Jack DAEWOO LACETTI 2004 Service User Guide

FRONT SUSPENSION 2C – 19
DAEWOO V–121 BL4
10. Remove the rear crossmember–to–body bolts.
CAUTION : Two technicians must hold the front
crossmember assembly and suitably support the as-
sembly with a jack stand during removal of the front
attachment bolts. Failure to support the front cross-
member properly can result in personal injury.
11. Remove the front crossmember–to–body bolts.
12. Remove the crossmember assembly from the ve-
hicle.
Installation Procedure
1. Install the crossmember assembly.
2. Install the rear crossmember–to–body bolts.
Tighten
Tighten the rear crossmember–to–body bolts to 196
NSm (145 lb–ft).
3. Install the front crossmember–to–body bolts.
Tighten
Tighten the front crossmember–to–body bolts to 130
NSm (96 lb–ft).
4. Install the bolts and nuts on the steering gear
mounting brackets.
5. Install the return line bolt into the clip on the cross-
member. Refer to Section 6C, Power Steering
Gear.

USAGE AND CAPACITY OF FUSES IN FUSE BLOCKW4–3
2. I.P FUSE BLOCK
1) POSITION OF FUSE AND RELAY
2) USAGE OF FUSE IN I.P FUSE BLOCK
Power
Supply
ClassificationFuse
NoCapacityUsage
IGN1 (15)Blade TypeF110ASDM
FuseF210ATCM, ECM, Generator, VGIS,VSS
F315AHazard Switch
F410ACluster, Chime Bell, Brake Switch, SSPS Module,
A/C Control Switch
–F5––
IGN2 (15A)F610AA/C Comp. Relay, Defog Relay, Power Window
Relay, Head Lamp Relay
F720ABlower Relay, A/C Control Switch, FATC
F815AElectric Mirror Switch, Folding Mirror, Sun Roof
Module
IGN1 (15)F925AWiper Motor, Wiper Switch
–F10––
IGN1 (15)F1110AEBCM, Oil Feeding Connector
F1210AImmobilizer, Anti Theft Control Unit, Rain Sensor
Unit
30 BAT(+)F1310ATCM
F1415AHazard Switch
F1515AAnti Theft Control Unit
F1610ADLC
ACC (15C)F1710AAudio, Clock
F1815AExtra Power Jack
F1915ACigar Lighter
IGN1 (15)F2010AReverse Lamp Switch, PNP Switch
30 BAT(+)F2115ARear Fog Relay
F2215AClock, FATC, A/C Control Switch
F2315AAudio
F2410AImmobilizer

4F – 8IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
31. Turn the ignition switch to LOCK for 10 sec-
onds.
2. Turn the ignition switch to ON and observe the
ABS indicator.
Does the indicator light for 4 seconds and then go
off?–Go to Step 5Go to Step 4
4Check the ABS indicator.
Did the ABS indicator turn on and stay on?–Go to ”ABS In-
dicator Lamp Il-
luminated
Constantly”Go to ”ABS In-
dicator Lamp
Inoperative”
51. Turn the ignition switch to LOCK for 10 sec-
onds.
2. Turn the ignition switch to ON and observe the
parking brake / EBD indicator.
Does the indicator light for 4 seconds and then go
off?–Go to Step 12Go to ”EBD
System Indica-
tor Lamp Inop-
erative”
61. Turn the ignition switch to LOCK.
2. Disconnect the EBCM harness connector.
3. Turn the ignition switch to ON.
4. Use a digital voltmeter (DVM) to measure the
voltage from ground to terminal 15, 17, and 18
of EBCM harness connector.
Is the voltage within the specified value on each ter-
minal?11–14 vGo to Step 7Go to ”Power
Supply to Con-
trol Module, No
DTCs Stored”
71. Turn the ignition switch to LOCK.
2. Use a DVM to measure the resistance from the
EBCM harness connector, terminals 16 and 19
to ground.
Is the resistance equal to the specified value?
0 WGo to Step 9Go to Step 8
8Repair the open in the circuit BLK and BLK/WHT
that failed.
Is the repair complete?–System OK–
9Use a DVM to measure the resistance between ter-
minal 11 of the EBCM harness connector and termi-
nal 12 of the Data Link Connector (DLC). Is the re-
sistance below the specified value?2 WGo to Step 10Go to Step 11
10Replace the ABS unit assembly.
Is the repair complete?–System OK–
11Repair the open or high resistance in circuit DK BLU
between terminal 11 of the EBCM harness connec-
tor and terminal 12 of the DLC jack.
Is the repair complete?–Go to Step 1–
12Perform the road test described above.
Are any DTCs set?–Go to the table
for the DTC–

ELECTRICAL WIRING DIAGRAMSW5–5
14. STOP LAMP, CENTER HIGH MOUNT STOP LAMP (CHMSL) & REVERSE LAMP CIRCUIT 5–102. . . . . . . . . . . .
1) MR–140/HV–240 : NOTCH BACK 5–102. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2) MR–140/HV–240 : HATCH BACK 5–104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3) SIRIUS D4 : NOTCH BACK5–106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4) SIRIUS D4 : HATCH BACK5–108 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15. TRUNK/TAIL GATE OPEN SWITCH, TRUNK LATCH SWITCH, TRUNK ROOM LAMP & HORN
CIRCUIT5–110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1) DUAL HORN5–110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2) SIGNLE HORN5–112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16. LAMPS(MAP & ROOM) CIRCUIT5–114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1) W/O SUN ROOF & W/ DECAY5–114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2) W/ SUN ROOF & W/ DECAY5–116 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3) W/O SUN ROOF & W/O DECAY 5–118. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4) W/ SUN ROOF & W/O DECAY5–120 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17. CLOCK, CIGAR LIGHTER,ASHTRAY ILLUM. LAMP & EXTRA POWER JACK CIRCUIT 5–122. . . . . . . . . . . . . .
1) M/T5–122 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2) A/T5–124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18. CHIME BELL, SEAT BELT & KEY REMIND SWITCH CIRCUIT 5–126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19. WIPER CIRCUIT5–128 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1) W/O RAIN SENSOR & AIR CONDITIONER : NOTCH BACK 5–128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2) W/O RAIN SENSOR & AIR CONDITIONER : HATCH BACK 5–130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3) W/ RAIN SENSOR & AIR CONDITIONER : NOTCH BACK 5–132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4) W/ RAIN SENSOR & AIR CONDITIONER : HATCH BACK 5–134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5) W/O RAIN SENSOR & FATC : NOTCH BACK 5–136. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6) W/O RAIN SENSOR & FATC : HATCH BACK 5–138. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7) W/ RAIN SENSOR & FATC : NOTCH BACK 5–140. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8) W/ RAIN SENSOR & FATC : HATCH BACK 5–142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5–122WELECTRICAL WIRING DIAGRAMS
17. CLOCK, CIGAR LIGHTER, ASHTRAY ILLUM. LAMP & EXTRA POWER
JACK CIRCUIT
1) M/T
a. CONNECTOR INFORMATION
CONNECTOR(NO.)
(PIN NO. COLOR)
CONNECTING, WIRING HARNESSCONNECTOR POSITION
C101 (21 Pin, White)Body
Engine Fuse BlockEngine Fuse Block
C105 (4 Pin, White)Body
Engine Fuse BlockEngine Fuse Block
C201 (76 Pin, Black)I.P
I.P Fuse BlockI.P Fuse Block
C202 (89 Pin, White)I.P
BodyLeft CO–Driver Leg Room
S203 (Red)I.PBehind Audio Mounting
S204 (Magenta)I.PBehind Audio Mounting
G203I.PBehind Left Audio Bracket
b. CONNECTOR IDENTIFICATION SYMBOL & PIN NUMBER POSITION
J3B1P045

AISIN AUTOMATIC TRANSAXLE 5A2 – 113
DAEWOO V–121 BL4
16. Remove the three upper transaxle–to–engine
mounting bolts.
17. Secure the transaxle to a transaxle jack and trans-
axle support fixture DW260–013.
18. Remove the seven lower transaxle–to–engine re-
taining bolts.
19. Carefully remove the transaxle from the vehicle.

5A2 – 114IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
Installation Procedure
1. Secure the transaxle to the transaxle jack, then
carefully position in the vehicle.
2. Install the seven lower transaxle–to–engine retain-
ing bolts.
Tighten
Tighten the bolts(a) to 73 NSm (54 Ib–ft).
Tighten
Tighten the bolts(b) to 31 NSm (23 Ib–ft).
Tighten
Tighten the bolts(c) to 21 NSm (15 Ib–ft).
3. Install the three upper transaxle–to–engine mount-
ing bolts.
Tighten
Tighten the three upper transaxle–to–engine mount-
ing bolts to 73 NSm (54 Ib–ft).
4. Install the three upper transaxle mounting bracket
bolts and the bracket.
Tighten
Tighten the three upper transaxle mounting bracket
bolts to 60 NSm (44 Ib–ft).

5B – 22IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
11. Remove the two rear damping block retaining bolts.
12. Remove the rear damping block from the front
cross member.
13. Remove the two cage retaining bolts.
14. Remove the three transaxle upper mounting brack-
et bolts.
15. Remove the upper mounting bracket and cage.
16. Remove the three transaxle upper retaining bolts.
17. Support the transaxle with a transaxle support jack.

FIVE–SPEED MANUAL TRANSAXLE 5B – 23
DAEWOO V–121 BL4
18. Remove the seven transaxle lower retaining bolts.
19. Remove the transaxle.
Notice : Rest the transaxle only in an upright position.
20. Slide the transaxle sideways away from the engine
block.
21. Lower the transaxle.
Installation Procedure
1. Support the transaxle with a transaxle support jack.
2. Install the transaxle by inserting the transaxle input
shaft into the clutch disc and sliding the transaxle
sideways into the engine block.
3. Install the seven transaxle lower retaining bolts.
Tighten
Tighten the transaxle lower retaining bolts(a) to 73
NSm ( 54 lb–ft ).
Tighten the transaxle lower retaining bolt(b) to 31 NSm
( 23 lb–ft ).
Tighten the transaxle lower retaining bolts(c) to 21
NSm ( 15 lb–ft ).

SECTION : 6E
STEERING WHEEL AND COLUMN
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS6E–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 6E–1. . . . . . . . . . .
SPECIAL TOOLS6E–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 6E–2. . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS6E–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Column Diagnosis 6E–2. . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR6E–8 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 6E–8. . . . . . . . . . . . . . . . . . . . .
Headlamp/Turn Signal Switch and Lever 6E–8. . . . . .
Wiper Switch and Lever 6E–9. . . . . . . . . . . . . . . . . . . . Steering Wheel Rotation Sensor 6E–10. . . . . . . . . . . .
Steering Wheel Without SIR 6E–11. . . . . . . . . . . . . . . .
Steering Wheel With SIR 6E–13. . . . . . . . . . . . . . . . . .
Ignition Lock Cylinder and Switch 6E–13. . . . . . . . . . .
Steering Column 6E–15. . . . . . . . . . . . . . . . . . . . . . . . . .
UNIT REPAIR 6E–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Steering Column 6E–19. . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION6E–20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Wheel and Column 6E–20. . . . . . . . . . . . . . . .
Ignition Key Reminder 6E–20. . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Ignition Switch Housing Shear Bolts11–97
Ignition Switch Retaining Screw2.5–22
Steering Column Jacket Assembly Front Bracket Bolts2216–
Steering Column Jacket Assembly Rear Bracket Nuts2216–
Steering Shaft Universal Joint Pinch Bolt2518–
Steering Wheel Horn Cap Screws4.5–40
Steering Wheel Nut3828–
Steering Wheel Rotation Sensor Retaining Screw2–18
Support Housing Screws1612–
Turn Signal Switch Housing Screws3–27
Upper and Lower Steering Column Cover Panel Screws2.5–22