tow DACIA SUPERNOVA 2004 Service Manual

WINDOWS
54
54 - 1
WINDSCREEN AND HATCHBACK GLASS REPLACEMENT
The replacement of t hese glasses is performed in case they a re broken, when they are not
according to the required overall dimensions or when they have manufacturing defects (image
distortions, cracks, etc).
PREPARING FOR MOUNTINGPosition the gasket (2) around the glass (1)
and place the assembly on a protection plate.
Place in the gasket channel all around the
gasket frame; a cotton cord ( 4 ) of 3 – 4
mm diameter, l eaving at its fre e ends (3)
about 20 cm of cord, and between the ends,
the distance shall not be more than 10 cm.
MOUNTING OF THE WINDSCREEN
M ount on the carriage body, the windscreen – cord - glass gasket assembly, so that the cord
ends are placed towards the inside of carriage body.
From the inside of the vehicle, successively draw each end of the cord, the drawing direction
being parallel with the glass surface, towards the surface inner part, perpendicular on the frame,
beginning with the lower part, in this way the gasket edge is lifted and then lowered on the frame.
At the outside, the gasket is seated by slightly and successively pressing it on glass, so that the
tightening is uniform on the whole windscreen contour and frame. DISMOUNTING OF A BROKEN
GLASS
If the glass or part of i t did not fa ll, t he
dismounting and the cleaning of the window
gaskets by the pieces of the broken glass
will be easier to be made by sticking a sheet
of paper on each surface.
WINDSCREEN AND HATCHBACK GLASS
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SEALI NG OPENING ELEMENTS
65
65 - 1
D
OOR FRAMES GASKETS
DISMOUNTING
Dismount the front and rear frames gaskets following the doors outliners, by drawing towards
outside of one of their ends.
REMOUNTING
Perform in the reverse order the dismounting operations.
The mounting of the sealing gaskets on frames is performed by tapping with a rubber hammer.
CARRIAGE BODY SEALING
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72
SIDE OPENINGS ELEMENTS TRIM
72-1
DISMOUNTING
Fr
ont door panel replacement i s performed without t he dismounting of the door, and the
operations that must be performed are the following: Dismount the window regulator crank (2) that is mounted by clips attachment on the window
regulator axle. Dismount the inner opening mechanism (3), by dismounting the screw (4) and detaching from
the inner opening mechanism, the front door opening control rod, this rod being fixed on the plate
with the other end. Dismount the locking handle (8).
Dismount the screws (5) and remove the panel by clips detaching from the caisson of t he door.
Dismount the guiding case (6) and the locking button. (7).
REMOUNTING
Pe rform in the reverse order the dismounting operations taking into account the following
recommendations: -for the mounting of the inner opening mechanism, the opening control rod will be placed
in the position where the assembled plate with electric control is unblocked.
-after mounting, check the operation of the inner opening mechanism and its alignment
with the front door panel.
NOTE
The window regulator crank must be placed in horizontal position with the button
oriented toward front, the window being closed.
FRONT DOOR PANEL
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72
SIDE OPENINGS ELEMENTS TRIM
72-2
DISMOUNTING
Rear door panel replacement is pe rformed without the dismounting of t he door, a nd the
following operations are to be performed :
Dismount the window regulator crank (2) that is mounted by clips attachment on the window
regulator axle. Dismount the inner opening mechanism (3), by dismounting the screw (4) and detaching from
the inner opening mechanism, the rear door opening control rod, which is fixed on the plate with
the other end.
Dismount the locking handle (5).
Dismount the screws (6 ) remove the panel by detaching it from the caisson of the door.
Dismount the guiding case (8) and the locking button (7).
REMOUNTING
Pe rform in the reverse order the dismounting operations taking into account the following
recommendations: -for the m ounting of t he outside opening mechanism, t he opening control rod will be
placed in the position where the assembled plate with electric control is unblocked. -after mounting, check the operation of the internal opening mechanism and its alignment
w ith the rear door panel.
NOTE
The window regulator crank must be placed in horizontal position with the button
oriented toward front, the window being closed.
REAR DOOR PANEL
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80
BATTERY - FRONT HEADLIGHTS
80 - 7
HEADLAMPS ADJUSTMENT
MEETING LIGHTS ADJUSTMENT (LOW BEAM) This is performed by acting upon the V screw
(vertically p lane adjustment) or H (horizontally
p lane adjustment). By screwin g, t he lighting beam
is ”lowering” and by unscrewing is “ascending”.
Check if the lighted area i s centered on the
vertical axis and if the optical separation at 15°
coincide with the headlamp lighting. An error
of 1 cm is admissible.
A lighting beam displaced towards left has
the aspect shown in ( pict.a) and a lighting beam
displaced towards right has the aspect shown
in (pict.b).
RO AD LIGHTS ADJUSTMENT (LONG BEAM)
Check the position to coincide with the
adjustment performed for low beam a nd with
the lighting beam distributed between the two
vertical lines on the panel. When checking the long beam, the lighting
center of the ellipse, must be located on the
cross marking the screen center.
If a m ajor de viation c ompared with t he low be am i s noticed, i t is re commended t he bul b
replacement, this one being in most of the cases, responsible for such defect.
pict.a
pict.b
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81
REAR AND INTERIOR LIGHTING
81 - 1
BULBS REPLACEMENT
BULB REPLACEMENT OF THE REAR TURNING, PARKING AND BRAKE STOP LIGHT
Disconnect the battery.
Push towards interior the two attachment clips (1 ), then extract the plastic cap (2).
Disconnect the connector (6).
Push upwards the attachment clips (3) of the printed circuit plate (4), swing it and pull out the
plate from the attachment shoulders (5).
For remounting perform the dismounting operations in the reverse order.
FOG LAMP BULB REPLACEMENT
Di smount the attachment scre ws (1) of the
fog lamp glass and remove the glass;
Remove the burnt bulb and replace it.
REPLACEMENT OF THE LICENSE PLATE LAMP BULB
Dismount the lamp attachment screws.
Replace the burnt bulb.
For remounting, perform the dismounting operations in the reverse order.
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82B
HORN - ENGINE IMMOBILISER
82B - 51
If after a complete checking of the anti intrusion system,
the replacement of the E.C.U. anti
intrusion is required, proceed as follows:
- remove from the central console the tape recorder’s frame and the tape recorder pulling
backward but without disconnecting the tape recorder from the vehicle’s wiring;
- dismount by detaching the aeration grill located on the right side of the central console ;
- dismount the t wo screws attaching t he E CU support i n t he ri ght side of the climate
control unit;
- take off the anti intrusion ECU together with its support through the central zone of the
central console; - disconnect the 24 ways connector from the anti intrusion ECU proceeding as follows:
remove towards exterior the two blocking clips of the connector and then carefully pull out the
connector; - dismount carefully the two way connector from the anti intrusion ECU;
- dismount the two screw attaching the anti intrusion ECU on its support;
- proceed the in reverse order of the dismounting;
- check the proper operation of the anti intrusion system. DISMOUNTING – REMOUNTING
OF THE ANTI INTRUSION ECU
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82B
HORN - ENGINE IMMOBILISER
82B - 54
NOTE
If the dismounting / remounting of t he front doors or hatchback contacts,
check aft er that , the correct operation of the anti intrusion system.
LEFT SIDE VOLUME SENSOR REPLACEMENT
If sensor replacement is required, proceed as follows:
- take out carefully the sensor from its support by detaching from clips;
- dismount the attachment screw of the sensor support on the front left pillar upholstery.
- dismount the three attachment screws of the upper upholstery of the front left pillar and
carefully remove the upholstery;
- carefully disconnect the sensor connector from the vehicle’s wiring;
- mount the new volume sensor and its support performing the above mentioned operations
in reverse order, and then checking the proper operation of the anti intrusion system.
AT TENT ION
Be sure that the v olume sensor mounted on the l eft side has marked the
letter “T ” on the red colour collar.
Mo unt the volume sensor in such way, to be oriented towards the back of the vehicle,
parallel wi th the side windows.
RIGHT SIDE VOLUME SENSOR REPLACEMENT
If sensor replacement is required, proceed as follows:
- take out carefully the sensor from its support by detaching from clips;
- dismount the attachment screw of the sensor support on the front right pillar upholstery.
- dismount the three attachment screws of the upper upholstery of the front right pillar and
carefully remove the upholstery; - carefully disconnect the sensor connector from the vehicle’s wiring;
- mount the new volume sensor and its support performing the above mentioned operations
in reverse order, and then checking the proper operation of the anti intrusion system.
AT TENT ION
Be sure that the volume sensor mounted on the right side has marked t he l etter
“R” on the white colour collar. Mo unt the volume sensor in such way, to be oriented t owards the bac k of the v ehicle,
parallel wi th the side windows.
V OLUME SENSOR DISMOUNTING – REMOUNTING
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89A
ELECTRICAL DIAGRAMS
89A - 18
( until 01.06.2001)
The cockpit fuse box is placed left side under dashboard, being attached on the interior side
of the door(1). To access the fuses, turn the knob (2), then open up the door towards exterior.
The fuses are protecting the following electric circuits:
FUSE
NUMB ER FUSE
TYPE PROTECTED C IRCUIT
Clock, radio, STOP contact, climate blower relay control
Reverse driving contact
UCE decoder, speed transducer, instrument panel supply, diagnostic
socket, AC starting button, UCE anti-intrusion
Hazard and turning signaling lights
Front/rear parking lights, lighting: switches, instrume nt panel, climate
control, documents compartment, lighter, ashtray, radio.
Lighter, clock, instrument panel ( anti-starting indic ator), front right
ceiling lamp, UCE anti-intrusion, anti-intrusion indicator, diagnostic socket.
Windscreen wiper-washing switch, windscreen wiper timer
Rear window defrosting
Climate blower
Left fo g lamp
F01
F02
F03
F04
F05
F06
F07
F08
F09
F10 15A
5A
15A
7,5A
5A
15A
15A
20A
15A
5A
1
2
COCKPIT FUSE BOX
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89B
ELECTRIC DIAGRAMS
89B - 8
( after 01.06.2001)
The cockpit fuse box is placed left side under dashboard, being attached on the interior side
of the door(1). To access the fuses, turn the knob (2), then open up the door towards exterior.
The fuses are protecting the following electric circuits:
FUSE
NUMB ER FUSE
TYPE
PROTECTED C IRCUIT
Clock, radio, STOP contact, climate blower relay control
Reverse driving contact
UCE decoder, speed transducer, instrument panel supply, diagnostic
socket, AC starting button, UCE anti-intrusion
Hazard and turning signaling lights
Front/rear parking lights, lighting: switches, instrume nt panel, climate
control, documents compartment, lighter, ashtray, radio.
Lighter, clock, instrument panel ( anti-starting indic ator), front right
ceiling lamp, UCE anti-intrusion, anti-intrusion indicator, diagnostic socket.
UCE decoder, FLASH relay, anti-starting bushing
Rear window defrosting
Climate blower
Left fo g lamp
F01
F02
F03
F04
F05
F06
F07
F08
F09
F10 15A
5A
15A
7,5A
5A
15A
15A
20A
15A
5A
1
2
COCKPIT FUSE BOX
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