bulb DACIA SOLENZA 2004 Repair Manual

16ENGINE E7J-262
16 - 1
ALTERNATOR – STARTER
IDENTIFICATION
ENGINE ALTERNATOR INTENSITY
VALEO A11 VI 87 75A
E7J - 262
VALEO A13 VI 212 80A
CHECKING
After 15 minutes of heating under a 13.5 V tension.
ENGINE RPM ALTERNATOR 75 AALTERNATOR 8 0A
(rot/min) (A)(A)
10004654
2000 6875
3000 7180
4000 7282
OPERATION / DIAGNOSTIC
These vehicles are equipped with alternators with internal ventilation, incorporated voltage
regulator, and charging indicator on the instrument panel, which must operate as follows:
-w hen the contact is set on, the indicator is on;
-af ter engine starting, the indicator is off;
-i f indicator goes on during engine running, then it shows a charging failure.
INCIDENTS SEEKING
A. The indicator is not lighting when setting the contact on
Check : -the electric connections must be well done;
- the indicator bulb is not worn (when the circuit is mass connected, the bulb must be on).
Alternator
vnx.su

INSIDE ACCESSORIES
Dashboa rd .......................................................... 57-1
Inside rear view mirror ..................................... 57-8
S un visors ........................................................... 57-9
Central console ................................................. 57-10
Handbrake case ................................................ 57-11
Turning handle .................................................. 57-12
SECU RITY ELEMENTS
Fr ont safety belts ............................................... 59 - 1
Re ar safety belts ............................................... 59 - 2
HEATING
General .............................................................. 61-1
Operating principle ........................................... 61-2
C limate c ontrol unit .......................................... 61-4
Ve n t ilation- climate control air
distributor (RACV) .......................................... 61-5
Heating radiator ................................................ 61-6
C ontrol panel ..................................................... 61-7
C ontrol cable s ................................................... 61-9
Motor fan control resistance............................ 61-10
Diagnose ............................................................. 61-11
AIR CONDITIONING
General ............................................................... 62-1
Draining – filling the refrigerant circuit ......... 62-3
Air conditioning unit operating diagram ........ 62-4
Operating principle ........................................... 62-5
Part icles filter .................................................... 62-7
Cold ai r blowing device (DSAF) ...................... 62-8
Evaporator ........................................................ 62-10
Control panel ..................................................... 62-11
Comp ressor ........................................................ 62-12
C ondenser .......................................................... 62-13
Pressu re controller ............................................ 62-14
F ilter reser voir ................................................... 62-15
Unit piping ......................................................... 62-16
Thermostatic expansion valve ......................... 62-19
C limate c ontrol blower ..................................... 62-20
Blow er control resistance .................................. 62-21
Rec ycling flap motor fan ................................. 62-22
Diagnose ............................................................. 62-23
CARRIAGE BODY SEALING
Ca rriage body se aling ....................................... 64 - 1 OPENINGS SEALING
Opennings sealing ............................................. 65 - 1 GLASSES SEALING
Glasses gaskets .................................................. 66 - 1
Inside wipers ..................................................... 66 - 2
Outside wipers ................................................... 66 - 3
Fr ont door glass channel ................................. 66 - 4
Rear door gla ss run channel ............................ 66 - 5
CARRIAGE BODY INSIDE TRIMS
C arriage body inside trims ............................. 71-1
Upper front pillar trim ..................................... 71-2
Mi ddle pillar trim ............................................. 71-3
Rear quarter panel tr im ................................... 71-4
R oof lining ......................................................... 71-5
Trunk carpet ...................................................... 71-6
Cowl panel noise absor bent ............................. 71-7
Cockpit carpet ................................................... 71-8
LATERAL OPENINGS TRIMS
Fr ont door panel ................................................ 72-1
R ear door panel ................................................. 72-2
REAR TABLE
Lateral table ....................................................... 74-1 FRONT SEATS SLIDES GUIDES
Fr ont seat ........................................................... 75-1
Fr ont seats slides guide s ................................... 75-2
SEATS / R EAR BENCH
R ear bench ......................................................... 76-1
BATTERY - FRONT HEADLIGHTS
Battery ... ............................................................ 80-1
Headlamp assembly .......................................... 80-4
F og projectors ................................................... 80-5
Bulbs ... ................................................................ 80-6
Headlamps adjustment .................................... 80-9
Repl acement of the headlamps mechanic
adjustment control ........................................... 80-1157
Mechanisms and accesoires5
59
61
62
Climatisation6
64
65
66
71
72
74
75
76
80
Echuipment electr ique8
Garnishing and tack room7
vnx.su

INSIDE AND REAR LIGHTING
Inside and rear lighting .................................... 81-1
Ceili ng lamp ...................................................... 81-4
Bulbs ... ............................................................... 81-5
Lamps failures diagnostic ................................. 81-6
Cockpit fuse box ............................................... 81-8
UCE de co de r protection .................................. 81-10
ACCOUSTIC WARNING - ANTI STARTING
General .............................................................. 82-1
One key head replacement ............................... 82-5
Dismounting - remounting E.C.U. decoder ..... 82-6
Anti starting bushing replacement .................. 82-7
R. F. remote control for blocking/unlocking the
doors ................................................................... 82-8
Electric control unit injection replacement ..... 82-9
Acoustic warning ............................................... 82-10
Pr ocedures ......................................................... 82-12
Diagnostic .......................................................... 82-18
Diagnostic – General ........................................ 82-39
Diagnostic – Failures interpretation ............... 82-53
Diagnostic – Conformity checking ................... 82-55
Diagnostic – States interpretation ................... 82-57
Diagnostic - Damage location algorithm ........ 82-63
INSTRUMENT PANEL
Instrument panel without RPM meter ............ 83 -1
Instrument panel with RPM meter ................. 83 -2
connectors disposal ........................................... 83 -3
Pe rform functional instrument panel ............ 83 -4
Speed transducer .............................................. 83 -5
F uel level transmitter ........................................ 83 -6
Water te mperature sensor ................................ 83 -7
Diagnostic – damages interpretation .............. 83 -8
STEERING - CONNECTOR
Anti-theft mechanism ...................................... 84-1
Under steering wheel control .......................... 84-2
Re ar windows defrosting switch ..................... 84-6
Central locking switch ...................................... 84-7
Pa ssenger electric window sw itch ................... 84-8
Driver electric window switch ......................... 84-9
Hazard sw itch .................................................... 84-10
Electric lighter..........................................................84-11
WINDSCREEN WIPER
Drive mechanism ............................................. 85-1
Diagnostic ........................................................... 85-3 AUTO RADIO
General .............................................................. 86-1
T apes player ...................................................... 86-6 CD Pl
ayer .......................................................... 86-7
C onnectors ........................................................ 86-8
Roof antenna .................................................... 86-9
ELECTRICAL ASSISANCE EQUIPEMENT
Windscreen washing ......................................... 87-1
Re lays and UCE decoder asse mbly from
cockpit ............................................................... 87-2
Cockpit Central Unit ....................................... 87-4
Diagnostic – general ......................................... 87-6
Diagnostic – Failures interpretation ................ 87-11
Diagnostic - Conformity checking ................... 87-14
Diagnostic – States interpretation ................... 87-18
Diagnostic – Damage location algorithm ........ 87-26
WIRING
Airbag - general ................................................ 88-1
Airbag – Electronic control unit ..................... 88-2
Driver’s airbag .................................................. 88-6
Airbag – Special devic es ................................... 88-9
The airbag destroying procedure .................... 88-10
Airbag diagnostic – General ............................ 88-12
Diagnostic – Failure interpretation ................. 88-14
Diagnostic – Conformity checking .................. 88-20
Diagnostic – Help .............................................. 88-22
Diagnostic – Failure locating tree .................... 88-23
Fr ont door wiring protector ............................ 88-24
Re ar door wiring prote ctor .............................. 88-25
ELECTRIC DIAGRAMS
General .............................................................. 89 - 1
Functional diagrams list .................................. 89 - 6
F unctional diagrams list index ............................ 89 - 8
Connections lists - Mass list ............................. 89 - 9
Electric compone nts location on vehicle ......... 89 - 10
Ma ss attachments on vehic le ............................ 89 - 10
Electric compone nts location on the vehic le .... 89 - 11
Cockpit fuse box ................................................ 89 - 14
Fu se box from engine compartment ................ 89 - 16
Wires functions index in connectors and
couplings ........................................................... 89 - 18
Wires functions in connectors and
couplings ........................................................... 89 - 21
Wires functions explanation ............................ 89 - 9581
82
83
84
85
86
87
88
89
vnx.su

BATTERY - FRONT HEADLIGHTS
80
80 - 4
NOTE :
After headlamps dismounting, their adjustment must be performed.
DISMOUNTING
Disconnect the battery (-) plug.
Pull backwards the gasket of the headlamp adjustment cor rection control (1).
Dismount the headlamp adjustment correction control from the headlamp adjustment
device (see replacement of the headlamps mechanic adjustment control).
Disconnect the connector ( 2) of the headlamp bulb.
Disconnect the connector ( 3) of the turning light bulb.
Rotate and remove the holder ( 5) of the parking lamp bulb.
Dismount the front grill.
Dismount the 4 attachment screws TORX 20 (6) of the headlamp-turning lamp assembly .
Carefully remove the headlamp assembly from its place.
REMOU NT I NG
In point (6) placed at headlamp lower part, the closest to the turning bulb, introduce a TORX
20 screw.
Carefully introduce the headlamp assembly in its place, taking care that screw is not falling
down.
Mount this screw, by means of a TORX 20 screwdriver.
M ount the other three screws (6 ).
Mount the front grill.
Position the holder ( 5) in its place a nd rotate it, ensuring its good attachment.
Position the holder ( 4) in its place a nd rotate it, ensuring its good attachment.
Reconnect the turning bulb connector (3)
Reconnect the headlamp bulb connector ( 2).
Mount the headlamp adjustment control at the headlamp adjusting connector (see replacemen t
of the headlamps mechanic adjustment control).
Reconnect the battery (-) plug.
Check the operation of the bulbs of the headlamp-turning lamp assembly .
Headlamp assembly
6
6
6 6
5
4
3
1
2
vnx.su

BATTERY - FRONT HEADLIGHTS
80
80 - 6
Bulbs
FOG PROJEC TOR B ULB RE PLACEMENT
DISMOUNTING
Suspend the vehicle on an elevator.
Disconnect the fog projector connector
Rotate the bulb holder ( F) an d extract it from its place.
REMOU NT I NG
Perform the dismounting operations in the reverse order, correctly positioning the bulb holder in
its place. Perform fog projector adjustment
NOTE :
Because the fog projector is equipped with a halogen bulb, do not touch the bulb glass
ba lloon directly by hand.
HEADLAMP BULB REPLACEMENT
DISMOUNTIN G
Disconnect the connector (2 ).
Remove the rubber protector ( 7). Mark its mounting position.
Release the atta chment clamp (8) and remove th e h e adlamp bulb
REMOU NT I NG
Perform the dismounting operations in the reverse order. Position correctly the rubber protector
( 7) observing the mounting position before dismounting. Perform headlamp adjustment.
NOTE :
Because the headlamp is equipped with a halogen bulb, do not touch the bulb glass balloon
d irectly by hand.
72 3 4
8
5
10
10
vnx.su

80
BATTERY - FRONT HEADLIGHTS
80 - 7
FRONT TURNING BULB REPLACEMENT
DISMOUNTIN
G
Disconnect the connector ( 3).
Rotate the holder ( 4) and remove it.
Remove the worn bulb from the holder
R EMOU NT I NG
Perform the dismounting operations in the reverse order, with t he checking of the correct
holder (4 ) positioning to avoid dust and humidity penetration in the headlamp assembly .
The turning lamps are using orange color bulb; when replacing the bulb, use the same bulb
type.
FRONT PARKING BULB REPLACEMENT
DISMOUNTIN G
Rotate the holder ( 5) and remove it.
Extract the worn bulb from the holder.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, with t he checking of the correct
holder (5 ) positioning to avoid dust and humidity penetration in the headlamp assembly .
Bulbs
vnx.su

BATTERY - FRONT HEADLIGHTS
80
80 - 8
HEADLAMP-FRONT LAMP ASSEMBLY SEALING
(getting fogged, it has condensation water or water penetration)
The condensation water is not affecting the lighting quality.
No No
No
No
No Ye s
Ye s
Ye s Ye s
Bulbs
Check the front part of the assembly: direct
a water jet towards the headlamp glass.
Is the water penetrating inside the headlamp?
Is wa ter penetrating inside the parking-turning
lamp?
Visually check the headlamp rear part; rubber
protecto r of the headlamp bulb is correctly
mounted?
The he adlamp adju stment corrector is well
mounted?
The headla mp bulb is correctly mounted?
The aera tion holes are clogged?
The hea dl amp is steamed out or it has
condensa tion water inside?
Visually check the rear part of the parking-
turning lamp; t he parking bulb holder is
correc tly mounted?
Th e turning bulb holder is correctly mounted?
Replace the headlamp.
Replace the parking-turning lamp.
Mount corr ectly the rubber protector of the
h eadlamp bu lb. If this is not good, replace it.
Mount corr ectly the headlamp adjustment
co rrector and its rubber protector. If protector
is not good, replace it.
Mount correc tly the headlamp bulb.
If possible, eliminate the clogging cause. If
no t possible, replace the headlamp.
Explain th e client that this fact is a natural
one, no t a damage and there is no headlamp
corro sion risk. The condensation water will
disappear when the headlamp will be lighted;
the disappearing time of the condensation
wat er is subject to the environmental
humidity .
Mount co rrectly the parking bulb holder. If
its gasket is not good, replace it.
Mount co rrectly the turning bulb holder. If
its gasket is not good, replace it.
REMARK : If the client is i nsisting, proceed to headlamp drying:
- blow with dry air, if possible;
- naturally dry the headlamp by turning on the headlamps for couple of minutes
till condensation water elimination or headlamp defoggi ng. No
No
No
No Ye s
Ye s
Ye s
Ye s
vnx.su

81
INSIDE AND REAR LIGHTING
81 - 1
REAR LAMPS
RE AR LAMP REPLACEMENT
DISMOUNTIN G
Disconnect the battery (-) plug.
Disconnect the rear lamp connector .
Inside trunk, dismount the screw with triangle head ( A).
Extract the rear lamp towards outside.
R EMOU NT I NG
Perform the dismounting operations in the reverse order, positioning correctly the rear lamp in
its seat. Check the bulbs connections and operation.
Rear right lamp Rear left lamp
Rear right lamp connector Rear left lamp connector
Pin Denomination Pin Denomination
1+ Right stop lamp 1 Fog parking lamp supply
2+ Right parking lamp 2 Left turning lamp supply
3Free 3 Free
4 Mass 4 Mass
5 Right turning lamp supply 5 + Left stop lamp
6 Revere driving lamp supply 6 + Left parking lamp
Inside and rear lighting
A
6
1 B
B
B
B 6
1
vnx.su

INSIDE AND REAR LIGHTING
81
81 - 2
R
EPLACEMENT OF REAR TURNING,
P ARK ING, FOG, REVERSE DRIVING,
STOP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal.
Disconnect the rear lamp connector
Dismount the screw with triangle head
Extract the rear lamp towards outside
Di smount the two attachment screws (B) of
the bulbs support on the lamp glass.
Dismount the worn bulb.
REMOU NT I NG
Perform the dismounting opera tions i n the
reverse order, checking the condition of the
s ealing ga sket between the lamp glass and the
bulbs support: if this one is not good, replace it.
Check the bulbs operation and connections.
REPLACEMENT OF LICENSE PLATE LAMP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal.
Disconnect the license plate lamp connector.
Extract the license plate lamp holder.
Remove the worn bulb and replace it.
R EMOU NT I NG
Perform the dismounting opera tions i n the
reverse order. Check the bulb operation.
REPLACEMENT OF ADDITIONAL
STOP LAMP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal.
Dismount the TORX 20 attachment screw
of the additional stop lamp. Mark the mounting
position of the lamp mass wire connector.
Inside and rear lighting
Disconnec t t he addit ional st op l amp
connector. Detach t he two side clips and extra ct the
reflector-glass assembly from the lamp body.
Detach carefully from clips the lamp glass,
by means of a straight screwdriver. Replace the worn bulb.
REMOU NT I NG
Perform the dismounting operations in the
reverse order. Check the bulb connections and
operation.
REPLACEMENT OF LICENSE PLATE LAMP
DISMOUNTIN G
Disconnect the battery (-) terminal.
Disco nnect the license plate lamp
connector. Detach from clips the license plate lamp.
REMOUNTING
Pe rform t he di smounting opera tions i n t he
reverse order. Check the bulb operation.
R EPLACEMENT OF ADDITIONAL
STOP LAMP
DISMOUNTIN G
Disconnect the battery (-) terminal.
Dismount the attachment screw TORX 20
of the additional stop lamp. Mark the mounting
position of the lamp mass wire connector.
Disconnec t t he addit ional st op l amp
connector.
R EMOU NT I NG
Perform the dismounting operations in the
reverse order. Check the bulb connections and operation.
vnx.su

INSIDE AND REAR LIGHTING
81
81 - 4
The ceiling lamp is central located, between
the two sun visors.
The ceiling lamp has 3 operating positions
subject to ceiling lamp glass position (4):
- position 1 : ceiling lamp off
- position 2 delayed ceiling lighting; this
will light for 15 seconds after driver’s front door
closing or after the command of unlocking the
doors with the RF remote control . This delay
turns out in the moment of setting the contact.
- position 3 : c eiling lamp pe rmanently
lighting.
DISMOUNTIN G
Disconnect the battery ( -) terminal.
Detach from clips the assemb ly from the lamp
support by means of a little screwdriver acting in
front of the slot (A). Disconnect the connector
Remove the roof lining around ceiling lamp
support. Detach from clips the ceiling lamp support.
REMOU NT I NG
Perform the dismounting operations in t he
reverse order. Check the ceiling lamp operation. Ceiling lamp connector
Pin Denomination
1 Mass
2+
protected battery – exit fuse F02
3 Ceiling lamp control
REPLACEMENT OF CEILING LAMP BULB
DISMOUNTIN G
Disconnect the battery (-) terminal;
Detach care fully the lamp glass using a
small screwdriver acting in point ( B).
Remove the worn bulb and replace it.
R EMOU NT I NG
Perform the dismounting operations in the
reverse orde r, using for lamp glass clips
attachment, a small screwdriver positioned in
point (B).
Check the ceiling lamp operation.
Ceiling lamp
A
B
3 1
vnx.su