CHRYSLER VOYAGER 2004 Service Manual

FUEL INJECTOR NO. 2 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K12 16BR/DB INJECTOR CONTROL NO. 2
FUEL INJECTOR NO. 2 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K12 14TN FUEL INJECTOR NO. 2 CONTROL
FUEL INJECTOR NO. 3 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K13 16BR/LB INJECTOR CONTROL NO. 3
FUEL INJECTOR NO. 3 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K13 14BR/LB FUEL INJECTOR NO. 3 CONTROL
8W - 80 - 76 8W-80 CONNECTOR PIN-OUTSRS

FUEL INJECTOR NO. 4 (2.4L/3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K14 16BR/TN INJECTOR CONTROL NO. 4
FUEL INJECTOR NO. 4 (DIESEL) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K111 14DB/LB COMMON INJECTOR DRIVER
2 K14 14LB/BR FUEL INJECTOR NO. 4 CONTROL
FUEL INJECTOR NO. 5 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K38 16BR/OR INJECTOR CONTROL NO. 5
FUEL INJECTOR NO. 6 (3.3L/3.8L) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ASD RELAY OUTPUT
2 K58 16BR/VT INJECTOR CONTROL NO. 6
RS8W-80 CONNECTOR PIN-OUTS8W-80-77

FUEL PRESSURE SENSOR (DIESEL) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K80 20DB/TN FUEL PRESSURE SENSOR GROUND
2 K78 20GY FUEL PRESSURE SENSOR SIGNAL
3 K9 20LB FUEL PRESSURE SENSOR 5 VOLT SUPPLY
FUEL PRESSURE SOLENOID (DIESEL)-2WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT ECM/PCM RELAY OUTPUT
2 K87 16BR FUEL PRESSURE SOLENOID CONTROL
FUEL PUMP MODULE - LT. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 Z201 18BK/OR (GAS) GROUND
2 Z201 20BK/DB (LHD DIESEL/GAS) GROUND
2 Z201 18BK/OR (RHD DIESEL) GROUND
3 N4 20DB/WT FUEL LEVEL SENSOR SIGNAL
4 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
GENERATOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
1 Z20 18BK (GAS) GROUND
2 K20 14BR/GY (DIESEL) GENERATOR FIELD CONTROL
2 K20 18BR/GY (GAS) GEN FIELD CONTROL
8W - 80 - 78 8W-80 CONNECTOR PIN-OUTSRS

GLOW PLUG RELAY (DIESEL) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A202 10RD/WT FUSED B(+)
2 K152 20DB/WT GLOW PLUG RELAY CONTROL
3 K342 16BR/WT ECM/PCM RELAY OUTPUT
4 K154 10BR/OR GLOW PLUG RELAY OUTPUT
HEADLAMP SWITCH - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 Z403 20BK/YL (EXPORT) GROUND
2 L78 20WT/OR (EXPORT) FUSED PARK LAMP RELAY OUTPUT (RIGHT)
3- -
4 Z407 22BK/OR GROUND
5 L36 20WT/DB (EXPORT) REAR FOG LAMP INDICATOR DRIVER
6 L900 22WT/YL HEADLAMP SWITCH RETURN
7 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
8- -
9- -
10 L39 22WT/OR FRONT FOG LAMP INDICATOR DRIVER
11 L307 20WT/BR (LHD) HEADLAMP SWITCH SENSE
11 L307 22WT/BR (RHD) HEADLAMP SWITCH SENSE
12 E2 22OR/BR PANEL LAMPS DIMMER SIGNAL
13 - -
HEADLAMP WASHER PUMP MOTOR (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 V53 12BR/OR HEADLAMP WASHER RELAY OUTPUT
2 Z243 12BK/OR GROUND
HIGH NOTE HORN - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 Z299 20BK/OR GROUND
2 X2 18DG/OR HORN RELAY OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W-80-79

HOOD AJAR SWITCH (EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 G70 22VT/LB HOOD AJAR SWITCH SENSE
2 Z470 22BK/LB GROUND
IDLE AIR CONTROL MOTOR (GAS) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K61 18VT/GY IAC MOTOR CONTROL
2 K961 18BR/VT IAC RETURN
IGNITION COIL (2.4L) - BLACK 3 WAY
CAV CIRCUIT FUNCTION
1 K17 18DB/TN COIL CONTROL NO. 2
2 K342 16BR/WT ASD RELAY OUTPUT
3 K19 18DB/DG COIL CONTROL NO. 1
IGNITION COIL (3.3L/3.8L) - DK. GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 K18 16BR/OR COIL CONTROL NO. 3
2 K342 16BR/WT ASD RELAY OUTPUT
3 K19 16DB/DG COIL CONTROL NO. 1
4 K17 16DB/TN COIL CONTROL NO. 2
IGNITION SWITCH - BLACK 5 WAY
CAV CIRCUIT FUNCTION
1 G900 20VT/DB IGNITION SWITCH SENSE RETURN
2 G20 20VT/BR IGNITION SWITCH SENSE
3 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
3 F20 20PK/WT (LHD) FUSED IGNITION SWITCH OUTPUT (RUN-START)
4 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
5 A106 20LB/RD FUSED B(+)
8W - 80 - 80 8W-80 CONNECTOR PIN-OUTSRS

INLET AIR TEMPERATURE SENSOR - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K21 18DB/LG INLET AIR TEMPERATURE SENSOR SIGNAL
2 K900 20DB/DG SENSOR GROUND
INPUT SPEED SENSOR - GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 T13 18DG/VT SPEED SENSOR GROUND
2 T52 18DG/WT INPUT SPEED SENSOR SIGNAL
INSTRUMENT CLUSTER - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1 E13 20OR/WT PANEL LAMPS DRIVER
2 L160 20WT/TN (LOWLINE) RIGHT TURN INDICATOR DRIVER
3 G7 20VT/GY (LHD EXPORT) LOW OIL PRESSURE INDICATOR DRIVER
4 G3 20VT/LB (LHD EXPORT) MALFUNCTION INDICATOR LAMP DRIVER
5 L134 20WT/GY (HIGHLINE) HIGH BEAM INDICATOR DRIVER
6 A701 18BR/RD FUSED B(+) (HAZARD)
7 Z108 18BK/LG GROUND
8 L161 20WT/LG (LOWLINE) LEFT TURN INDICATOR DRIVER
9 D25 20WT/VT PCI BUS
10 B25 16DG/WT (LHD EXCEPT EXPORT) PARK BRAKE SWITCH SENSE
10 B25 18DG/WT (LHD EXPORT) PARK BRAKE SWITCH SENSE
10 B25 20DG/WT (RHD) PARK BRAKE SWITCH SENSE
11 G26 22VT/OR CHIME DRIVER
12 G150 22VT/BR INSTRUMENT CLUSTER WAKE UP SENSE
13 Z18 18BK/LB GROUND
INSTRUMENT PANEL SWITCH BANK (EXCEPT HEATED SEATS)-6WAY
CAV CIRCUIT FUNCTION
1 E14 20OR/TN PANEL LAMPS DRIVER
2- -
3 F201 20PK/OR ORC RUN-START DRIVER
4 L91 22WT/DB HAZARD SWITCH SENSE
5- -
6 Z406 20BK/BR GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-81

INSTRUMENT PANEL SWITCH BANK (HEATED SEATS) - BLACK 13 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 P8 20LG/WT (LHD EXCEPT EXPORT) PASSENGER HEATED SEAT SWITCH MUX
3 P8 22LG/WT (LHD EXPORT) PASSENGER HEATED SEAT SWITCH MUX
3 P7 20LG/DG (RHD) DRIVER HEATED SEAT SWITCH MUX
4 F504 20GY/PK FUSED IGNITION SWITCH OUTPUT (RUN)
5 P7 20LG/DG (LHD) DRIVER HEATED SEAT SWITCH MUX
5 P8 22LG/WT (RHD) PASSENGER HEATED SEAT SWITCH MUX
6- -
7- -
8 L91 22WT/DB (LHD) HAZARD SWITCH SENSE
8 L91 20WT/DB (RHD) HAZARD SWITCH SENSE
9 W26 22BR/DB REAR WIPER SWITCH MUX
10 Z406 20BK/BR GROUND
11 G926 22VT/WT REAR WIPER SWITCH MUX RETURN
12 E14 20OR/TN PANEL LAMPS DRIVER
13 - -
INTEGRATED POWER MODULE C1 - 20 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 L43 18WT/DB LEFT LOW BEAM DRIVER
5 Z344 16BK/TN GROUND
6 L34 16WT/GY RIGHT HIGH BEAM DRIVER
7 W1 18BR/TN WASHER FLUID LEVEL SWITCH SENSE
8 L33 18WT/LG LEFT HIGH BEAM DRIVER
9 G31 18VT/LG (DIESEL) AMBIENT TEMPERATURE SENSOR SIGNAL
10 L44 16WT/TN RIGHT LOW BEAM DRIVER
11 - -
12 - -
13 Z343 18BK/LG GROUND
14 - -
15 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
16 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
17 - -
18 G931 18VT/BR (DIESEL) AMBIENT TEMPERATURE SENSOR RETURN
19 W20 18BR/YL REAR WASHER PUMP MOTOR CONTROL
20 W10 18BR FRONT WASHER PUMP MOTOR CONTROL
8W - 80 - 82 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C2 - GREEN/BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 N173 18DB/VT (GAS) RAD FAN RELAY CONTROL
2 V53 12BR/OR (EXPORT) HEADLAMP WASHER RELAY OUTPUT
3 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
4 L13 18WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 X2 18DG/OR HORN RELAY OUTPUT
6 L90 18WT/OR (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
7 L61 18WT/LB LEFT FRONT TURN SIGNAL DRIVER
8- -
9 A112 12OR/RD FUSED B(+)
10 L89 18WT/YL (FOG LAMPS) FRONT FOG LAMP RELAY OUTPUT
INTEGRATED POWER MODULE C3 - 20 WAY
CAV CIRCUIT FUNCTION
1 Z115 18BK/OR (2.4L EATX) GROUND
1 Z115 20BK/OR (3.3L/3.8L) GROUND
1 N21 20DB/TN (DIESEL) LIFT PUMP RELAY CONTROL
2 F1 18PK/WT (GAS EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 20YL (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
3 T751 18YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT (MTX) TRS REVERSE SENSE
5 N2 18DB/YL (DIESEL) LIFT PUMP RELAY OUTPUT
5 T16 18YL/OR (GAS EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 F202 20PK/GY (DIESEL) FUSED IGNITION SWITCH OUTPUT (RUN-START)
6 T15 18YL/BR (GAS EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 20DB/YL A/C CLUTCH RELAY OUTPUT
8 Z114 18BK/LG (DIESEL) GROUND
8 K31 18BR (GAS) FUEL PUMP RELAY CONTROL
9 C13 20LB/OR (DIESEL) A/C COMPRESSOR CLUTCH RELAY CONTROL
9 C13 18LB/OR (GAS) A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR (DIESEL) FUSED B(+)
11 C41 20LB/DG (DIESEL) CABIN HEATER ASSIST CONTROL
12 - -
13 D25 20WT/VT (DIESEL) PCI BUS
13 D25 18WT/VT (GAS) PCI BUS
14 T752 20DG/OR (DIESEL) STARTER MOTOR RELAY CONTROL
14 T752 18DG/OR (GAS) STARTER RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT (DIESEL) ECM/PCM RELAY CONTROL
16 K51 18BR/WT (GAS) ASD RELAY CONTROL
17 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT (GAS) RAD FAN RELAY CONTROL
19 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
19 F202 20PK/GY (GAS) FUSED IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD (GAS) FUSED B(+)
RS8W-80 CONNECTOR PIN-OUTS8W-80-83

INTEGRATED POWER MODULE C4 - BLUE 10 WAY
CAV CIRCUIT FUNCTION
1 Z127 12BK (ASSY. PLANT EVAC &
FILL)GROUND
2 T750 12YL/GY STARTER MOTOR RELAY OUTPUT
3 K342 16BR/WT (DIESEL) ECM/PCM RELAY OUTPUT
3 K342 16BR/WT (GAS) ASD RELAY OUTPUT
4 F500 16DG/PK (ASSY. PLANT EVAC &
FILL)FUSED IGNITION SWITCH OUTPUT (RUN)
5- -
6 D25 18WT/VT (ABS) PCI BUS
7 A107 12TN/RD (ABS) FUSED B(+)
8 A111 12DG/RD (ABS) FUSED B(+)
9- -
10 - -
INTEGRATED POWER MODULE C5 - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 A1 4RD B(+)
2- -
3- -
4- -
INTEGRATED POWER MODULE C6 - NATURAL 10 WAY
CAV CIRCUIT FUNCTION
1 A101 12VT/RD FUSED B(+)
2 Z117 16BK/WT GROUND
3 Z118 16BK/WT (LWB/EXPORT) GROUND
3 Z118 16BK/YL (SWB/EXCEPT EXPORT) GROUND
4 A110 12OR/RD (POWER SEAT) FUSED B(+)
5- -
6- -
7 C7 12DB FUSED FRONT BLOWER MOTOR RELAY OUTPUT
8 F307 18LB/PK (ACCESSORY RELAY
POSITION)FUSED ACCESSORY RELAY OUTPUT
8 F307 18LB/PK (BATTERY POSITION) FUSED B(+)
9 A113 12WT/RD (POWER SLIDING
DOOR)FUSED B(+)
10 - -
8W - 80 - 84 8W-80 CONNECTOR PIN-OUTSRS

INTEGRATED POWER MODULE C7 - 20 WAY
CAV CIRCUIT FUNCTION
1 C16 20DB/GY FUSED DEFOGGER RELAY OUTPUT
2 T141 20YL/OR (DIESEL) FUSED IGNITION SWITCH OUTPUT (START)
2 T751 20YL (GAS) FUSED IGNITION SWITCH OUTPUT (START)
3 D25 20WT/VT PCI BUS
4 L13 20WT/YL (EXPORT) HEADLAMP ADJUST SIGNAL
5 K32 18DB/YL BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
6- -
7 W7 20BR/GY WIPER PARK SWITCH SENSE
8 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
9 F201 20PK/OR ORC RUN-START DRIVER
10 - -
11 A106 20LB/RD FUSED B(+)
12 P201 20LG/DB (EXCEPT EXPORT/EX-
CEPT MEMORY)ADJUSTABLE PEDALS RELAY CONTROL
13 F2 18PK/YL FCM OUTPUT (UNLOCK-RUN-START)
14 - -
15 A114 16GY/RD FUSED B(+) (I.O.D.)
16 D123 20WT/BR FLASH PROGRAM ENABLE
17 L50 18WT/TN (DIESEL) PRIMARY BRAKE SWITCH SIGNAL
17 L50 18WT/TN (GAS) BRAKE LAMP SWITCH OUTPUT
18 X13 16DG/GY (HIGHLINE) NAME BRAND SPEAKER RELAY OUTPUT
19 X3 20DG/VT HORN SWITCH SENSE
20 F100 18PK/VT ORC RUN ONLY DRIVER
INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 14BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED OUT-
PUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 18DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (EXCEPT EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
3 A108 20LG/RD (EXPORT) FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 14BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED OUT-
PUT
7 C51 12LB/BR (3 ZONE HVAC) FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
RS8W-80 CONNECTOR PIN-OUTS8W-80-85