WIPERS/WASHERS (Continued)
Page 693 of 2585

CONDITION POSSIBLE CAUSES CORRECTION
COWL GRILLE NOZZLE WILL
NOT FLOW.1. FROZEN NOZZLE. 1. MOVE VEHICLE INTO HEATED AREA TO
ALLOW TIME TO THAW NOZZLE. ASSURE
WASHER FLUID IS PROPERLY BLENDED
FOR AMBIENT OUTSIDE TEMPERATURES.
2. NOZZLE HOSE NOT
FLOWING.2. ASSURE NOZZLE HOSE IS NOT PINCHED,
LOOSE, BROKEN, OR DISCONNECTED. IF
NOT OK, PROPERLY ROUTE OR REPAIR
NOZZLE HOSE.
3. NOZZLE HOSE PLUGGED BY
CONTAMINATION.3. CLEAN NOZZLE HOSE OF
CONTAMINATION. DETERMINE SOURCE OF
CONTAMINATION. INSPECT RESERVOIR
FOR EXCESSIVE CONTAMINATION. CLEAN
SYSTEM AS REQUIRED.
4. NOZZLE PLUGGED BY
CONTAMINATION.4. CLEAN NOZZLE OF CONTAMINATION OR
REPLACE NOZZLE. DETERMINE SOURCE
OF CONTAMINATION. INSPECT RESERVOIR
FOR EXCESSIVE CONTAMINATION. CLEAN
SYSTEM AS REQUIRED.
5. DEFECTIVE WASHER HOSE
CHECK VALVE.5. REPLACE COWL GRILLE PANEL WASHER
HOSE/CHECK VALVE ASSEMBLY.
WASHER FLUID OUTPUT IS
LOW.1. PARTIALLY PINCHED HOSE. 1. ASSURE WASHER HOSE IS NOT
PARTIALLY PINCHED. IF NOT OK,
PROPERLY ROUTE HOSE.
2. REVERSE POLARITY TO
PUMP.2. CHECK FOR CROSSED CIRCUIT TO
PUMP. IF NOT OK, REPAIR CIRCUIT.
3. WORN OUT WASHER PUMP. 3. REPLACE WASHER PUMP.
COWL GRILLE NOZZLE
STREAM OVERSHOOTS
WINDSHIELD.1. NOZZLE NOT SEATED IN
COWL GRILLE.1. ASSURE NOZZLE IS SNAPPED IN PLACE.
WIPER WILL NOT CYCLE
WHEN WASHER SELECT
SWITCH IS DEPRESSED.1. DEFECTIVE IPM. 1. REFER TO IPM DIAGNOSTIC
PROCEDURES IN WIRING DIAGRAMS.
2. DEFECTIVE IPM/BODY
CONTROLLER.2. REFER TO IPM/BODY CONTROLLER
DIAGNOSTIC PROCEDURES IN WIRING
DIAGRAMS.
3. REAR WIPER OUTPUT SHORT
FAULT.3. A GROUND SHORT DETECTED BETWEEN
BCM AND REAR WIPER MOTOR. CLEAR
FAULT. IF IT WON'T CLEAR, REPAIR SHORT
4. REAR WIPER OUTPUT OPEN
FAULT.4. AN OPEN CIRCUIT DETECTED BETWEEN
BCM AND REAR WIPER MOTOR. CLEAR
FAULT. IF IT WON'T CLEAR, REPAIR OPEN
CIRCUIT.
5. NO BUS MESSAGE FROM
MTC CONTROL (MANUAL TEMP.
CONTROL ONLY).5. REFER TO PROPER BODY DIAGNOSTIC
INFORMATION OR USE DRBIIITTO CHECK
PROPER MESSAGE STATUS.
8R - 6 WIPERS/WASHERSRS
WIPERS/WASHERS (Continued)
Page 698 of 2585

REAR WIPER MOTOR
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove rear wiper arm. (Refer to 8 - ELEC-
TRICAL/WIPERS/WASHERS/REAR WIPER ARM -
REMOVAL) in this section.
(3) Open liftgate.
(4) Remove liftgate trim panel. (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - REMOVAL).
(5) Disconnect wire connector from rear wiper
motor.
(6) Remove screws holding rear wiper motor to lift-
gate (Fig. 3).
(7) Remove wiper motor from liftgate.
INSTALLATION
(1) Position the wiper motor in the liftgate.
(2) Install the retaining screws.
(3) Connect the wire harness connector.
(4) Install the liftgate trim panel. (Refer to 23 -
BODY/DECKLID/HATCH/LIFTGATE/TAILGATE/
TRIM PANEL - INSTALLATION).
(5) Connect wire connector to rear wiper motor.
(6) Install the screws holding rear wiper motor to
liftgate (Fig. 3).
(7) Install the wiper motor to the liftgate (Fig. 3).
(8) Close the liftgate.
(9) Install the wiper arm. (Refer to 8 - ELECTRI-
CAL/WIPERS/WASHERS/REAR WIPER ARM -
INSTALLATION) in this section.
(10) Connect the battery negative cable.
REAR WIPER/WASHER
SWITCH
DESCRIPTION
On Automatic Temperature Control (ATC) vehicles
only, the rear window wiper/washer switches are
located on the center bezel with the hazard and
heated seat switches (Fig. 4). They are not service-
able separately from the hazard and heated seat
switches. If defective, the entire switch assembly
must be replaced.
On Manual Temperature Control (MTC) vehicles
only, the rear window wiper/washer switch is located
on the HVAC control head (Fig. 5) attached to the
center bezel. They are not serviceable separately
from the control head. If found faulty, the entire
MTC head must be replaced.
OPERATION
When rear wiper operation is required, the BCM
will provide ignition ON voltage to the rear wiper
motor. When the wiper switch is turned OFF, the
BCM provides circuit ground to operate the motor
until the wipe cycle is complete and the wiper arm
returns to the base of the rear window.
The rear wiper/washer switch only offers an inter-
mittent rear wiper mode. The wiper motor will cycle
every 7 seconds. The intermittent delay time is also
adjusted based upon vehicle speed. With the vehicle
traveling greater than 50 mph, the cycle changes to
every 5 seconds.
Fig. 3 REAR WINDOW WIPER MOTOR
1 - REAR WINDOW
2 - REAR WIPER MOTOR
3 - CHMSL
4 - WELL NUTS
Fig. 4 INSTRUMENT PANEL CENTER BEZEL
1 - TRIM BEZEL
2 - IN CAR TEMPERATURE SENSOR
3 - A/C REQUEST SWITCH
4 - REAR WINDOW DEFOGGER/HEATED MIRRORS SWITCH
COMBO
5 - FRONT WINDOW DEFROSTER MODE SELECTOR
RSWIPERS/WASHERS8R-11
Page 722 of 2585

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch................. 8W-42
A/C Compressor Clutch Relay............ 8W-42
A/C Pressure Sensor................... 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Relay....................... 8W-10
Adjustable Pedals Module............... 8W-30
Adjustable Pedals Motor................ 8W-30
Adjustable Pedals Relay................ 8W-30
Adjustable Pedals Sensor............... 8W-30
Adjustable Pedals Switch............... 8W-30
Airbags............................. 8W-43
Airbag Control Module................. 8W-43
Airbag Squibs........................ 8W-43
Ambient Temperature Sensor............ 8W-49
Antenna............................ 8W-47
ATC Remote Sensor.................... 8W-42
Auto Shut Down Relay................. 8W-30
Auto Temp Control.................... 8W-42
Automatic Day/Night Mirror............. 8W-49
B-Pillar Switches...................... 8W-61
Back-Up Lamp Switch.................. 8W-51
Battery............................. 8W-20
Battery Temperature Sensor............. 8W-20
Blend Door Actuators.................. 8W-42
Blower Motors........................ 8W-42
Blower Motor Relays................... 8W-42
Blower Motor Resistor.................. 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
Brake Fluid Level Switch............... 8W-40
Brake Lamp Switch................. 8W-30, 51
Brake Transmission Shift Interlock
Solenoid........................... 8W-31
Cabin Heater Assist................... 8W-30
Camshaft Position Sensor............... 8W-30
CD Changer......................... 8W-47
Center High Mounted Stop Lamp......... 8W-51
Cinch/Release Motors.................. 8W-61
Clockspring................. 8W-33, 41, 43, 47
Clutch Pedal Interlock Switch......... 8W-10, 30
Clutch Pedal Upstop Switch............. 8W-30
Controller Antilock Brake............... 8W-35
Crank Case Ventilation Heater........... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-39
Data Link Connector................... 8W-18
Defogger Relay....................... 8W-48
Door Ajar Switches.................... 8W-39
Door Courtesy Lamps.................. 8W-44
Door Lock Switches.................... 8W-61
Dosing Pump......................... 8W-30Component Page
DVD Screen.......................... 8W-47
DVD/CD Changer..................... 8W-47
ECM/PCM Relay...................... 8W-30
EGR Solenoid........................ 8W-30
Electronic Control Unit................. 8W-64
Engine Control Module................. 8W-30
Engine Coolant Temp Sensor............. 8W-30
Engine Oil Pressure Sensor.............. 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid.................. 8W-30
Evaporator Temperature Sensor.......... 8W-42
Floor Console Lamp................... 8W-44
Floor Console Power Outlet.............. 8W-41
Fog Lamps.......................... 8W-50
Folding Mirror Relay................... 8W-62
Front Blower Module.................. 8W-42
Front Cigar Lighter.................... 8W-41
Front Control Module.................. 8W-10
Front Fog Lamp Relay................. 8W-50
Front Reading Lamps/Switch............ 8W-44
Front Wiper High/Low Relay............. 8W-53
Front Wiper On/Off Relay............... 8W-53
Fuel Heater.......................... 8W-30
Fuel Heater Relay..................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pressure Sensor.................. 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump Module.................... 8W-30
Fuel Pump Relay...................... 8W-30
Full Open Switches.................... 8W-61
Fuselink............................ 8W-10
Fuses............................... 8W-10
Generator........................... 8W-20
Glow Plug Relay...................... 8W-30
Glow Plugs.......................... 8W-30
Grounds............................ 8W-15
Headlamp Leveling Motors.............. 8W-50
Headlamp Switch..................... 8W-50
Headlamp Washer Pump Motor.......... 8W-53
Headlamp Washer Relay................ 8W-53
Headlamps.......................... 8W-50
Heated Seat Backs.................... 8W-63
Heated Seat Cushions.................. 8W-63
Heated Seat Modules.................. 8W-63
High Beam Lamps..................... 8W-50
High Note Horn....................... 8W-41
Hood Ajar Switch..................... 8W-39
Horn Relay.......................... 8W-41
Horn Switch......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coil......................... 8W-30
Ignition Switch....................... 8W-10
RS8W-02 COMPONENT INDEX8W-02-1
Page 723 of 2585

Component Page
Impact Sensors....................... 8W-43
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch
Bank.................. 8W-43, 44, 52, 53, 63
Integrated Power Module............... 8W-10
Intrusion Sensors..................... 8W-39
Knock Sensor........................ 8W-30
Lamp Assemblies...................... 8W-51
License Lamp..................... 8W-51, 61
Lift Pump Motor...................... 8W-30
Lift Pump Relay...................... 8W-30
Liftgate Ajar Switch................ 8W-39, 61
Liftgate Cinch/Release Motor............ 8W-61
Liftgate Flood Lamps.................. 8W-44
Liftgate Pinch Sensors................. 8W-61
Low Beam Lamps..................... 8W-50
Low Note Horn....................... 8W-41
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror Module.......... 8W-62, 63
Memory Set Switch.................... 8W-63
Message Center....................... 8W-46
Mid Reading Lamps................... 8W-44
Mode Door Actuator................... 8W-42
Multi-Function Switch............ 8W-50, 52, 53
Name Brand Speaker Relay............. 8W-47
Natural Vacuum Leak Detection Assembly . . 8W-30
Overhead Console..................... 8W-49
Oxygen Sensors....................... 8W-30
Park Lamp Relay..................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Power Folding Mirror Switch............ 8W-62
Power Liftgate Module................. 8W-61
Power Liftgate Motor.................. 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlet......................... 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Motors.................... 8W-63
Power Seat Position Sensors............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
PTCs............................... 8W-10
Radiator Fan Relays................... 8W-42
Radiator Fans........................ 8W-42
Radio............................... 8W-47
Reading Lamps....................... 8W-44Component Page
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch.......... 8W-42
Rear Blower Front Control Switch........ 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Blower Rear Control Switch......... 8W-42
Rear Dome Lamp..................... 8W-44
Rear Mode Motor..................... 8W-42
Rear Power Outlet..................... 8W-41
Rear Temperature Motor................ 8W-42
Rear Window Defogger Grid............. 8W-48
Rear Wiper Motor..................... 8W-53
Rear Wiper/Washer Indicator............ 8W-53
Rear Wiper/Washer Switch.............. 8W-53
Recirculation Door Actuator............. 8W-42
Remote Keyless Entry Antenna........ 8W-39, 61
Remote Radio Switches................. 8W-47
Repeater Lamps...................... 8W-52
Seat Belt Switch...................... 8W-43
Seat Belt Tensioners................... 8W-43
Sentry Key Remote Entry Module...... 8W-39, 61
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches...... 8W-61
Sliding Door Lock Motor/Ajar Switches..... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors................... 8W-61
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Speed Sensors........................ 8W-31
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Sunroof Module....................... 8W-64
Sunroof Switch....................... 8W-64
Thatcham Alarm Indicator.............. 8W-39
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid/Pressure Switch
Assembly.......................... 8W-31
Turn Signal Lamps.................... 8W-52
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor................... 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper Module........................ 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXRS
Page 724 of 2585

8W-10 POWER DISTRIBUTION
Component Page
A/C Compressor Clutch...... 8W-10-22, 24, 45, 48
A/C Compressor Clutch
Relay............... 8W-10-22, 24, 44, 45, 48
Accessory Relay............... 8W-10-16, 31, 65
Adjustable Pedals Module............ 8W-10-47
Adjustable Pedals Relay........... 8W-10-47, 60
Adjustable Pedals Switch............. 8W-10-40
Airbag Control Module............ 8W-10-64, 68
Ambient Temperature Sensor.......... 8W-10-62
Auto Shut Down Relay............ 8W-10-21, 41
Auto Temp Control.................. 8W-10-40
Back-Up Lamp Switch............... 8W-10-66
Battery............... 8W-10-13, 14, 15, 41, 48
Blower Motor Resistor............ 8W-10-19, 38
Body Control Module . 8W-10-25, 40, 45, 49, 50, 52,
54, 55, 56, 57, 67, 68
Brake Fluid Level Switch............. 8W-10-65
Brake Lamp Switch........... 8W-10-26, 52, 67
Brake Transmission Shift Interlock
Solenoid........................ 8W-10-63
Cabin Heater Assist........... 8W-10-23, 43, 60
Camshaft Position Sensor............. 8W-10-44
Center High Mounted Stop Lamp....... 8W-10-67
Clockspring........................ 8W-10-61
Clutch Pedal Interlock
Switch.............. 8W-10-18, 37, 54, 55, 61
Controller Antilock
Brake...... 8W-10-18, 25, 36, 37, 50, 56, 62, 67
Crank Case Ventilation Heater......... 8W-10-49
Data Link Connector........... 8W-10-35, 62, 68
Defogger Relay............ 8W-10-19, 20, 39, 64
Driver Heated Seat Module........... 8W-10-50
Driver Power Seat Switch............ 8W-10-50
Driver Power Window Switch....... 8W-10-33, 34
Dvd/Cd Changer.................... 8W-10-40
Ecm/Pcm Relay.................. 8W-10-23, 43
EGR Solenoid...................... 8W-10-44
Engine Control
Module . . 8W-10-18, 23, 24, 37, 43, 44, 48, 62, 67
Floor Console Lamp................. 8W-10-32
Floor Console Power Outlet........ 8W-10-32, 35
Front Blower Module............. 8W-10-19, 38
Front Blower Motor Relay.... 8W-10-18, 19, 38, 64
Front Cigar Lighter.............. 8W-10-16, 32
Front Control Module....... 8W-10-15, 16, 17, 18,
19, 20, 22, 24, 26, 27, 28,
29, 30, 31, 35, 36, 37, 38,
39, 45, 47, 48, 53, 54, 55,
58, 59, 60, 61, 62, 63, 64,
65, 66, 67, 68
Front Fog Lamp Relay......... 8W-10-15, 27, 64
Front Wiper High/Low Relay.... 8W-10-16, 30, 65Component Page
Front Wiper On/Off Relay....... 8W-10-16, 30, 60
Fuel Heater....................... 8W-10-49
Fuel Heater Relay............. 8W-10-24, 48, 65
Fuel Injector No. 1.................. 8W-10-42
Fuel Injector No. 2.................. 8W-10-42
Fuel Injector No. 3.................. 8W-10-42
Fuel Injector No. 4.................. 8W-10-42
Fuel Injector No. 5.................. 8W-10-42
Fuel Injector No. 6.................. 8W-10-42
Fuel Pressure Solenoid............... 8W-10-44
Fuel Pump Module............... 8W-10-22, 45
Fuel Pump Relay............. 8W-10-22, 45, 65
Fuse 1...................... 8W-10-15, 16, 27
Fuse 2...................... 8W-10-15, 28, 29
Fuse 3...................... 8W-10-15, 28, 29
Fuse 4................... 8W-10-15, 16, 17, 30
Fuse 5......................... 8W-10-16, 31
Fuse 6......................... 8W-10-16, 31
Fuse 8......................... 8W-10-17, 35
Fuse 9................ 8W-10-17, 18, 19, 36, 37
Fuse 10........................ 8W-10-19, 38
Fuse 11........................ 8W-10-16, 31
Fuse 12........................ 8W-10-19, 38
Fuse 13........................ 8W-10-20, 39
Fuse 14............... 8W-10-20, 21, 23, 39, 60
Fuse 15......... 8W-10-20, 21, 22, 23, 24, 41, 43
Fuse 16.................. 8W-10-21, 23, 41, 43
Fuse 17............ 8W-10-21, 22, 23, 24, 45, 48
Fuse 18............... 8W-10-22, 24, 25, 45, 48
Fuse 19............... 8W-10-22, 24, 25, 26, 50
Fuse 20........................ 8W-10-25, 50
Fuse 21........................ 8W-10-25, 50
Fuse 22........................ 8W-10-25, 50
Fuse 23..................... 8W-10-25, 54, 55
Fuse 24........................ 8W-10-25, 52
Fuse 26..................... 8W-10-25, 26, 52
Fuse 27........................ 8W-10-26, 52
Fuse 28........................ 8W-10-16, 31
Fuse 30........................ 8W-10-26, 53
Fuse 31........................ 8W-10-26, 53
Fuse 32........................ 8W-10-26, 53
Fuselink....................... 8W-10-13, 14
G100............................. 8W-10-56
G101....................... 8W-10-41, 48, 68
G103............................. 8W-10-68
G300.......................... 8W-10-58, 59
Generator................... 8W-10-13, 14, 44
Glow Plug Relay................. 8W-10-13, 44
Headlamp Switch................ 8W-10-29, 63
Headlamp Washer Pump Motor..... 8W-10-26, 53
Headlamp Washer Relay........ 8W-10-26, 53, 64
High Note Horn.................... 8W-10-35
RS8W-10 POWER DISTRIBUTION8W-10-1
Page 826 of 2585

8W-20 CHARGING SYSTEM
Component Page
Auto Shut Down Relay................ 8W-20-2
Battery.......................... 8W-20-2, 4
Battery Temperature Sensor......... 8W-20-2, 4
Ecm/Pcm Relay..................... 8W-20-4
Engine Control Module................ 8W-20-4
Fuse 16.......................... 8W-20-2, 4
Fuse 17............................ 8W-20-2Component Page
Fuselink......................... 8W-20-2, 4
G100............................ 8W-20-2, 4
G101.......................... 8W-20-2, 3, 4
Generator...................... 8W-20-2, 3, 4
Integrated Power Module............ 8W-20-2, 4
Powertrain Control Module.......... 8W-20-2, 3
Starter Motor..................... 8W-20-2, 4
RS8W-20 CHARGING SYSTEM8W-20-1
Page 834 of 2585

8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch.............. 8W-30-24
A/C Compressor Clutch Relay........ 8W-30-4, 24
A/C Pressure Sensor........... 8W-30-14, 19, 31
Accelerator Pedal Position Sensor...... 8W-30-38
Adjustable Pedals Module............ 8W-30-23
Adjustable Pedals Motor.............. 8W-30-23
Adjustable Pedals Relay.............. 8W-30-22
Adjustable Pedals Sensor............. 8W-30-23
Adjustable Pedals Switch............. 8W-30-22
Ambient Temperature Sensor........... 8W-30-8
Auto Shut Down Relay.... 8W-30-4, 12, 15, 17, 20
Battery........... 8W-30-2, 6, 10, 16, 21, 24, 32
Battery Temperature Sensor......... 8W-30-8, 31
Body Control Module.............. 8W-30-5, 25
Boost Pressure Sensor............... 8W-30-31
Brake Lamp Switch............ 8W-30-7, 27, 37
Cabin Heater Assist................. 8W-30-28
Camshaft Position Sensor........... 8W-30-8, 30
Clockspring................... 8W-30-5, 29, 36
Clutch Pedal Interlock Switch.......... 8W-30-4
Clutch Pedal Upstop Switch........... 8W-30-36
Crank Case Ventilation Heater......... 8W-30-25
Crankshaft Position Sensor...... 8W-30-13, 18, 30
Data Link Connector.............. 8W-30-3, 28
Dosing Pump...................... 8W-30-28
ECM/PCM Relay........ 8W-30-24, 26, 30, 32, 34
EGR Solenoid................... 8W-30-16, 34
Engine Control Module . . . 8W-30-24, 25, 26, 27, 28,
29, 30, 31, 32, 33, 34, 35, 36, 37, 38
Engine Coolant Temp Sensor.... 8W-30-14, 19, 31
Engine Oil Pressure Sensor........... 8W-30-27
Engine Oil Pressure Switch............ 8W-30-7
EVAP/Purge Solenoid................. 8W-30-4
Front Control Module...... 8W-30-2, 5, 22, 28, 36
Fuel Heater....................... 8W-30-35
Fuel Heater Relay................ 8W-30-25, 35
Fuel Injector No. 1............ 8W-30-15, 20, 33
Fuel Injector No. 2............ 8W-30-15, 20, 33
Fuel Injector No. 3............ 8W-30-15, 20, 33
Fuel Injector No. 4............ 8W-30-15, 20, 33
Fuel Injector No. 5.................. 8W-30-20
Fuel Injector No. 6.................. 8W-30-20
Fuel Pressure Sensor................ 8W-30-37
Fuel Pressure Solenoid............... 8W-30-26
Fuel Pump Module................ 8W-30-5, 25
Fuel Pump Relay.................... 8W-30-5
Fuse 14........................... 8W-30-22
Fuse 15..................... 8W-30-21, 28, 35
Fuse 16 . . 8W-30-4, 12, 15, 17, 20, 24, 26, 30, 32, 34
Fuse 17.................... 8W-30-2, 5, 25, 35
Fuse 18........................ 8W-30-22, 24
Fuse 26........................... 8W-30-37Component Page
Fuselink.......................... 8W-30-32
G100................... 8W-30-2, 6, 16, 21, 25
G101.............. 8W-30-2, 6, 7, 10, 16, 21, 24
G103....................... 8W-30-24, 25, 28
G200............................. 8W-30-22
G300................... 8W-30-4, 7, 23, 27, 36
G302........................ 8W-30-5, 25, 35
Generator....................... 8W-30-4, 25
Glow Plug No. 1.................... 8W-30-32
Glow Plug No. 2.................... 8W-30-32
Glow Plug No. 3.................... 8W-30-32
Glow Plug No. 4.................... 8W-30-32
Glow Plug Relay.................... 8W-30-32
Idle Air Control Motor................ 8W-30-9
Ignition Coil.................... 8W-30-12, 17
Ignition Switch..................... 8W-30-10
Inlet Air Temperature Sensor....... 8W-30-13, 18
Input Speed Sensor................. 8W-30-21
Integrated Power Module . . 8W-30-2, 3, 4, 5, 10, 12,
15, 17, 20, 21, 22, 24, 25,
26, 28, 30, 32, 34, 35, 36, 37
Knock Sensor....................... 8W-30-9
Left Speed Control Switch.......... 8W-30-5, 29
Lift Pump Motor.................... 8W-30-35
Lift Pump Relay.................... 8W-30-35
Manifold Absolute Pressure Sensor . . . 8W-30-14, 19
Mass Air Flow Sensor................ 8W-30-26
Memory Seat/Mirror Module.......... 8W-30-22
Natural Vacuum Leak Detection
Assembly....................... 8W-30-10
Output Speed Sensor................ 8W-30-21
Oxygen Sensor 1/1 Upstream........... 8W-30-6
Oxygen Sensor 1/2 Downstream......... 8W-30-6
Powertrain Control Module . . 8W-30-2, 3, 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14, 15,
16, 17, 18, 19, 20, 21
Radiator Fan Relay............... 8W-30-12, 17
Radiator Fan Relay No. 1............. 8W-30-37
Radiator Fan Relay No. 2............. 8W-30-37
Radiator Fan Relay No. 3............. 8W-30-37
Right Speed Control Switch......... 8W-30-5, 29
Speed Control Servo.................. 8W-30-7
Starter Motor Relay............... 8W-30-5, 25
Throttle Position Sensor........... 8W-30-13, 18
Transmission Control Relay........... 8W-30-21
Transmission Range Sensor........... 8W-30-11
Transmission Solenoid/Pressure Switch
Assembly..................... 8W-30-11, 21
Vehicle Speed Sensor.............. 8W-30-9, 34
Water In Fuel Sensor................ 8W-30-36
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
Page 920 of 2585

8W-42 AIR CONDITIONING-HEATER
Component Page
A/C Compressor Clutch............ 8W-42-16, 19
A/C Compressor Clutch Relay....... 8W-42-16, 19
A/C Pressure Sensor.............. 8W-42-16, 19
A/C-Heater Control....... 8W-42-2, 3, 4, 5, 6, 7, 9
ATC Remote Sensor................. 8W-42-13
Auto Temp Control.... 8W-42-10, 11, 12, 13, 14, 15
Battery........................... 8W-42-17
Blower Motor Resistor.............. 8W-42-2, 3
Body Control Module.......... 8W-42-6, 9, 11, 15
Driver Blend Door Actuator......... 8W-42-7, 12
Ecm/Pcm Relay..................... 8W-42-17
Engine Control Module............ 8W-42-16, 17
Evaporator Temperature Sensor...... 8W-42-7, 12
Front Blower Module................ 8W-42-13
Front Blower Motor............. 8W-42-2, 3, 13
Front Blower Motor Relay........ 8W-42-2, 3, 13
Front Control Module....... 8W-42-2, 3, 8, 13, 14
Fuse 10....................... 8W-42-2, 3, 13
Fuse 12......................... 8W-42-8, 14
Fuse 14........................... 8W-42-10
Fuse 16........................... 8W-42-17
Fuse 18........................ 8W-42-16, 19
Fuse 27........................ 8W-42-18, 20
Fuselink.......................... 8W-42-17
G101............................. 8W-42-19
G102.......................... 8W-42-18, 20
G103............................. 8W-42-16Component Page
G200........... 8W-42-2, 3, 4, 5, 6, 8, 10, 11, 13
G300........................... 8W-42-9, 15
G302............................. 8W-42-14
Integrated Power Module.... 8W-42-2, 3, 8, 10, 13,
14, 16, 17, 18, 19, 20
Mode Door Actuator............... 8W-42-7, 12
Passenger Blend Door Actuator...... 8W-42-7, 12
Powertrain Control Module......... 8W-42-19, 20
Radiator Fan No. 1............ 8W-42-17, 18, 20
Radiator Fan No. 2............... 8W-42-18, 20
Radiator Fan Relay................. 8W-42-20
Radiator Fan Relay No. 1.......... 8W-42-17, 18
Radiator Fan Relay No. 2............. 8W-42-18
Radiator Fan Relay No. 3............. 8W-42-18
Rear A/C-Heater Unit............... 8W-42-8, 9
Rear Auto Temp Control Switch........ 8W-42-15
Rear Blower Front Control Switch....... 8W-42-8
Rear Blower Motor.................. 8W-42-14
Rear Blower Motor Power Module...... 8W-42-14
Rear Blower Motor Relay........... 8W-42-8, 14
Rear Blower Rear Control Switch...... 8W-42-8, 9
Rear Mode Motor................... 8W-42-14
Rear Temperature Motor............. 8W-42-14
Rear Wiper/Washer Indicator........... 8W-42-4
Rear Wiper/Washer Switch............. 8W-42-4
Recirculation Door Actuator......... 8W-42-7, 12
RS8W-42 AIR CONDITIONING-HEATER8W-42-1
Page 1000 of 2585

8W-49 OVERHEAD CONSOLE
Component Page
Ambient Temperature Sensor........... 8W-49-2
Automatic Day/Night Mirror......... 8W-49-3, 4
Body Control Module............. 8W-49-2, 3, 4
Front Control Module................. 8W-49-2
Front Reading Lamps/Switch........... 8W-49-4
Fuse 14............................ 8W-49-2Component Page
G301.............................. 8W-49-4
Integrated Power Module.............. 8W-49-2
Left Power Mirror................... 8W-49-3
Overhead Console................ 8W-49-2, 3, 4
Powertrain Control Module............ 8W-49-2
RS8W-49 OVERHEAD CONSOLE8W-49-1