DAEWOO MATIZ 2003 Service Repair Manual

BODY FRONT END 9R–7
DAEWOO M-150 BL2
D109C531
3. Remove the hood prop rod from the hood prop.
a. Hood prop rod.
D109C532
Installation Procedure
1. Install the hood prop rod to the hood prop.
2. Install the hood prop to the hood with the pins.
D109C533
HOOD LATCH
Removal Procedure
1. Open the hood.
2. Remove the hood latch.

Remove the screws (1).

Disconnect the hood latch release cable (2).

Remove the hood latch (3).
D109C534
Installation Procedure
1. Connect the hood latch release cable to the latch.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the hood latch with the screws.

9R –8 BODY FRONT END
DAEWOO M-150 BL2
D109C535
HOOD LATCH RELEASE LEVER
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the hood latch nut into the instrument panel.
a. Hood latch nut.
D109C536
2. Remove the hood latch release lever.

Disconnect the cable (1).

Remove the hood latch release lever (2).
D19C536A
Installation Procedure
1. Connect the hood latch release cable to the hood
latch lever.
D109C537
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the hood latch lever release to the instrument
panel with the hood latch nut.

BODY FRONT END 9R–9
DAEWOO M-150 BL2
D109C538
HOOD LATCH RELEASE CABLE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the hood latch release cable from the instru-
ment panel. Refer to “Hood Latch Release Lever” in
this section.
2. Push the cable toward the engine compartment
through the body hole.
a. Hood latch lever cable.
D19C539B
3. Open and suitably support the hood.
4. Disconnect the hood latch release cable from the
hood latch. Refer to “Hood Latch” in this section.
5. Remove the hood latch release cable after removing
the plastic strip.
a. Hood latch release cable.
D19C539C
Installation Procedure
1. Connect the hood latch release cable to the hood
latch. Refer to “Hood Latch” in this section.
2. Arrange the hood latch release cable with the plastic
strip.
3. Push the cable toward the passenger compartment
through the body hole.
4. Connect the hood latch release cable to the hood
latch release lever. Refer to “Hood Latch Release Le-
ver” in this section.
D19C501A
FENDER
Removal Procedure
1. Raise and suitably support the vehicle.
2. Remove the wheelhouse splash shield.

Remove the clip and the bolt.
a. Clip and bolt.

Remove the wheel house splash shield.
a. Wheel house splash shield.

9R –10 BODY FRONT END
DAEWOO M-150 BL2
D19C540A
3. Remove the bolt at the base of the fender.
a. Fender mounting lower bolt.
4. Open the front door. Remove the bolt on the A–pillar.
b. Fender mounting bolt.
D19C541A
5. Remove the screws on the side of the front bumper
fascia.
a. Bumper fascia side bolts.
6. Remove the bolt under the fender.
b. Fender mounting bolt.
D19C542A
7. Lower the vehicle.
8. Take off the cowl vent grille. Remove the bolt on the
top of the fender.
a. Fender mounting bolt.
D19C543A
9. Remove the front bumper spacer. Refer to Section
9M, Exterior Trim.
10. Remove the fender front bolt.
a. Fender front bolt.

BODY FRONT END 9R–11
DAEWOO M-150 BL2
D19C544A
11. Remove the bolts along the top of the fender.
a. Bolt.
12. Remove the fender.
b. Fender.
D19C527A
Installation Procedure
1. Install the fender.
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
2. Install the bolts along the top of the fender.
D19C545A
3. Install the front bumper spacer.
4. Install the cowl vent grille.
5. Raise and suitably support the vehicle.
6. Install the bolts under the fender.
7. Install the screws on the side of the front bumper
fascia.
8. Open the front door Install the bolt on the A–pillar.
9. Install the bolt at the base of the fender.
10. Install the wheelhouse splash shield with the
screws.
11. Lower the vehicle.

DAEWOO M-150 BL2
SECTION 9S
BODY REAR END
TABLE OF CONTENTS
Description and Operation 9S-2. . . . . . . . . . . . . . . . . .
Fuel Filler Door 9S-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9S-3. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9S-3. . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filler Door 9S-3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door Remote Cable and Handle 9S-3. . . .
Tailgate Remote Cable and Handle 9S-5. . . . . . . . . .

9S – 2 BODY REAR END
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
FUEL FILLER DOOR
The fuel filler door attaches to the fuel tank pocket on the
right side of the vehicle.

BODY REAR END 9S–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109C546
FUEL FILLER DOOR
Removal Procedure
1. Pull the fuel filler door opening lever and open the fuel
filler door.
2. Remove the fuel filler door.

Remove the bolts (1).

Remove the fuel filler door (2).
D109C547
Installation Procedure
1. Install the fuel filler door with the bolts.
D109C548
FUEL FILLER DOOR REMOTE CABLE
AND HANDLE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Pry off the front rocker trim panel. Refer to Section
9G, Interior Trim.
2. Remove the fuel filler door remote handle.

Remove the screws (1).

Disconnect the cable (2).

Remove the fuel filler door remote handle (3).

9S –4 BODY REAR END
DAEWOO M-150 BL2
D109C549
3. Pry off the lower B–pillar trim panel. Refer to Section
9G, Interior Trim.
4. Pry off the rear rocker trim panel. Refer to Section to
9G, Interior Trim.
5. Pry off the luggage compartment wheelhouse trim
panel. Refer to Section to 9G, Interior Trim.
6. Remove the lock striker of the fuel filler.

Remove the lock striker by turning it rectangularly.
a. Lock striker
D19C550B
7. Remove the fuel filler door remote cable.

Remove the cable retaining strip.

Disconnect the fuel filler door remote cable (1).
D19C550C
Installation Procedure
1. Connect the fuel filler door remote cable to the fuel
filler door.
2. Retain the cable with the strip.
D19C549A
3. Install the lock striker of the fuel filler.
4. Install the luggage compartment wheelhouse trim
panel. Refer to Section 9G, Interior Trim.
5. Install the rear rocker trim panel. Refer to Section 9G,
Interior Trim.
6. Install the lower B–pillar trim panel. Refer to Section
9G, Interior Trim.

BODY REAR END 9S–5
DAEWOO M-150 BL2
D109C551
7. Connect the fuel filler door remote cable to the han-
dle.
8. Install the fuel filler door remote handle with the
screws.
D109C548
TAILGATE REMOTE CABLE AND
HANDLE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Pry off the front rocker trim panel. Refer to Section
9G, Interior Trim.
2. Remove the tailgate remote handle.

Remove the screws (1).

Disconnect the cable (2).

Remove the tailgate remote handle (3).
D19C633A
3. Pry off the lower B–pillar trim panel. Refer to Section
9G, Interior Trim.
4. Pry off the rear rocker trim panel. Refer to Section
9G, Interior Trim.
5. Pry off the luggage compartment wheelhouse trim
panel. Refer to Section 9G, Interior Trim.
6. Disconnect the cable from the tailgate lock striker.
Refer to Section 9P, Doors.
7. Remove the tailgate remote cable.

Remove the cable retaining strip.

Disconnect the tailgate remote cable (1).
D109C551
Installation Procedure
1. Connect the tailgate remote cable to the tailgate lock
striker.
2. Retain the cable with the strip.
3. Install the luggage compartment wheelhouse trim
panel. Refer to Section 9G, Interior Trim.
4. Install the rear rocker trim panel. Refer to Section 9G,
Interior Trim.
5. Install the lower B–pillar trim panel. Refer to Section
9G, Interior Trim.
6. Connect the tailgate remote cable to the handle.
7. Install the tailgate remote handle with the screws.