lock DAEWOO LACETTI 2004 Service Repair Manual

INSTRUMENTATION/DRIVER INFORMATION 9E – 25
DAEWOO V–121 BL4
7. Remove the instrument cluster trim panel. Refer to
”Instrument Cluster Trim Panel” in this section.
8. Remove the instrument cluster. Refer to ”Instru-
ment Cluster” in this section.
9. Remove the glove box and the glove box housing.
Refer to ”Glove Box” in this section.
10. Remove the knee bolster. Refer to Section 9G, In-
terior Trim.
11. Remove the screws and the instrument panel side
covers.
12. Remove the screw and the instrument panel fuse
block.
13. Remove the nuts and the bolts securing the steer-
ing column.
14. Disconnect the steering column electrical connec-
tor.
15. Lower the steering column.
16. Remove bolts and screws.
17. Remove the connecting pieces.

9E – 28IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
10. Install the instrument panel fuse block with the
screw.
11. Install the instrument panel side covers with the
screws.
12. Install the knee bolster. Refer to Section 9G, Interi-
or Trim.
13. Install the glove box and the glove box housing.
Refer to ”Glove Box” in this section.
14. Install the instrument cluster. Refer to ”Instrument
Cluster” in this section.
15. Install the instrument cluster trim panel. Refer to
”Instrument Cluster Trim Panel” in this section.
16. Install the instrument cluster dimmer switch assem-
bly.
17. Install the stereo cassette AM/FM radio. Refer to
Section 9F, Audio Systems. Remove the center
molding.
18. Install the sun sensor. Refer to Section 7D, Auto-
matic Temperature Control Heating, Ventilation, and
Air Condition System.
19. Install the floor console. Refer to Section 9G, Interi-
or Trim.
20. Connect the negative battery cable.
CHIME MODULE
(Left–hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the knee bolster trim panel beneath the
steering column.
3. Disconnect the electrical connector.
4. Remove the screws and the chime module.

9E – 30IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the floor
console. To use the lighter, push it in completely. When the
lighter is hot, it will release itself from contact with the heat-
ing element. The lighter and the heating element can be
damaged if the lighter is not allowed to release itself fully
from the heating element.
ASHTRAY
The ashtray is located below the audio system. To access
the ashtray, pull it out from the center console. The ashtray
lamp will go on when the parking lamps or the headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel can
be adjusted up and down and from side to side. The side
vents can also be aimed toward the side windows in order
to defog them.
GLOVE BOX
The glove box can be opened by pulling up on the latch
handle. The glove box must be removed in order to gain
access to the passenger’s side airbag module.
DIGTAL CLOCK
The digital clock is located in the instrument panel, above
the audio system. The clock is capable of a 12–hour or a
24–hour display.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering col-
umn and in the instrument cluster trim panel. The instru-
ment cluster contains the instruments that provide the
driver with vehicle performance information. The instru-
ment cluster contains a speedometer, an odometer, a trip
odometer, a temperature gauge, a fuel gauge, and several
indicator lamps. For replacement of the indicator lamp
bulbs contained in the instrument cluster, refer to ”Instru-
ment Cluster Indicator Lamps Specifications” and”Instru-
ment Cluster Indicator Lamps” in this section.
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
The speedometer measures the speed of the vehicle in
km/h (mph in some countries). It consists of an instrument
cluster gauge connected to the vehicle speed sensor
(VSS) on the transaxle output shaft.The odometer measures in kilometers (miles in some
countries) the total distance the vehicle has traveled since
it was manufactured. It consists of an instrument cluster
gauge connected to the VSS on the transaxle output shaft.
The trip odometer measures the distance the vehicle has
traveled since the odometer was last reset. It consists of
an instrument cluster gauge connected to the VSS on the
transaxle output shaft. The trip odometer can be reset to
zero at any time so that the driver can record the distance
traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank.
The fuel gauge indicates the quantity of fuel in the tank
only when the ignition switch is turned to ON or ACC.
When the ignition is turned to LOCK or START, the pointer
may come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument cluster
gauge connected to a temperature sensor that is in con-
tact with the circulating engine coolant.
The temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the
gauge. The engine is overheating if the pointer moves into
the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER INDICATOR
LAMPS
The instrument cluster contains indicator lamps that indi-
cate the functioning of certain systems or the existence of
potential problems with the operation of the vehicle. The
indicator lamps are replaceable. For replacement of the in-
dicator lamps contained in the instrument cluster, refer to
”Instrument Cluster Indicator Lamps Specifications”
and”Instrument Cluster Indicator Lamps” in this section.
CHIME MODULE
The chime module is located above the instrument panel
fuse block and will sound in order to bring attention to one
or more of the following conditions:
S The lamps are on, the door is ajar, and the ignition
switch is not in ACC, ON, or START.
S The seat belt is unbuckled when the ignition switch
is in ON or START.
S The door is open when the ignition switch is in ON
or START.
S The key is left in the ignition switch when the igni-
tion is in LOCK and the door is open.

SECTION : 9F
AUDIO SYSTEMS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9F–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9F–1. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9F–2 . . . . .
Audio System Circuit 9F–2. . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS9F–3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stereo Cassette AM/FM Radio 9F–3. . . . . . . . . . . . . .
Speakers 9F–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9F–7 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9F–7. . . . . . . . . . . . . . . . . . . . .
Stereo Cassette AM/FM Radio 9F–7. . . . . . . . . . . . . .
Audio Remote Controller 9F–7. . . . . . . . . . . . . . . . . . . . Notchback CD Changer 9F–8. . . . . . . . . . . . . . . . . . . .
Door Speakers 9F–8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tweeter Speakers 9F–9. . . . . . . . . . . . . . . . . . . . . . . . .
Glass Antenna Module 9F–9. . . . . . . . . . . . . . . . . . . . .
Hatchback Windshield Antenna Module 9F–10. . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9F–11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stereo Cassette AM/FM Radio 9F–11. . . . . . . . . . . . . .
Audio Scurity System 9F–11. . . . . . . . . . . . . . . . . . . . . .
Speakers 9F–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tape Player and Cassette Care 9F–11. . . . . . . . . . . . . .
Compact Disc Care 9F–11. . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Door Speaker Screws2–18
Rear Speaker Screws2–18
Glass Antenna Screws2–18

SECTION : 9G
INTERIOR TRIM
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9G–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9G–1. . . . . . . . . . .
SPECIAL TOOLS9G–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 9G–2. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9G–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9G–3. . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel 9G–3. . . . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . .
A–pillar Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . . . . .
Upper B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
Lower B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
C–pillar Trim Panel 9G–6. . . . . . . . . . . . . . . . . . . . . . . . .
Deck Lid Sill Plate Cover 9G–6. . . . . . . . . . . . . . . . . . .
Front Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Rear Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Front Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Rear Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Floor Carpet 9G–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Low Cover 9G–11. . . . .
Luggage Compartment Wheelhouse Trim
Panel 9G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver’s Side Knee Bolster 9G–12. . . . . . . . . . . . . . . . .
Hatchback Door Lower Garnish Molding 9G–13. . . . .
Hatchback Door Upper Garnish Molding 9G–14. . . . .
Luggage Compartment Wheelhouse Trim Panel
(HATCHBACK) 9G–14. . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Trim Panel 9G–14. . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9G–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Trim Panels 9G–16. . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Vent 9G–16. . . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Carpet 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Compartment Security Cover
(HATCHBACK) 9G–16. . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Door Trim Panel Screws2.5–22
Driver’s Side Knee Bolster Mounting Bolts10–89
Floor Console Screws2.5–22
Gearshift Housing Bolts8–70
Hood Latch Release Handle Mounting Screw3–27
Seat Belt Anchor Bolt3828–

SECTION : 9H
SEATS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9H–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9H–2. . . . . . . . . . .
MAINTENANCE AND REPAIR9H–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9H–3. . . . . . . . . . . . . . . . . . . . .
Front Bucket Seat 9H–3. . . . . . . . . . . . . . . . . . . . . . . . .
Front Seatback 9H–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat Cushion 9H–5. . . . . . . . . . . . . . . . . . . . . . . .
Lumbar Support Lever 9H–5. . . . . . . . . . . . . . . . . . . . . .
Height Adjustment Knobs 9H–6. . . . . . . . . . . . . . . . . . .
Front Seat Trim 9H–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . Head Restraint 9H–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Cushion 9H–8. . . . . . . . . . . . . . . . . . . . . . . . .
Split Rear Seatback 9H–8. . . . . . . . . . . . . . . . . . . . . . . .
Split Rear Seatback Hinge 9H–9. . . . . . . . . . . . . . . . . .
Rear Seat Center Armrest 9H–9. . . . . . . . . . . . . . . . . .
Seat Covers 9H–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Anchorage 9H–10. . . . . . . . . . . . . . . . . . . . .
Hatchback Child Seat Anchorage 9H–11. . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9H–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 9H–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SECTION : 9J
WINDNOISE
TABLE OF CONTENTS
DIAGNOSIS9J–1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windnoise Diagnosis 9J–1. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9J–2 . . . . . . . . . . . . . . . . ON–VEHICLE SERVICE 9J–2. . . . . . . . . . . . . . . . . . . . . .
Windnoise Repair 9J–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS
WINDNOISE DIAGNOSIS
CAUTION : An assistant should drive the vehicle
while the technician checks for the location of the
windnoise, in order to prevent personal injury or ve-
hicle damage.
A test drive in the vehicle is necessary to accurately deter-
mine the location of the windnoise. Often there is a primary
leak and secondary leaks. Failure to repair all leaks will
only reduce the windnoise, not eliminate it.
During the test drive the technician should bring the follow-
ing items to aid in determining the location of the wind-
noise.
S A mechanics stethoscope or vacuum hose
S Masking tape
S Strip caulk
S A china marking pencil
S A screwdriver
Perform the following steps in order to conduct the road
test:
1. Choose a route that includes smooth straight
streets that run in all four directions (north, south,
east, and west).
2. Choose streets with little traffic or noise that would
interfere with the test.
3. Drive the vehicle at the speeds at which the noise
was noticed by the customer or until the noise is
produced. Do not exceed legal speed limits.
4. The windnoise is external if any of the following
conditions occur:
S The windnoise is caused by the wind.S The windnoise can be heard with the door glass
lowered and while the vehicle is being driven.
S The windnoise is eliminated when tape is placed
over various moldings and gaps.
5. Internal windnoise is air leaving the vehicle and
should be repaired in the following manner.
S In order to locate the leak, tape off the body lock
pillar pressure relief valves. This will cause air
pressure to build up inside the vehicle and en-
hance the windnoise.
S Use a stethoscope or a vacuum hose to locate
the leak.
S Temporarily repair the leak with masking tape.
S Continue testing in order to determine if the
noise has been eliminated or if other leaks exist.
S When all leaks have been found, return to the
shop and make permanent repairs with the
proper alignment techniques and sealing materi-
als.

9K – 2ISQUEAKS AND RATTLES
DAEWOO V–121 BL4
Glass Knock Coming From the Rear of the Vehicle When Driving
Over Bumps
ChecksAction
Check for an out–of–adjustment hatchback latch.S Test drive the vehicle in order to verify this condition.
S Loosen the latch nuts and adjust the latch downward.
Rattle Coming From Door
Checks Action
Check the door lock solenoid.S Remove the door trim panel and check if the sole-
noid is loose.
S Tighten the solenoid bolts.
Check for rattling electrical connectors inside the door trim
panel.S Tap on the trim panel and listen for a rattle.
S Remove the trim panel and wrap foam padding
around the connectors as required.
Squeak When Operating Doors
ChecksAction
Check for a lack of lubrication of the door hinge pins.S Operate the doors and listen for squeaks.
S Lubricate the door hinge pins with light oil and coat
with lithium grease.
Squeak Coming From Console When Shifting Manual Transaxle
(Condition Occurs In Cold Weather with a Cold Engine)
Checks Action
Check the manual transaxle control lever lower boot.S Move the control lever between gears and listen for
squeaks.
S Remove the floor console and replace the lower shift
boot or apply talcum powder to the lower shift boot.
Buzz From the Left Side of Instrument Panel
ChecksAction
Check for vibration of the fuse box cover against the instru-
ment panel side trim.S Tap on the cover with a finger and listen for a buzz.
S Apply 6.35 mm (0.250 inch) by 25.4 mm (1.00 inch)
felt pads to the side trim where the cover makes con-
tact.
Squeak Coming From Instrument Cluster Trim Plate
Checks Action
Check for rubbing of the cluster trim plate on the instru-
ment panel.S Test drive the vehicle in order to verify this condition.
S Remove the instrument cluster trim plate and install
felt tape to the edges.

SECTION : 9L
GLASS AND MIRRORS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9L–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9L–2. . . . . . . . . . . .
SPECIAL TOOLS9L–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 9L–2. . . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9L–3 . . . . . .
Defogger System 9L–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Control OSRV (Outside Rear View)
Mirror System 9L–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS9L–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing Rear Window Defogger Grid Line 9L–5. . . . . .
Outside Rearview Mirror Defoggers 9L–5. . . . . . . . . . .
Electric Control Outside Rearview Mirrors 9L–6. . . . . .
Folding Mirror Unit 9L–8. . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9L–10 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9L–10. . . . . . . . . . . . . . . . . . . . .
Windshield 9L–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Window Glass 9L–11. . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger Grid Line Repair 9L–13. . . . . .
Rear Window Defogger Braided Lead Wire
Repair 9L–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass 9L–15. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass 9L–16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Quarter Glass 9L–16. . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L–17. . . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirrors 9L–18. . . . . . . . . . . . . . . . . . .
Folding Mirrors Unit 9L–18. . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9L–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stationary Glass 9L–19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Control Heated Outside Rearview
Mirror 9L–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L–19. . . . . . . . . . . . . . . . . . . . .
Folding Mirror Unit 9L–19. . . . . . . . . . . . . . . . . . . . . . . . .

SECTION : 9O
BUMPERS AND FASCIAS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9O–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9O–1. . . . . . . . . . .
MAINTENANCE AND REPAIR9O–2 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9O–2. . . . . . . . . . . . . . . . . . . . .
Front Bumper Fascia 9O–2. . . . . . . . . . . . . . . . . . . . . . .
Front Bumper Energy Absorber 9O–3. . . . . . . . . . . . . . Front Bumper Impact Bar 9O–4. . . . . . . . . . . . . . . . . . .
Notchback Rear Bumper Fascia 9O–4. . . . . . . . . . . . .
Hatchback Rear Bumper Fascia 9O–6. . . . . . . . . . . . .
Rear Bumper Impact Bar 9O–7. . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9O–9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bumpers 9O–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Fender–to–Fascia Bolts10–89
Fender–to–Fascia Screws2–18
Front Impact Bar Bolts3929–
Lower Fascia Screws2–18
Luggage Compartment Fascia Bolts10–89
Luggage Compartment Fascia Screws2–18
Rear Wheel Well Fascia Bolts2–18