CITROEN RELAY 2019 Handbook (in English)

139
The spare wheel retaining bolt is located below
the rear bumper on the right.With steel wheels
:
With alloy wheels :
F

I
nstall the long socket A , the wheelbrace D
and the bar B on the retaining bolt.
F

T
urn the assembly anti-clockwise to lower
the wheel.
F

T
urn to the full extent, indicated by an
increase in the force required.
F

H
aving fully unwound the cable, take out the
spare wheel. F

U
nscrew the handle H.
F

R
emove the carrier I from the outer part of
the steel wheel. F

R
elease the spare wheel and place it near
the wheel to be changed.
F

I
f possible, place a chock under the
wheel diagonally opposite the wheel to be
changed.
3 - Position the jack
Ensure that the jack is stable.
If the ground is slippery or loose, the jack
may collapse – Risk of injury!
F

U
nscrew the three securing bolts K
.
F

U
nscrew the handle H
.
F

R
emove the support J from the carrier I
.
8
In the event of a breakdown

140
Take care to place the jack only at jacking
point 1 or 2 under the vehicle, making sure
that the jack head is centred at the contact
point on the vehicle. Other wise, there is
a
risk of damage to the vehicle and/or the
jack collapsing.
Make sure that any passengers are safe
(removed, away from the vehicle). Never put your hands or your head in the
wheel arch.
Never go underneath a
vehicle raised
using a
jack (use an axle stand).
Do not use:
-

T
he jack for any other purpose than
lifting the vehicle.
-

A j
ack other than the one supplied by
the manufacturer. The jack should only be used to change
a
wheel with a damaged or punctured tyre.
The jack does not require any maintenance.
The jack meets European standards, as
defined in the Machinery
Directive 2006/42/EC.
Certain parts of the jack such as the screw
thread or the joints could cause injury:
avoid touching them.
Carefully remove all traces of lubrication
grease.
At the front
F Position the jack C at location 1 provided on
the underbody, near the front wheel.
At the rear
The jack must be located about 60 cm
f rom the edge of the rear wheel.
F

P
osition the jack C at location 2 in the hole
provided for this purpose.
In the event of a breakdown

141
Special feature with a side footboard
4 - Change the wheel to be repaired
F Remove the trim (depending on model)
using the screwdriver E as a lever.For further information on how to Position

the jack , refer to the corresponding
section.
F
M
ake sure that the jack is stable and
standing properly on the base.
If the vehicle is so equipped, make sure
to place the jack at 45° so that it does not
interfere with the footboard. F
R
elease the bolts using the wheelbrace D
and the bar B .
F E xtend the jack using the wheelbrace D and
the bar B until the wheel is far enough off
the ground to be able to remove the wheel. To easily remove the wheel, a space of
about 2
to 3 cm is required between the
ground and the tyre.
If the wheel is very punctured/flattened,
increase the space but without operating
the jack to its maximum extent.
Do not grease the bolts before installing
them: they could unscrew spontaneously.
F
U nscrew the bolts fully and remove the
wheel to be repaired.
F

M
ake sure that the contact sur faces on the
spare wheel, the bolts and the bolt holes are
clean and free of foreign bodies that could
cause the securing bolts to come loose.
8
In the event of a breakdown

142
Screw in the bolts in this order.
F

P
ut the spare wheel in place, making
the 2 openings M coincide with the
2 corresponding pins N
.
F

S
tart screwing in the bolts by hand.
F
P
retighten the bolts using the wheelbrace D
and the bar B .
F
L
ower the vehicle using the wheelbrace D
and the bar B , then remove the jack.
F
T
ighten the bolts again using the
wheelbrace D and the bar B .If your vehicle has tyre under-inflation
detection, check the tyre pressures and
reinitialise the system.
5 - Put away the wheel to be
repaired
You must always place the wheel to be repaired
or the spare wheel under the vehicle to secure
the carrier system.
Check that it is properly secured in its
compartment below the floor.
If the wheel is not correctly in position, it
could be dangerous.
F

R
eplace the wheel at the rear of the vehicle.
Have the tightness of the bolts and the
pressure of the spare wheel checked by
a
member of the dealer network or a qualified
workshop without delay.
Have the punctured wheel repaired and
replace it on the vehicle as soon as possible.
In the event of a breakdown

143
With steel wheels:
With alloy wheels :
For more information on Identification
markings, including in particular the tyre
pressure label, refer to the corresponding
section.
F

H
ook the carrier I to the outer part.
F

S
crew in the handle H to secure the carrier
and steel wheel.
F

P
osition the support J on the carrier I .
F

T
ighten the handle H .
F

T
ighten the three fixing bolts K of the carrier
I onto the alloy wheel. F

I
nstall the long socket A, the wheelbrace D
and the bar B on the retaining bolt.
F

T
urn the assembly clockwise to fully draw
in the cable and raise the wheel under the
vehicle.
F

C
heck that the wheel is positioned
horizontally flat against the floor of the
vehicle and that the cut-out for the carrier
system is visible.
F

S
tow the tools and the trim (depending on
model).Changing a bulb
The headlamps have polycarbonate
lenses with a
protective coating:
F

d
o not clean them using a dr y or
abrasive cloth, nor with a
detergent
or solvent product,
F

u
se a sponge and soapy water or a pH
neutral product,
F

w
hen using a high pressure washer
on persistent marks, do not keep the
lance directed towards the lamps or
their edges for too long, so as not to
damage their protective coating and
seals.
Changing a


bulb must only be done with
the ignition off and after the headlamp has
been switched off for several minutes –
Risk of serious burns!
F

D
o not touch the bulb directly with your
fingers, use a
lint-free cloth.
It is essential only to use anti-ultraviolet
(UV) type bulbs, so as not to damage the
headlamp.
Always replace a
failed bulb with a new
bulb with the same type and specification.
8
In the event of a breakdown

144
In some weather conditions (e.g. low
temperature or humidity), the presence
of misting on the internal sur face of the
glass of the headlamps and rear lamps is
normal; it disappears after the lamps have
been on for a few minutes.
Types of bulb
Various types of bulb are fitted to your vehicle.
To remove them:
Ty p e A
Ty p e B
All glass bulb: pull gently as it is fitted by
pressure.
Ty p e C
Ty p e D
Bayonet bulb: press on the bulb then turn it
anti-clockwise. Cylindrical bulb: move the contacts apart.
Halogen bulb: release the retaining spring from
its housing.
Front lamps
1.
Main beam headlamps.
2. Dipped beam headlamps.
3. Direction indicators.
4. Sidelamps/daytime running lamps.
In the event of a breakdown

145
If necessary you can remove the headlamp
unit:
F
D
epending on country of sale, remove the
extreme cold protection foam by making it
slide sideways towards the outside.
F

D
isconnect the electrical connector by
removing its locking ring.
F

R
emove the two headlamp unit fixing
screws.
F

M
ove the headlamp towards the centre of
the vehicle to extract it from its sliders. On
the left-hand side, be careful of the bonnet
st ay.
Main beam headlamps
Ty p e D , H7 - 55W
F R emove the cover by pulling on the rubber
tongue.
F

D
isconnect the electrical connector.
F

R
elease the retaining spring by pressing on
the central clip.
F

C
hange the bulb taking care to align the
metal part with the groove on the lamp.
Dipped beam headlamps
Ty p e D , H7 - 55W
F R emove the cover by pulling on the rubber
tongue.
F

D
isconnect the electrical connector.
F

R
elease the retaining spring by pressing on
the central clip.
F

C
hange the bulb taking care to align the
metal part with the grooves on the lamp.
Direction indicators
Ty p e A , W Y21W – 21W
F R emove the cover by pulling on the rubber
tongue.
F

T
urn the bulb holder a quarter turn anti-
clockwise.
F

C
hange the bulb.
F

O

pen and secure the bonnet with the stay.
F

T

o access the lamps and bulbs, reach
behind the headlamp unit. Ty p e A
, W21/5W – 21W and 5W
F
R
emove the cover by pulling on the rubber
tongue.
F
T
urn the bulb holder a quarter turn anti-
clockwise.
F
C
hange the bulb.
Sidelamps/daytime running
lamps
LED daytime running lamps
These light-emitting diode (LED) lamps act as
both daytime running lamps and sidelamps.
If your vehicle is fitted with LED daytime
running lamps, contact a CITROËN dealer.
8
In the event of a breakdown

146
Direction indicator side
repeaters
Ty p e A , W16WF – 16W
F
M
ove the mirror glass to access the screws.
F

R
emove the two fixing screws.
F

P
ull the bulb holder to release it from the
lugs.
F

P
ull the bulb out and change it.
Foglamps
Ty p e D , H11 - 55W
F T urn the steering wheel so that the wheel on
the side in question is turned fully inwards.
Halogen bulbs must be replaced after the
lamp has been off for several minutes (risk
of severe burns). Do not touch the bulb
directly with your fingers, use a
lint-free
cloth.
When each operation has been
completed, check that the lamps work
c o r r e c t l y.
F

R
emove the screw located in the wheel
arch.
F

R
emove the protective cover. F

R
emove the fixing clip and disconnect the
electrical connector.
F

T
urn and disengage the bulb holder.
F

C
hange the bulb taking care to align the
metal part with the grooves on the lamp.
In the event of a breakdown

147
Ty p e C , 12 V10W – 10W
Side marker lamps
Ty p e A , W5W – 5W
Courtesy lamps
F If your vehicle is fitted with these lamps
(L4 body), remove the two fixing screws.
F

P
ull the bulb holder to release it from the
lugs.
F

P
ull the bulb out and change it. Front/Rear
F P ress at the points indicated by the arrows,
then remove the courtesy lamp.
F

O
pen the protective flap.
F

C
hange the bulb by moving the two contacts
apart.
F

E
nsure that the new bulbs are secured
correctly between the two contacts.
F

C
lose the protective flap.
F

F
ix the courtesy lamp in its housing and
ensure that it is secured correctly.
Rear lamps
1. Brake lamps
Ty p e B , P21W – 21W
2. Brake/sidelamps
Ty p e B , P21/5W – 21W and 5W
3. Direction indicators
Ty p e B , PY21W – 21W
4. Reversing lamps
Ty p e A , W16W – 16W
5. Foglamp
Ty p e A , W16W – 16W
For more information on Types of bulbs ,
refer to the corresponding section.
8
In the event of a breakdown

148
Licence plate lamps
Ty p e C, C5W – 5W
F
P
ress the point indicated by the arrow, then
remove the plastic lens.
F

R
emove the failed bulb by moving aside the
two contacts.
F

W
ith the new bulb in place, ensure that it is
secured correctly between the two contacts.
F

R
eplace the plastic lens and press on it to
lock it in place.
F

I

dentify the failed bulb then open the rear
doors.
F

C

arry out these operations in reverse
order to put each bulb in place.
F

R

emove the corresponding access cover by
removing the seven fixing screws (van).
or
F

R

emove the corresponding access cover by
pulling its handle to unclip it (combi).
F

D

isconnect the electrical connector by
pressing on its central tongue.
F

R

emove the two fixing nuts of the lens unit.
F

P

ull the lens unit from the outside. F

R

emove the six bulb holder fixing screws.
F

S

pread the three retaining tongues and
remove the bulb holder from its housing.
F

C

hange the bulb.
In the event of a breakdown