speed DAEWOO LACETTI 2004 Service Manual PDF

1F – 262IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0510
THROTTLE POSITION SWITCH CIRCUIT FAULT
(1.6L DOHC)
Circuit Description
The aim of the MTIA(Main Throttle Idle Actuator) is to con-
trol the idle speed with the throttle body itself. The throttle
is motorized for low opening angle (05, 195). The charac-
teristics of the air flow are not the same for low and high
opening angles. As a matter of fact, the gradient of the
mass air flow function of TP sensor is lower for small
angles that permits to be more precise during the idle
speed control. Out of idle speed the throttle is actuated
mechanically by a classical bowdencable.
This switch indicates throttle plate in idle position when
contact closed. This switch is fixed at the DC–motor drive
and the throttle plate closes the contact in dependence to
the actual motor drive position.
Conditions for Setting the DTC
S The engine stopped and ignition switch turned ON.
S DTCs P0122, P0123, P0222 and P0223 are not
set.
S MTIA output signal is highter than throttle position +
2.5° and throttle position is open at least 0.2 sec-
onds.
Or
S DTCs P0122, P0123, P0222, and P0223 are not
set.
S The throttle position output signal is greater than
30° and throttle position is closed at least 2 sec-
onds.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S Coolant fan turns on.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using the scan tool can clear DTC(s).
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
VSS signal circuit should be thoroughly checked for the
following conditions
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal to wire connection
S Physical damage to the wiring harness
Ensure the VSS is correctly torqued to the trnasaxle hous-
ing.
Refer to ”Intermittents” in this section.

ENGINE CONTROLS 1F – 271
DAEWOO V–121 BL4
DTC P0562 – System Voltage(Engine Side) Too Low
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool and clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and raise the engine speed to
the specified value.
3. Load the electrical system by turning on the
headlights, high blower motor, etc.
Is the ignition voltage less than the specified value?1,400rpm 10VGo to Step 3Go to Step 8
31. With the engine still running at the specified
value.
2. Using a digital voltmeter(DVM), measure the
battery voltage at the battery.
Is the battery voltage greater than the specified val-
ue?1,400rpm 12VGo to Step 4Go to
”Diagnostic
Aids”
41. Turn the ignition switch to LOCK.
2. Disconnect the engine control module(ECM)
connector at the ECM.
3. Turn the Turn the ignition switch to ON with the
engine OFF.
4. Using a DVM, measure the ignition voltage at
the ignition feed circuit, terminal 29.
Is the ignition voltage greater than the specified val-
ue?10VGo to Step 5Go to Step 6
5Check for a malfunctioning connection at the ECM
harness terminals and repair as necessary.
Is a repair necessary?–Go to Step 8Go to Step 7
6Repair the poor connection (high resistance) in the
ignition feed circuit.
Is the repair complete?–Go to Step 8–
7Replace the ECM.
Is the replacement complete?–Go to Step 8–
81. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 9Go to Step 2
9Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 273
DAEWOO V–121 BL4
DTC P0563 – System Voltage(Engine Side) Too High
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool and clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and raise the engine speed to
the specified value.
3. Load the electrical system by turning on the
headlights, high blower motor, etc.
Is the ignition voltage less than the specified value?1,400rpm 10VGo to Step 3Go to Step 8
31. With the engine still running at the specified
value.
2. Using a digital voltmeter(DVM), measure the
battery voltage at the battery.
Is the battery voltage greater than the specified val-
ue?1,400rpm 12VGo to Step 4Go to
”Diagnostic
Aids”
41. Turn the ignition switch to LOCK.
2. Disconnect the engine control module(ECM)
connector at the ECM.
3. Turn the Turn the ignition switch to ON with the
engine OFF.
4. Using a DVM, measure the ignition voltage at
the ignition feed circuit, terminal 29.
Is the ignition voltage greater than the specified val-
ue?10VGo to Step 5Go to Step 6
5Check for a malfunctioning connection at the ECM
harness terminals and repair as necessary.
Is a repair necessary?–Go to Step 8Go to Step 7
6Repair the poor connection (high resistance) in the
ignition feed circuit.
Is the repair complete?–Go to Step 8–
7Replace the ECM.
Is the replacement complete?–Go to Step 8–
81. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 9Go to Step 2
9Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 299
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1382
ROUGH ROAD DATA INVALID (NON ABS)
Circuit Description
The VR sensor is used to detecting the road situation.
By sensing difference of wheel rotation duration caused by
bumps or potholes in the road, the Engine Control Module
(ECM) can determine if the changes in crankshaft speed
are due to engine misfire or are driveline induced. If the VR
sensor detects a rough road condition, the ECM misfire
detection diagnostic will be de–activated.
Conditions for Setting the DTC
S Vehicle speed is higher than 5km/h(3.1mph).
S No Vehicle Speed Sensor error not set.
S VR sensor output signal is higher than 0.26.
S VR sensor output signal is not change for 30sec-
onds.Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.

1F – 302IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1382
ROUGH ROAD DATA INVALID (ABS)
Circuit Description
The wheel speed sensor is used to detecting the road situ-
ation.
As the wheel is rotated, the wheel speed sensor produces
an AC voltage that increase with wheel speed. The EBCM
uses the frequency of the AC signal to calculate wheel
speed. The wheel speed sensor is connected to EBCM by
a ”twisted pair” of wires. Twisting reduces noise suscepti-
bility than may cause a DTC to set. If the wheel speed sen-
sor detects a rough road condition, the ECM misfire detec-
tion diagnostic will be de–activated.
Conditions for Setting the DTC
S Vehicle speed is higher than 5km/h(3.1mph).
S No Vehicle Speed Sensor error not set.
S VR sensor output signal is higher than 0.26.S VR sensor output signal is not change for 30sec-
onds.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.

ENGINE CONTROLS 1F – 303
DAEWOO V–121 BL4
DTC P1382 – Rough Road Data Invalid (ABS)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition ON, with engine OFF.
2. Install a scan tool to the Data Link Connector
(DLC).
3. Review and record the scan tool Failure Re-
cords data.
4. Operate the vehicle within Failure Records
conditions as noted.
5. Using the scan tool, monitor specific Diagnostic
Trouble Code (DTC) info for DTC P1382.
Does the scan tool indicate that DTC P1382 failed?–Go to Step 4Go to Step 3
31. Check for the following conditions and repair as
needed:
2. Wheel speed sensor seal missing or damaged.
3. Wheel speed sensor mounting flanges
cracked, missing, or incorrectly installed.
Is the repair complete?–Go to Step 14Go to
”Diagnostic
Aids”
41. Turn the ignition OFF.
2. Disconnect the defected Wheel speed sensor
electrical connector.
3. Turn the ignition ON, with the engine OFF.
4. Observe the Wheel speed sensor value dis-
played on the scan tool.
Is the Wheel speed sensor value near the specified
value?0VGo to Step 5Go to Step 12
51. Jumper the 5 volt reference circuit, the Wheel
speed sensor signal circuit, together at the de-
fected Wheel speed sensor harness connector.
2. Observe the defected Wheel speed sensor val-
ue displayed on the scan tool.
Is the VR sensor value near the specified value?4.95VGo to Step 14Go to Step 10
61. Turn the ignition OFF.
2. Disconnect the Engine Control Module (ECM)
and check the sensor ground circuit for high
resistance, an open between the ECM and the
Wheel speed sensor, or for a poor connection
of the ECM and repair as needed.
Is the repair complete?–Go to Step 14Go to Step 10
7Check the 5 volt reference circuit for high resistance,
an open between the ECM and the Wheel speed
sensor, or a poor connection of the ECM and repair
as needed.
Is the repair complete?–Go to Step 14Go to Step 8

1F – 304IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
81. Turn the ignition OFF.
2. Disconnect the ECM and check the Wheel
speed sensor signal circuit for high resistance,
an open, a low voltage, or a short to the sensor
ground circuit and repair as needed.
Is the repair complete?–Go to Step 14Go to Step 9
9Check the Wheel speed sensor signal circuit for a
poor connection at the ECM and repair as needed.
Is the repair complete?–Go to Step 14Go to Step 13
10Check for a poor connection at the Wheel speed
sensor and repair as needed.
Is the repair complete?–Go to Step 14Go to Step 11
11Replace the Wheel speed sensor.
Is the repair complete?–Go to Step 14–
121. Turn the ignition OFF.
2. Disconnect the ECM.
3. Turn the ignition ON.
4. Check the Wheel speed sensor signal circuit
for a short to voltage or a short to the 5 volt
reference circuit and repair as needed.
Is the repair complete?–Go to Step 14Go to Step 13
131. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 14–
141. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 15Go to Step 2
15Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 305
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1385
ROUGH ROAD SENSOR CIRCUIT FAULT (NON ABS)
Circuit Description
The VR sensor is used to detecting the road situation.
By sensing difference of wheel rotation duration caused by
bumps or potholes in the road, the Engine Control Module
(ECM) can determine if the changes in crankshaft speed
are due to engine misfire or are driveline induced. If the VR
sensor detects a rough road condition, the ECM misfire
detection diagnostic will be de–activated.
Conditions for Setting the DTC
S The VR sensor is greater than 0.06V.
Or
S The minimum value of the VR sensor is less than
1.5V.
OrS The maximum value of the VR sensor is greater
than 2.2V.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.

1F – 308IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1402
EXHAUST GAS RECIRCULATION BLOCKED
Circuit Description
An Exhaust Gas Re–circulation (EGR) system is used to
lower oxides of nitrogen (NOx) emission levels caused by
high combustion temperatures. It accomplishes this by
feeding small amounts of exhaust gases back into the
combustion chamber. When the air/fuel mixture is diluted
with the exhaust gases, combustion temperatures are re-
duced.
A linear EGR valve is used on this system. The linear EGR
valve is designed to accurately supply exhaust gases to
the engine without the use of intake manifold vacuum. The
valve controls exhaust flow going into the intake manifold
from the exhaust manifold through an orifice with a engine
control module(ECM) controlled pintle. The ECM controls
the pintle position using inputs from the Throttle Position
(TP) and the Manifold Absolute Pressure (MAP) sensor.
The ECM then commands the EGR valve to operate when
necessary by controlling an ignition signal through the
ECM. This can be monitored on a scan tool as the Desired
EGR position.
The ECM monitors the results of its command through a
feedback signal. By sending a 5 volt reference and a
ground to the EGR valve, a voltage signal representing the
EGR valve pintle position is sent to the ECM. This feed-back signal can also be monitored on a scan tool and is the
actual position of the EGR pintle. The actual EGR position
should always be near the commanded or Desired EGR
position.
This Diagnostic Trouble Code(DTC) will detect an open or
short circuit.
Conditions for Setting the DTC
S The vehicle is part load.
S The engine controls system is in closed loop.
S Engine Coolant Temperature(ECT) is greater than
60°C(140°F).
S Intake Air Temperature(IAT) is greater than
15°C(59°F).
S Manifold Absolute Pressure is greater than 75kPA.
S The EGR is greater than 10%.
S Mass Air Flow is between 71~174mg/tdc.
S Engine Speed Is Between 1,950~2,600rpm.
S DTCs P0107, P0108, P0112, P0113, P0117,
P0118, P0122, P0123, P0131, P0300, P0335,
P0336, P0341, P0342, P1671, P1672, P1673 are
NOT SET.
S EGR is disabled.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.

1F – 310IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1403
EXHAUST GAS RECIRCULATION VALVE FAILURE
Circuit Description
An Exhaust Gas Re–circulation (EGR) system is used to
lower oxides of nitrogen (NOx) emission levels caused by
high combustion temperatures. It accomplishes this by
feeding small amounts of exhaust gases back into the
combustion chamber. When the air/fuel mixture is diluted
with the exhaust gases, combustion temperatures are re-
duced.
A linear EGR valve is used on this system. The linear EGR
valve is designed to accurately supply exhaust gases to
the engine without the use of intake manifold vacuum. The
valve controls exhaust flow going into the intake manifold
from the exhaust manifold through an orifice with a engine
control module(ECM) controlled pintle. The ECM controls
the pintle position using inputs from the Throttle Position
(TP) and the Manifold Absolute Pressure (MAP) sensor.
The ECM then commands the EGR valve to operate when
necessary by controlling an ignition signal through the
ECM. This can be monitored on a scan tool as the Desired
EGR position.
The ECM monitors the results of its command through a
feedback signal. By sending a 5 volt reference and a
ground to the EGR valve, a voltage signal representing the
EGR valve pintle position is sent to the ECM. This feed-back signal can also be monitored on a scan tool and is the
actual position of the EGR pintle. The actual EGR position
should always be near the commanded or Desired EGR
position.
This Diagnostic Trouble Code(DTC) will detect an open or
short circuit.
Conditions for Setting the DTC
S The vehicle is part load.
S The engine controls system is in closed loop.
S Engine Coolant Temperature(ECT) is greater than
60°C(140°F).
S Intake Air Temperature(IAT) is greater than
15°C(59°F).
S Manifold Absolute Pressure is greater than 75kPA.
S The open EGR value is higher than 10%.
S Mass Air Flow is between 71~174mg/tdc.
S Engine Speed Is Between 1,950~2,600rpm.
S EGR potentiometer voltage is less than 0.4V.
S EGR potentiometer voltage is higher than 1.75V or
integral term of EGR controller blocked in high or
low limit.
S DTCs P0107, P0108, P0112, P0113, P0117,
P0118, P0122, P0123, P0131, P0300, P0335,
P0336, P0341, P0342, P1671, P1672, P1673 are
NOT SET.