Rear switch DAEWOO LACETTI 2004 Service Owner's Manual

4E2 – 12IREAR DRUM BRAKES
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
DRUM BRAKES
This drum brake assembly is a leading/trailing shoe de-
sign. Both brake shoes are held against the wheel cylinder
pistons by the lower return spring and the fixed anchor
plate near the lower return spring. When the brakes are
applied, the wheel cylinder pistons move both shoes out
to contact the drum. With forward wheel rotation, the for-
ward brake shoe will wrap into the drum and become self–
energized. With reverse wheel rotation, the rear brake
shoe is self–energized. Force from the brake shoes is
transferred to the anchor plate through the backing plate
to the axle flange. Adjustment is automatic and occurs on
any service brake application. Do not switch the positionof shoes that have been in service, as this may render the
self–adjustment feature inoperative and result in in-
creased pedal travel.
Notice : To avoid damaging the vehicle, observe the fol-
lowing directions:
S Replace all the components included in the repair
kits used to service this drum brake.
S Do not use lubricated shop air on the brake parts,
as damage to the rubber components may result.
S If any hydraulic component is removed or discon-
nected, it may be necessary to bleed all or part of
the braking system.
S Replace the shoe and linings in axle sets only.
S The torque values specified are for dry, unlubri-
cated fasteners.
S Perform service operations on a clean bench that is
free from all mineral oil materials.

SECTION : 4F
ANTILOCK BRAKE SYSTEM
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS4F–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 4F–2. . . . . . . . . .
SPECIAL TOOLS4F–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 4F–2. . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS4F–3 . . . . .
Abs System Circuit (I) 4F–3. . . . . . . . . . . . . . . . . . . . . .
Abs System Circuit (II) 4F–4. . . . . . . . . . . . . . . . . . . . .
Ebcm Connector Face View 4F–5. . . . . . . . . . . . . . . . .
COMPONENT LOCATOR4F–6 . . . . . . . . . . . . . . . . . . . .
ABS/EBD System Drive 4F–6. . . . . . . . . . . . . . . . . . . .
DIAGNOSIS4F–7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Circuit Check 4F–7. . . . . . . . . . . . . . . . . . .
ABS Indicator Lamp Inoperative 4F–9. . . . . . . . . . . . .
Power Supply to Control Module,
No DTCs Stored 4F–12. . . . . . . . . . . . . . . . . . . . . . . .
ABS Indicator Lamp Illuminated Continuously,
No DTCs Stored 4F–16. . . . . . . . . . . . . . . . . . . . . . . .
Electronic Brake–Force Distribution (EBD)
System Indicator Lamp Inoperative 4F–18. . . . . . . .
SELF–DIAGNOSTICS 4F–22. . . . . . . . . . . . . . . . . . . .
DISPLAYING DTCs 4F–22. . . . . . . . . . . . . . . . . . . . . . .
CLEARING DTCs 4F–22. . . . . . . . . . . . . . . . . . . . . . . .
INTERMITTENTS AND POOR
CONNECTIONS 4F–22. . . . . . . . . . . . . . . . . . . . . . . .
DTC C0035 Left Front Wheel Speed Sensor
Circuit Malfunction 4F–23. . . . . . . . . . . . . . . . . . . . . .
DTC C0040 Right Front Wheel Speed Sensor
Circuit Malfunction 4F–26. . . . . . . . . . . . . . . . . . . . . .
DTC C0045 Left Rear Wheel Speed Sensor
Circuit Malfunction 4F–29. . . . . . . . . . . . . . . . . . . . . .
DTC C0050 Right Rear Wheel Speed Sensor
Circuit Malfunction 4F–32. . . . . . . . . . . . . . . . . . . . . .
DTC C0060/C0065 Left Front Inlet and
Outlet Valve Solenoid Fault 4F–35. . . . . . . . . . . . . . .
DTC C0070/C0075 Right Front Inlet and
Outlet Valve Solenoid Fault 4F–37. . . . . . . . . . . . . . . DTC C0080/C0085 Left Rear Inlet and
Outlet Valve Solenoid Fault 4F–39. . . . . . . . . . . . . . .
DTC C0090/C0095 Right Rear Inlet and
Outlet Valve Solenoid Fault 4F–41. . . . . . . . . . . . . . .
DTC C0110 Pump Motor Circuit Malfunction 4F–43. .
DTC C0121 Valve Relay Circuit Malfunction 4F–45. .
DTC C0161 ABS Brake Switch Circuit
Malfunction 4F–47. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC C0245 Wheel Speed Sensor Frequency
Error 4F–50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC C0550 ABS Control Module Internal
Fault 4F–54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC C0800 Low Voltage Fault 4F–56. . . . . . . . . . . . .
DTC C0931 Overheated 4F–59. . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR4F–60 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 4F–60. . . . . . . . . . . . . . . . . . . .
Service Precautions 4F–60. . . . . . . . . . . . . . . . . . . . . . .
Bleeding System 4F–61. . . . . . . . . . . . . . . . . . . . . . . . .
ABS 5.3 Assembly 4F–61. . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Speed Sensor 4F–62. . . . . . . . . . . . . . . .
Front Wheel Speed Sensor Jumper Harness 4F–63.
Rear Wheel Speed Sensor 4F–64. . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION4F–65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Basic Knowledge Required 4F–65. . . . . . . . . . . . . . . . .
ABS System Components 4F–65. . . . . . . . . . . . . . . . .
Base Braking Mode 4F–65. . . . . . . . . . . . . . . . . . . . . . .
Antilock Braking Mode 4F–66. . . . . . . . . . . . . . . . . . . . .
EBD System 4F–69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Brake–Force Distribution (EBD) Failure
Matrix 4F–70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires and ABS/EBD 4F–71. . . . . . . . . . . . . . . . . . . . . . .
Electronic Brake Control Module (EBCM) 4F–71. . . .
Front Wheel Speed Sensors 4F–71. . . . . . . . . . . . . . .
Front Wheel Speed Sensor Rings 4F–71. . . . . . . . . . .
Rear Wheel Speed Sensors and Rings 4F–71. . . . . .
Valve Relay and Pump Motor Relay 4F–71. . . . . . . . .

ANTILOCK BRAKE SYSTEM 4F – 5
DAEWOO V–121 BL4
EBCM CONNECTOR FACE VIEW
EBCM Connector
PinColorCircuit
1WHTRight Rear Ground
2BRNRight Rear Sensor
3PPLRight Front Ground
4–Not Used
5YELRight Front Sensor
6WHTLeft Front Ground
7ORNLeft Front Sensor
8REDLeft Rear Ground
9BLKLeft Rear Sensor
10–Not Used
11DK BLU/
WHTData Link Connector
(DLC)
12–Not Used
13–Not Used
14YELBrake Lamp Switch
15PNKSwitched Ignition
16BLKMotor Ground
PinColorCircuit
17REDBattery
18REDBattery
19BLK/WHTInstrument Ground
20LT GRNABS Warning Lamp
21BRN/WHTEBD Warning Lamp
(Parking Brake Lamp)
22–Not Used
23–Not Used
24–Not Used
25–WSS Output Signal
26–Not Used
27–Not Used
28–Not Used
29–Not Used
30–Not Used
31–Not Used
SB–Shorting Bar

4F – 6IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
COMPONENT LOCATOR
ABS/EBD SYSTEM DRIVE
(Left–Hand Drive Shown, Right–Hand Drive Similar)
1. Right Front Wheel Speed Sensor
2. Brake Master Cylinder
3. Master Cylinder Reservoir
4. Grommet
5. Right Front Wheel Speed Sensor Connector
6. Brake Fluid Level Switch Connector
7. Instrument Cluster
8. Connector C302
9. Right Rear Wheel Speed Sensor Connector
10. Right Rear Wheel Speed Sensor
11. Left Rear Wheel Speed Sensor12. Left Rear Wheel Speed Sensor Connector
13. Body Wiring Harness
14. Connector C202
15. Connectors C110
16. EBCM Connector
17. Left Front Speed Sensor Connector
18. Grommet
19. Hydraulic Modulator with Attached EBCM
20. Connector C107
21. Left Front Wheel Speed Sensor

4F – 30IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
DTC C0045 – Left Rear Wheel Speed Sensor Circuit Malfunction
StepActionValue(s)YesNo
1Examine the wheel speed sensor.
Are there any signs of physical damage?–Go to Step 3Go to Step 2
21. Turn the ignition switch to LOCK.
2. Disconnect the left rear wheel speed sensor
connector.
3. Use a digital voltmeter (DVM) to measure the
resistance between the sensor terminals.
Is the resistance within the specified value at
approximately 25°C (77°F)?1280–1920 WGo to Step 4Go to Step 3
3Replace the wheel speed sensor.
Is the repair complete?–System OK–
41. Switch the DVM to the AC millivolt range.
2. Measure the voltage output of between the
wheel speed sensor terminals while rotating
the wheel about 1 revolution every 2 seconds.
Is the output within the specified value?
120 vGo to Step 6Go to Step 5
5Replace the speed sensor or the toothed wheel as
required.
Is the repair complete?–System OK–
61. Disconnect the harness from the EBCM.
2. Connect a DVM between ground and one ter-
minal of the wheel speed connector.
3. Turn the ignition to ON.
4. Repeat the above test for the other terminal of
the wheel speed connector.
Is the voltage for either of these terminals within the
specified value?> 1 vGo to Step 7Go to Step 8
7Repair the short to voltage in the affected circuit.
Is the repair complete?–System OK–
81. Turn the ignition switch to LOCK.
2. Measure the resistance to ground from termi-
nal 8 at the harness EBCM connector.
3. Measure the resistance to ground from termi-
nal 9 at the harness EBCM connector.
Is the resistance at either circuit less than the speci-
fied value?Go to Step 9Go to Step 10
9Repair the short to ground in the affected circuit.
Is the repair complete?–System OK–
101. Measure the resistance between terminal 8 at
the harness EBCM connector and the harness
wheel speed sensor connector terminal con-
nected to the RED wire.
2. Measure the resistance between terminal 9 at
the harness EBCM connector and the harness
wheel speed sensor connector terminal con-
nected to the BLK wire.
Is the resistance on either circuit within the specified
value?> 5 WGo to Step 11Go to Step 12

ANTILOCK BRAKE SYSTEM 4F – 33
DAEWOO V–121 BL4
DTC C0050 – Right Rear Wheel Speed Sensor Circuit Malfunction
StepActionValue(s)YesNo
1Examine the wheel speed sensor.
Are there any signs of physical damage?–Go to Step 3Go to Step 2
21. Turn the ignition switch to LOCK.
2. Disconnect the left rear wheel speed sensor
connector.
3. Use a digital voltmeter (DVM) to measure the
resistance between the sensor terminals.
Is the resistance within the specified value at
approximately 25°C (77°F)?1280–1920 WGo to Step 4Go to Step 3
3Replace the wheel speed sensor.
Is the repair complete?–System OK–
41. Switch the DVM to the AC millivolt range.
2. Measure the voltage output of between the
wheel speed sensor terminals while rotating
the wheel about 1 revolution every 2 seconds.
Is the output within the specified value?
120 vGo to Step 6Go to Step 5
5Replace the speed sensor or the toothed wheel as
required.
Is the repair complete?–System OK–
61. Disconnect the harness from the EBCM.
2. Connect a DVM between ground and one ter-
minal of the wheel speed connector.
3. Turn the ignition to ON.
4. Repeat the above test for the other terminal of
the wheel speed connector.
Is the voltage for either of these terminals within the
specified value?> 1 vGo to Step 7Go to Step 8
7Repair the short to voltage in the affected circuit.
Is the repair complete?–System OK–
81. Turn the ignition switch to LOCK.
2. Measure the resistance to ground from termi-
nal 1 at the harness EBCM connector.
3. Measure the resistance to ground from termi-
nal 2 at the harness EBCM connector.
Is the resistance at either circuit less than the speci-
fied value?Go to Step 9Go to Step 10
9Repair the short to ground in the affected circuit.
Is the repair complete?–System OK–
101. Measure the resistance between terminal 1 at
the harness EBCM connector and the harness
wheel speed sensor connector terminal con-
nected to the WHT wire.
2. Measure the resistance between terminal 2 at
the harness EBCM connector and the harness
wheel speed sensor connector terminal con-
nected to the GRY wire.
Is the resistance on either circuit within the specified
value?> 5 WGo to Step 11Go to Step 12

ANTILOCK BRAKE SYSTEM 4F – 39
DAEWOO V–121 BL4
J3B14F09
DLC
(Data Link
Connector)
EBCM
DK BLUDK BLU
BLK/WHTC202
C110
11 2
1912 19
G106
DIAGNOSTIC TROUBLE CODE (DTC) C0080/C0085
LEFT REAR INLET AND OUTLET VALVE SOLENOID
FAULT
Circuit Description
The solenoid valve coil circuits are supplied with power
from the battery when the valve relay is energized.
Switched ground is provided by the electronic brake con-
trol module (EBCM) to each coil.
Diagnosis
This procedure checks whether the left rear inlet and outlet
valves are functioning.
Cause(s)
S A valve has failed.S A solenoid coil is open or shorted.
Fail Action
ABS is disabled, and the ABS warning lamp is turned ON
for the remainder of the ignition cycle. EBD is disabled. If
the failure is intermittent, the EBCM will enable the system
at the next ignition cycle and set a history DTC.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
1. This begins the test of the inlet valve.
3. This tests the outlet valve.

4F – 40IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
DTC C0080/C0085 – Left Rear Inlet and Outlet Valve Solenoid Fault
StepActionValue(s)YesNo
11. Raise and suitably support the vehicle at the
corner being tested.
2. Turn the ignition switch to ON.
3. Install the scan tool to the Data Link Connector
(DLC) and select ”Wheel rear left” to begin the
solenoid tests at that wheel. This will test both
the inlet and the outlet valves.
4. When the scan tool indicates ”Pressure hold,”
depress and hold the brake pedal until the end
of the test.
5. Have an assistant attempt to rotate the wheel.
Can the wheel be rotated?–Go to Step 2Go to Step 6
21. Maintain pressure on the brake pedal.
2. When the scan tool indicates ”Pressure in-
crease,” have an assistant attempt to rotate the
wheel again.
Can the wheel be rotated now?–Go to Step 6Go to Step 3
31. Maintain pressure on the brake pedal.
2. When the scan tool indicates ”Pressure release
on,” have an assistant attempt to rotate the
wheel again.
Can the wheel be rotated?–Go to Step 4Go to Step 6
41. Release brake pedal pressure when the scan
tool indicates ”Pressure release off.”
2. Clear all DTCs.
3. Road test the vehicle.
Does the DTC set again?–Go to Step 6Go to Step 5
51. Check the wiring harness and connector termi-
nals for an intermittent problem.
2. Repair any problem found.
Is the repair complete?–System OK–
6Replace the ABS unit.
Is the repair complete?–System OK–

ANTILOCK BRAKE SYSTEM 4F – 41
DAEWOO V–121 BL4
J3B14F09
DLC
(Data Link
Connector)
EBCM
DK BLUDK BLU
BLK/WHTC202
C110
11 2
1912 19
G106
DIAGNOSTIC TROUBLE CODE (DTC) C0090/C0095
RIGHT REAR INLET AND OUTLET VALVE SOLENOID
FAULT
Circuit Description
The solenoid valve coil circuits are supplied with power
from the battery when the valve relay is energized.
Switched ground is provided by the electronic brake con-
trol module (EBCM) to each coil.
Diagnosis
This procedure checks whether the right rear inlet and out-
let valves are functioning.
Cause(s)
S A valve has failed.S A solenoid coil is open or shorted.
Fail Action
ABS is disabled, and the ABS warning lamp is turned ON
for the remainder of the ignition cycle. EBD is disabled. If
the failure is intermittent, the EBCM will enable the system
at the next ignition cycle and set a history DTC.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
1. This begins the test of the inlet valve.
3. This tests the outlet valve.

4F – 42IANTILOCK BRAKE SYSTEM
DAEWOO V–121 BL4
DTC C0090/C0095 – Right Rear Inlet and Outlet Valve Solenoid
Fault
StepActionValue(s)YesNo
11. Raise and suitably support the vehicle at the
corner being tested.
2. Turn the ignition switch to ON.
3. Install the scan tool to the Data Link Connector
(DLC) and select ”Wheel rear right” to begin
the solenoid tests at that wheel. This will test
both the inlet and the outlet valves.
4. When the scan tool indicates ”Pressure hold,”
depress and hold the brake pedal until the end
of the test.
5. Have an assistant attempt to rotate the wheel.
Can the wheel be rotated?–Go to Step 2Go to Step 6
21. Maintain pressure on the brake pedal.
2. When the scan tool indicates ”Pressure in-
crease,” have an assistant attempt to rotate the
wheel again.
Can the wheel be rotated now?–Go to Step 6Go to Step 3
31. Maintain pressure on the brake pedal.
2. When the scan tool indicates ”Pressure release
on,” have an assistant attempt to rotate the
wheel again.
Can the wheel be rotated?–Go to Step 4Go to Step 6
41. Release brake pedal pressure when the scan
tool indicates ”Pressure release off.”
2. Clear all DTCs.
3. Road test the vehicle.
Does the DTC set again?–Go to Step 6Go to Step 5
51. Check the wiring harness and connector termi-
nals for an intermittent problem.
2. Repair any problem found.
Is the repair complete?–System OK–
6Replace the ABS unit.
Is the repair complete?–System OK–