Citroen BERLINGO 2005 1.G Workshop Manual

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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
(2) Airbag to steering wheel fixing: 0.8 ± 0.1
(3)Steering wheel fixing: 3.3 ± 0.6
(5)Steering column to support fixing: 4 ± 0.1
(6)Steering cardan joint fixing: 2.3 ± 0.2
B3EP116D
XSARA PICASSO
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
(7) Pivot ball-joint nut: 4 ± 0.4
(8) Steering rod adjusting lock nut: 4.5 ± 0.4
(9)Ball-joint on steering rack: 6 ± 0.6
(10) Fixing steering on subframe: 8 ± 0.8
(11)Hydraulic pipe connection: 2.4 ± 0.2
(12)Power steering valve: 1.2 ± 0.2
(13)Plunger flange screws: 1.2 ± 0.2
(14)Steering ram screw on housing: 9 ± 1
(15) Steering ram screw on yoke: 9 ± 1
NOTE:When removing the steering, it is imperative to replace screws
(14)and (15)
(new screws).
B3EP117D
XSARA PICASSO
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AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Tightening torques (m.daN).
Unions between pump unions and power steering valve: 2 ± 0.3
(16)Fixing screw: 2.2 ± 0.3
(17)Fixing screw: 2.2 ± 0.3
(18) Fixing screw: 2.2 ± 0.3
NOTE: Coat the threads with product «E3».
A pressure switch is implanted in the hydraulic piping between the high
pressure pump and the power steering valve.
- Opening pressure = 30 / 35 bars.
- Closing pressure = 25 barsminimum.
Tightening torque = 2 ± 0.2.
B3EP118D
XSARA PICASSO
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BRAKES
22,2 (in valve) (1)
22,86/BOSCH/EVA2 (2)25,4/ BOSCH/MCT8 (2)
BOSCH/ZOH 54/22 BOSCH/ZOH 54/26
266 283
22/20 26/24
FEDERAL MODUL/F769 GALFER/G4554
BOSCH/TRW C38
249
9/7
GALFER/G4554
BRAKE SPECIFICATIONS
Master cylinder
ØAmplifier
FT mm Supplier/pistons
Disc Ventilated
Disc thickness
Brake pad grade
ØCylinder or caliper
RR mm Disc Plain
Disc thickness
Brake pad gradeWith ABS
ET3J4 TU5JP4 DV6 TU5JP4
Manual Auto.
(1) AFU system (EBA) =Emergency Brake Assist (incorporated as standard).(2) AFD system =Automatic lighting of hazard warning lamps on emergency braking (incorporated as standard).Brake fluid reservoir.Supplier: BOSCH, brake fluid quality: DOT 4.
The brake fluid reservoir is in 2 parts: the principal reservoir (equipped with a level detector)and a separate reservoir, they are linked by a rislan
pipe by means of a clickfit union.
C4
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BRAKES
23,8 (in click) (1)
25,4/ BOSCH/MCT8 (2)
BOSCH/ZOH 54/26TEVES/F
BOSCH/ZOH 54/26TEVES/F
N3 57/26 N3 57/26
283 302 283 302
26/24
GALFER/G4554 JURID 976 GALFER/G4554 JURID 976
BOSCH/TRW C38
249
9/7
GALFER/G4554
BRAKE SPECIFICATIONS
Master cylinder
ØAmplifier
mm
Supplier
FTpistons
Disc Ventilated
Disc thickness
Brake pad grade
ØCylinder or caliper
RR mm Disc Plain
Disc thickness
Brake pad gradeWith ESP
ET3J4 TU5JP4 EW10A/J4 EW10J4S DV6TED4/ATED4DW10
BTED4
Manual/Automatic
(1) AFU system (EBA) =Emergency Brake Assist (incorporated as standard).(2) AFD system =Automatic lighting of hazard warning lamps on emergency braking (incorporated as standard).Brake fluid reservoir.Supplier: BOSCH, brake fluid quality: DOT 4.The brake fluid reservoir is in 2 parts: the principal reservoir (equipped with a level detector)and a
separate reservoir, they are linked by a rislan pipe by means of a clickfit union.
C4
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Downloaded from www.Manualslib.com manuals search engine B3FP7E1D
BRAKE SPECIFICATIONS
Braking system.
Braking circuit in the form of an X.
Disc brakes at the front and at the rear
(vehicles all types):
- The front brake discs are ventilated.
- The rear brake discs are plain.
NOTE: The front brake pads have no wear warning
lamp.
Handbrake lever controlled by cables acting on the
rear wheels.
The compensator and main brake limiter functions
are assured by the ABS REF systems.
NOTE:REF = Electronic Brakeforce Distribution (EBD).
400
BRAKESC4
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BRAKES
TIGHTENING TORQUES: BRAKING SYSTEM
Front brakes
1Front brake disc1 ± 0,1
2Yoke on caliper3 ± 0,3
3Unions on brake piping1,5 ± 0,1
4Caliper on pivot10,5 ± 1
5ABS/ESP hydraulic block support on the chassis member0,2 ± 0,1
6Wheel sensor0,8 ± 0,1
B3FP7DVD
B3FP7DWD
C4
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BRAKESTIGHTENING TORQUES: BRAKING SYSTEM
Front brakes
7Braking amplifier2,2 ± 0,3
8Master cylinder on braking amplifier2 ± 0,5
Parking brake
9Parking brake lever1,5 ± 0,2
B3FP7DXD
B3FP7DYC
C4
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BRAKES
TIGHTENING TORQUES: BRAKING SYSTEM
B3FP7DZC
B3FP7EOC
Rear brakes
10Unions on brake piping1,5 ± 0,1
11Rear brake caliper support 5,3 ± 0,5
12Rear brake caliper3 ± 0,3
13Wheel sensor0,8 ± 0,1
C4
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BRAKES
B3FP7E2D
ABS/ESP HYDRAULIC BLOCK
Components Supplier Type Observations
Hydraulic blockBOSCHABS REF 8.0
Installed under the front LH
ESP 8.0chassis member. 4 regulation channels.
The emergency braking control is incorporated in the primary piston at «a».
B3FP7E3C
C4
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