CHRYSLER VOYAGER 2004 Service Manual

CHRYSLER VOYAGER 2004 Service Manual VOYAGER 2004 CHRYSLER CHRYSLER https://www.carmanualsonline.info/img/25/56870/w960_56870-0.png CHRYSLER VOYAGER 2004 Service Manual
Trending: service reset, ball joint, adding oil, width, bulb, child seat, automatic transmission fluid

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CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
The power transfer unit input shaft cover seal is
the larger of the two seals located on the inside of
the end cover. The differential bearing cup must be
removed to service this seal.
(1

Page 1612 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Reinstall the original bearing race and shim
using special tool No. 6522 (Fig. 35) and (Fig. 36).
CAUTION: The original shim must be installed behind
the bearing cup to maintain proper bearing pre

Page 1613 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Tap on end cover ears to separate end cover
from case (Fig. 39).
(4) Pry out seal with a pry bar (Fig. 40).INSTALLATION
The input shaft end seal is located on the end of
the input shaft.
(1) Clean

Page 1614 of 2585

CHRYSLER VOYAGER 2004  Service Manual INPUT SHAFT SEAL
REMOVAL
The Power Transfer Unit must be removed from
the vehicle to service this seal. Refer to Power Trans-
fer Unit Removal in this section for procedures.
(1) Remove P.T.U. end cov

Page 1615 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
The Power Transfer Unit must be removed from
the vehicle to service this seal. Refer to Power Trans-
fer Unit Removal in this section for procedures.
(1) Clean and inspect seal area.
(2)

Page 1616 of 2585

CHRYSLER VOYAGER 2004  Service Manual OUTER HALF SHAFT SEAL
REMOVAL
The outer half shaft seal is located on the outside
of the end cover. The P.T.U. does not have to be
removed to replace this seal.
(1) Lift vehicle on hoist.
(2) Remove r

Page 1617 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Index rear cover to the case for later reassem-
bly (Fig. 51).
(4) Pull rear cover out of the P.T.U. case (Fig. 52).
(5) Remove rear cover O-Ring (Fig. 53).
INSTALLATION
(1) To install, reverse re

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CHRYSLER VOYAGER 2004  Service Manual T850 MANUAL TRANSAXLE
TABLE OF CONTENTS
page page
T850 MANUAL TRANSAXLE
DESCRIPTION.........................21
OPERATION...........................24
DIAGNOSIS AND TESTING - COMMON
PROBLEM CAUSES.....

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CHRYSLER VOYAGER 2004  Service Manual Fig. 1 NV T850 Transaxle
1 - 3RD GEAR (SPEED) 9 - INTERMEDIATE SHAFT BEARING
(SEALED BALL)17 - 1/2 SYNCHRONIZER
2 - 3/4 SYNCHRONIZER 10 - REVERSE GEAR 18 - 1ST GEAR (SPEED)
3 - 3/4 SHIFT FORK 11 - 5/R

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CHRYSLER VOYAGER 2004  Service Manual The NV T850 transaxle is available with the 2.4L
Gas and 2.5L Turbo Diesel engine options. Unique
gearing tailored to the performance characteristics of
each engine provides optimum driveability, grad
Trending: wiring, fuel fill door release, spark plugs, inflation pressure, oil pressure, coolant, remote start