AUX Citroen C4 2005 2.G User Guide

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ENGINE
B1EP1FUD
B1EP1FVC
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFJ
Tool.
[1]«Junior» T extension: (-).1608.E
Removing.
Engage tool [1]in the notch «a».
Exert on the roller (1)an effort upwards to hold it at maximum.
Remove the auxiliaries drive belt.
Carefully release the tensioner roller (1)to reach its minimum.
Remove tool[1].
IMPERATIVE: Check that the roller (1) turns freely
(without play and without tight spots).
Refitting.
If removing the auxiliaries drive belt tensioner roller, tighten the screws 2 ± 0,2 m.daN.
Engage tool [1]in the notch at «a».
Exert on the roller (1)an effort upwards to hold it at maximum.
Position the
(new)auxiliaries drive belt, in the following sequence:
- Auxiliaries drive pulley (4), aircon compressor pulley (3), tensioner roller (1)and alternator pulley (2).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves of
the various pulleys.
Release the tensioner roller (1).
Remove tool [1].
Checking the tension of the auxiliaries drive belt.
Check the tension of the auxiliaries drive belt:
- Mark «b»at the level of mark «c», new belt.
- Mark «b»at the level of mark «d», belt to be changed.
C4
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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Engines: 6FZ - RFN
Without air conditioningWith air conditioning
Tool.
[1] Pliers for removing plastic pegs: 7504-T
Remove the belt.
Detension the belt (3)by turning the screw (2)of the tensioner roller (1)
(anti-clockwise).
The screw (2)
(WARNING: not left hand screw).
Remove the belt (3), while keeping the tensioner roller (1)tight.
Refit the belt.
Refit the belt (3), while keeping the tensioner roller (1)tight.
Release the tensioner roller (1).
B1BP23PCB1BP23QCB1BP23PCB1BP23RC
XSARA - XSARA PICASSO
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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFN
Without air conditioning
Removing.
Raise and support the vehicle, wheels hanging.
Remove the front RH wheel, the plastic pins and the splash-shield.
Detension the belt (3)by turning the tensioner roller (1)by means of the
screw (2)
(clockwise).
NOTE:Screw (2)has a left hand thread.
Compress the tensioner roller (1).
Remove the auxiliaries drive belt (3).
IMPERATIVE: Check that the rollers (4) and (5) turn freely
(without play
and without tight spots).
Refitting.
Compress the tensioner roller (1).
Fit the auxiliaries drive belt (3).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly
positioned in the grooves of the various pulleys.
Complete the refitting.
Tightening torques:
- Tensioner roller screw (4) : 2 ± 0,2 m.daN.
- Guide roller screw (5) : 3,5 ± 0,,3 m.daN.
- Wheel bolts: 9 ± 1 m.daN.
B1BP23PCB1BP23QCB1BP23RC
With air conditioning
C4
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ENGINE
B1BP39AC
B1BP23RC
AUXILIARY EQUIPMENT DRIVE BELT
Engine: RFK
Tools.
[1]Detensioning lever for auxiliaries drive belt tensioner roller:
Dynamic spanner extension: FACOM SJ.214
Adaptor for socket 9x12 : FACOM J.274
Polygon socket 9x12 : 016
Removing.
Raise and support the vehicle, wheels hanging.
Remove the front RH wheel, the plastic pins and the splash-shield.
Turn the tensioner roller(1)by the screw (2)
(anti-clockwise), using tool [1]to detension the belt (3).
NOTE: Screw (2)has a left hand thread.
Remove the auxiliaries drive belt (3).
Refitting.
IMPERATIVE: Check that the rollers (4) and (5) turn freely
(without play and without tight spots).
Refitting.
Compress the tensioner roller (1), using tool [1].
Fit the auxiliaries drive belt (3).
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves of
the various pulleys.
Complete the refitting.
Tightening torques:
- Tensioner roller screw (4)tighten to: 2 ± 0,2 m.daN.
- Guide roller screw (5)tighten to: 3,5 ± 0,3 m.daN.
C4
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ENGINE
XSARA
AUXILIARY EQUIPMENT DRIVE BELT
Tools.
[1] Dynamic tensioner compression lever: (-).0188.Z
[2] Peg for dynamic tensioner roller: (-).0194.F
Removing.
IMPERATIVE: Respect the safety and cleanliness requirements specific to High pressure
Diesel injection (HDi) engine versions.
Remove:
- the front RH wheel.
- the sound insulation under the engine.
- the splash-shield.
WARNING: Mark the direction of fitting of the accessories belt if it is to be re-used.
Compress the dynamic tensioner roller (1)by acting at «a»
(clockwise), using tool [1].
Peg at «b». using tool [2].
Keep the dynamic tensioner roller (1)compressed and remove the auxiliaries drive belt.
IMPERATIVE: Check that the rollers (1) and (2) can turn freely
(without play and without
tight spots).
B1BP2VZD
Engines: 8HX - 8HZ
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ENGINEXSARA
AUXILIARY EQUIPMENT DRIVE BELT
Refitting.
WARNING: If the accessories belt is being re-used, respect the direction of fitting of the belt.
Refit the accessories belt.
Compress the tensioner roller (1)by acting at «a»
(clockwise), using tool [1].
Remove tool [2].
IMPERATIVE: Check that the belt is correctly positioned in the grooves of the different pulleys.
Complete the refitting in the opposite direction to removal.
Engines: 8HX - 8HZ
B1BP2VZD
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ENGINE
B1EP18UD
B1BP3ACD
AUXILIARY EQUIPMENT DRIVE BELT
Engines: 9HX - 9HY - 9HZ
Tools.
[1]Dynamic tensioner roller lever (DV6 TED4engine): (-).0194-E3
[1a]Dynamic tensioner roller lever (DV6 ATED4engine): (-).0194-E1
[1b]Lever extension (DV6 ATED4engine): (-).0194-E2
[2] Dynamic tensioner roller locking peg: (-).0194-F
IMPERATIVE: Respect the safety and cleanliness requirements specific to High pressure
Diesel injection (HDi) engine versions.
Markings on the dynamic tensioner roller.
«a»position «maximum wear»of the auxiliaries drive belt.
«b»Nominal position.
Removing.
WARNING: Mark the direction of fitting of the auxiliaries drive belt in the case of re-use of
the belt.
Compress the dynamic tensioner roller (1)by acting at «c»
(clockwise), using tool [1].
Peg using tool [2]at «d».
Keep the dynamic tensioner roller (1)compressed and remove the auxiliaries drive belt.
C4
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ENGINE
B1EP18UD
B1BP3ACD
AUXILIARY EQUIPMENT DRIVE BELT
Engines: 9HX - 9HY - 9HZ
Refitting.
WARNING: Belt to be re-used, mark the direction of fitting of the belt.
Refit the auxiliaries drive belt.
Compress the tensioner roller (1)by acting at «c»
(clockwise), using tool [1].
Remove tool [2].
IMPERATIVE: Make sure that the auxiliaries drive belt is correctly positioned in the grooves
of the various pulleys.
Refit:
- The front RH wheel.
- The sound-deadening under the engine.
- Reconnect the battery.
IMPERATIVE: Carry out the operations that are necessary following a reconnection of the
battery
(see corresponding operation).
C4
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ENGINE
B1BP2Z6D
B1BP2ZCD
AUXILIARY EQUIPMENT DRIVE BELT
Engines: 9HZ - 9HY
Tools.
[1]Dynamic tensioner compression lever: (-).0188.Z
[2]Peg for dynamic tensioner roller: (-).0194.F
Removing.
Remove the front RH wheel, the under-engine sounddeadening and the splash-shield.
V
ehicle with air conditioning.
WARNING: Mark the direction of fitting of the accessories drive belt, if it is to be re-used.
Compress the tensioner roller(1)by acting at «a»
(clockwise), using tool [1].
Peg at «b», using tool [2].
Remove the accessories drive belt.
IMPERATIVE: Check that the rollers (1) and (2) can turn freely
(without play and without tight
spots).
Refitting.
WARNING: Belt to be re-used, mark the direction of fitting of the belt.
Refit the accessories drive belt.
Compress the tensioner roller (1)by acting at «a»
(clockwise), using tool [1].
Remove tool [2].
IMPERATIVE: Make sure the belt is correctly positioned in the grooves of the various pulleys.
Complete the refitting in the opposite order to removal.
XSARA PICASSO
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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Without power-assisted steering
Tool.
[1]Belt tension measuring instrument: 4122-T
Removal.
Loosen the screws (2).
Tighten the screw (1)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool [1] on the belt at "d".
Tighten the screw (1)to obtain: 106 ± 10 SEEMunits.
Tighten the screws (2)to 2 m.daN.
Remove the tool [1].
B1BP1SECB1BP1SDC
Engine: WJY
XSARA
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