lock DACIA SOLENZA 2004 Manual PDF

51
51 - 4
MECHA NISMS OF LATERAL OPENINGS
122
1
3
Rear door-opening mechanism with manual control
TIGHTENING MOMENTS (daNm)
Attachment screw of assembled box 1.1
Mechanism bolt 5
Attachment screw of outside
opening mechanism 0.5
DISMOUNTING
Dismount :
- window liftin g crank, by clips-detaching
it from the crank axle -attachment screw ( 2) of the inside
opening mechanism ( 1);
- closing handle ( 12);
- front door panel (s ee chapter 72);
-r ear door deflective panel.
Detach from clips the blocking control rod
of the re ar door ( 3);
Di smount the fork ( 10) of the outsi de opening mechanism
from the rear door latch.
Dismo unt :
-r ear door blocking control rod from the
latch; -ear door inside opening rod (4) from
the latch; - attachmen t screws (6) of the assembled
box (5) from t he door .
Remove the rear door manual control latch
(7 ) through the technological opening from the
door caisson. Dismo unt :
- attachment screws ( 9) of the outside
opening mechanism ( 8) on the rear door external
panel;
- mechanism bolt (11 ) ;
REMOU NT I NG
Perform the dismounting operations in the
reverse order, taking into account the following
recommendation: -for mounting the blocking control. the
blocking rod will be placed in the position where
the latch is blocked. -mount the assembly in such way that
free arm is to be introduced on the control rod,
then the blocking rod will be introduce through
the technological opening of the door caisson; -all springs, rivets and elements that are
in movement are to be lubricated with UM 185
Li2 grease; -for the latch attachment screws to the
electric control , product Fixamed M 28 is to
be used; -rear door deflective panel is to be fixed
on the caisson by means of a sealing material
Ro mtix 1502 P;
- adjustment of the doors closing is to
be performed by means of the mechanism bolt
(12), that is to be tighten to the required moment
of 5 daNm.
11
9 8
10
76
2 5
4
3
1
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MECHA NISMS OF LATERAL OPENINGS
1 . metallic insert locks kit
2. fork
3. cylinder lock
1
23
FRONT DOOR LOCK
DISMOUNTIN G
Dismount :
-cr ank handle by clips-detaching from the crank axle;
- inside opening mechanism;
- closing handle;
- front door panel;
- front door deflective panel.
After performing a.m. operations, dismount the attaching fork ( 2) of the cylinder lock (3) o n
the door.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, taking into consideratio n the followings:
- checking the integrity of the deflective panel and of the continues sealant material l ayer
Ro mtix 1502P on the front door caisson;
- checking the operation of the inside opening mechanism and of the cylinder lock.
For the replacement of the others locks, please see the following chapters:
- anti-theft mechanism – chapter 84;
- filling cap – chapter 19;
- hatchback c ylinder lock – c hapter 52.
Locks
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MECHAN ISMS OF NON LATERAL OPENINGS
Front bonnet lock
3
4
2
1
TIGHTENING MOMENTS(daNm)
Attachment screws of the bonnet lock hock
and lock 0.7
-attachment screws (4) of the bonnet
lock on the ra diator upper cross beam. Release the opening control cable (5) from
the lock.
Remove the obturator ( 6) and release the
cable from the opening handle (8).
DISMOUNTING
Dismount :
- attachment screws (2) of the bonnet
lock (1) to the front bonnet lining; Di
smount the attachment screws (7) of the
handle (8) on the side frame lining.
REMOU NT I NG
Perform the di smounting operations in the
reverse order.
Required tightening moment for attachments
screws of the lock hook and lock is of 0,7 daNm.
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MECHAN ISMS OF NON LATERAL OPENINGS
75
6
8
411
10
9
9 3
1
2
6
10 11
7
5
4
8
Hatchb ack lock
TIGHTENING MOMENTS (daNm)
H atchback l atch a ttachment screw 2.1
G uiding support a ttachment scre w 0.7
H atchback l ock a ttachment scre w 0.6
Changer attachment nut 0.5
DISMOUNTIN G
Dismount :
-hatchback l ock cylinder ( 1) by remov-
ing the fork ( 2) and detaching from clips the
changer rod from its arm; -attachment nut ( 4) of the hatchback
opening c ontrol c hanger ( 3) on the hatchback
lini ng;
- attachment screws (6) of the hatchback lock on the hatchback lining;
-guiding element ( 8) and adjustment
washer (7) of the guiding element;
- attachment screws (10) of the guiding
s upport (9) on the hatchback frame.
-special screw attaching hatchback latch
(11 ) on the hatchback frame.
REMOU NT I NG
Perform the dismounting operations in the
reverse order.
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MECHAN ISMS OF NON LATERAL OPENINGS
Pneumatic balancing device
DISMOUNTIN G
Dismount is performed by successive act-
ing upon the safety locks ( 1) from the pneu-
matic balancing device end ( 2).
REMOU NT I NG
Perform the dismounting operations in the
reverse order.
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INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
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INSIDE ACCESSORIES
TIGHTENING MOMENTS(daNm)
Steering wheel attachment screw 4.4
Attachment screw steering wheel airbag 0.65
IMP ORTANT !
All interventions at the airbag system
must be pe rform e d onl y by qual i fi ed
s taff.
DISMOUNTING
IMP ORTANT !
Before dismounting the airbag, block
the UCE airbag by means of the CLIP
tester (see chapter 88 “ UCE ai rbag
blocking”). T he airbag indicato r from
the instrument panel is on. Disconnect the battery.
Dismount the two attachment screws of the
s teering wheel airbag on the steering wheel by
means of a T20 (TORX) head screwdriver.
upper part dashboard
lower part dashboard
Disconnect the steering wheel airbag connec-
tor.
Dashboard
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INSIDE ACCESSORIES
DISMOUNTIN G
Dismount :
-s teering attachment screw ( 1) on the
steering column, by means of a screwdriver pro-
vided with TORX T50 head;
- steering wheel (2) not before bringing the
steering to the middle point (wheels are in a di-
rect line); - half-cases (3) and (4) connected be-
tween them by three screws (5) to the steering
column.
In order to dismount the under steering wheel
control from the upper shaft of the steering
w heel, loosen the screw (6) and extract the
under steering wheel control (7).
5 1
2
4
3
5
Disconnect the connectors of :
- lights, windscreen wiper;
- anti-theft mechanism;
- rotating contact.
AT T E N T I ON !
It is forbidden the handling of the pyro-
technic system near heating sources or open
fire, because there is the risk of undesirable
s tarting of the system.
IMP ORTANT !
Anytime when dismounting the steering
wheel, it is necessary to dismount the airbag
connector (1). The airbag is provided wi th
a connector who is short-circuited aft er dis-
connecting the wiring connector, avoiding
in this way all undesirable starting.
AT T E N T I ON !
It is forbidden the change of the rota-
tion c ontact position after di smounting
the under-steering wheel control assem-
bly, because there is the risk of i ts dam-
aging.
The under steering wheel control it is pro-
vided with a pre -cut self-a dhe sive tape
stacked on the rotating contact and on the
under steering wheel control body that is not
allowing the undesirable rotation of the rotat-
ing contact until its mounting on the attach-
ment cone of the steering column. In case the position of the rotating contact
is changed, then this one, is to be rotated
clockwise 2.5 complete rotations (or until it
gets blocked), then is to be rotated a nti-
clockwise 2.5 complete rotations.
7
6
Dashboard
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INSIDE ACCESSORIES
Dismo unt :
-t wo side attachment screws (8) of the
upper part dashboard by means of a wrench T
20(“L” shape);
-screws (9) attaching the upper part
dashboard with the l ower part on the driving
post cross member, by means of a screwdriver
with T20 head. Detach from clips placed in points (10) the
upper part dashboard. Sw ing over the windscreen the upper part
dashboard and de tach from c lips poi nts (11)
of the windscreen lower cross beam. Detach from clips the radio from i ts sup-
port.
Disconnect the connectors and the ra dio
antenna (for the vehicle provided with radio-
cassettes player). Disconnect the central l ocking connector
(for the vehicle provided with central locking).
Take out the upper part dashboard from the
cockpit.
REMARK :
Dismounting of the upper part dash-
board, does not imply steering wheel dis-
mounting.
Disconn ect the anti-star ting bushing connec-
tor.
Detach from clips the anti-starting bushing
(12).
8
8
10
9
11
12
13
13 Dismount
the attachme nt screws (13) of the
instrument panel and disconnect the four con-
nectors.
Dashboard
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INSIDE ACCESSORIES
Dashboard
Airbag
I mportant!
Before reconnecting the driver’s airbag connector, it is necessary to apply a checking
procedure of the system:
- Check if ai rbag indicator from the instrument panel is on, when the contact is set
on.
- Connect the igniter to the airbag connector (to the wiring) and check if the airbag
indicator is off. - Set the contact off, connect the airbag connector instead of the inert igniter and
attach the airbag on the steering wheel (requiret tightening moment is 0.65 daNm). After remounting, perform the system checking by means of the CLIP tester.
If everything is correct, unblock the UCE airbag (see chapter 88 “Unblocking UCE
airbag”). If is not correct, see chapter “Diagnostic”.
- Check if t he airbag i ndicator from the instrument panel is on for 3 seconds from
setting the cont act on, t hen it is off and i s remaini ng off.
AT T E N T I ON!
No n-observing of prevision prescriptions may cause un abnormal operation of the
sy stem, leading to the airbag undesirable starting.
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