DAEWOO MATIZ 2003 Service Repair Manual

ROOF 9Q–5
DAEWOO M-150 BL2
D109C557
MANUAL SUNROOF
Removal Procedure
1. Remove the sunroof screen.

Remove the clips (1).

Remove the lock (2).

Remove the screen (3).
D109C558
2. Remove the inside sunroof molding in the passenger
compartment.
a. Inside sunroof molding.
D109C559
3. Remove the lower sunroof frame.

Remove the screws (1).

Remove the lower sunroof frame (2).
D109C560
4. Remove the upper sunroof frame.
a. Upper sunroof frame.

9Q –6 ROOF
DAEWOO M-150 BL2
D19C561A
Installation Procedure
1. Install the upper sunroof frame.
2. Install the lower sunroof frame with the screws (a).
3. Install the inside sunroof molding.
4. Install the screen with the clips and the lock.
Tighten
Tighten the screws to 3 Nm (27 lb-in).
Notice: When installing the lower sunroof frame, make
sure to tighten the screws previously as shown the fig-
ure and tighten all the screws.
D109C562
SUN VISORS
Removal Procedure
1. Remove the sun visors.

Remove the screws (1).

Remove the sun visors (2).
D109C563
Installation Procedure
1. Install the sun visors with the screws.
D109C564
PASSENGER ASSIST HANDLE OR
THE COAT HOOK
Removal Procedure
1. Remove the passenger assist handle or the coat
hook from the headliner.

Remove the screws (1).

Remove the coat hook or the assist handle (2).

ROOF 9Q–7
DAEWOO M-150 BL2
D109C565
Installation Procedure
1. Install the passenger assist handle or the coat hook
to the headliner with the screws.

9Q –8 ROOF
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

Application

Nm

Lb-Ft

Lb-In
Sunroof Frame Screws

3

–

27

DAEWOO M-150 BL2
SECTION 9R
BODY FRONT END
TABLE OF CONTENTS
Description and Operation 9R-2. . . . . . . . . . . . . . . . . .
Body Front End 9R-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9R-3. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9R-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 9R-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fasteners 9R-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anticorrosion Materials 9R-3. . . . . . . . . . . . . . . . . . . . .
Front End Sealing 9R-4. . . . . . . . . . . . . . . . . . . . . . . . . Cowl Vent Grille 9R-4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood 9R-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Hinge 9R-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Prop Rod 9R-6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Latch 9R-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Latch Release Lever 9R-8. . . . . . . . . . . . . . . . . .
Hood Latch Release Cable 9R-9. . . . . . . . . . . . . . . . .
Fender 9R-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9R – 2 BODY FRONT END
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
BODY FRONT END
This vehicle has a unitized body with a frame assembly
supporting the engine and the transaxle. The fender
panels and the radiator support are also integral parts of
the body.

BODY FRONT END 9R–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109C517
LUBRICATION
The hood hinges and the locking mechanisms require
periodic lubrication for proper operation. Refer to Sec-
tion 0B, General Information for the specific types and
intervals of lubrication.
D109C518
FASTENERS
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
Many aluminum components are used on current models.
Aluminum in contact with steel may corrode rapidly if it is
not protected by special finishes or isolators.
The fasteners used have a special finish which provides
adequate protection from corrosion. These special fas-
teners differ in color in order to easily identify them from
the standard metric fasteners, which are medium blue in
color.
When replacing fasteners, avoid substituting otherwise
similar fasteners in the same location.
D109C519
ANTICORROSION MATERIALS
In order to provide rust resistance, anticorrosion materi-
als have been applied to the interior surfaces of most
of the metal panels. When you service these panels,
properly re-coat them with a service-type anticorrosion
material if any of the original material has been dis-
turbed.

9R –4 BODY FRONT END
DAEWOO M-150 BL2
D109C520
FRONT END SEALING
All locations where waterleaks may occur are sealed
during production with high quality, durable sealers. If it
becomes necessary to reseal specific areas, use a high
quality sealer of medium-bodied consistency which will
retain its flexible characteristics after curing and can be
painted if necessary.
D109C521
COWL VENT GRILLE
Removal Procedure
1. Remove the wiper arm assembly. Refer to Section
9D, Wiper/Washer Systems.
2. Remove the cowl vent grille screws and the clips.

Remove the screws after removing the upper cap
(1).

Remove the lower retaining plastic clips (2).

Close the hood.

Lift up the cowl vent grille (3).
D19C522A
3. Remove the cowl vent grille.

Disconnect the front washer hose connector.

Remove the cowl vent grille.
a. Cowl vent grille.
b. Front washer hose connector.
D19C522A
Installation Procedure
1. Connect the front washer hose connector.

BODY FRONT END 9R–5
DAEWOO M-150 BL2
D109C523
2. Install the cowl vent grille with the screws and the
clips.
3. Install the wiper arm assembly. Refer to Section 9D,
Wiper/Washer Systems.
D109C524
HOOD
Removal Procedure
Important: Install the protective coverings over the
fenders and the windshield in order to prevent damage
to the paint, the glass and the moldings when you are
removing and installing the hood.
1. Raise and support the hood.
2. Remove the hood.

Remove the bolts (1).

Remove the hood (2).
D109C525
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the hood with the bolts.
2. Inspect the hood for proper alignment.
D109C526
HOOD HINGE
Removal Procedure
1. Remove the hood. Refer to “Hood” in this section.
2. Take off the cowl vent grille.

Remove the screws after removing the upper caps
(1).

Remove the retaining screw on the cowl vent grille
(2).

Take off the cowl vent grill (3).

9R –6 BODY FRONT END
DAEWOO M-150 BL2
D19C527A
3. Remove the bolts on the top of the fender.
a. Fender upper mounting bolt.
D109C528
4. Remove the hood hinge.

Remove the bolts (1).

Remove the hood hinge (2).
D109C529
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the hood hinge with the bolts.
2. Install the bolts along the top of the fender.
3. Install the cowl vent grille with the screws and the
caps.
4. Install the hood. Refer to “Hood” in this section.
D109C530
HOOD PROP ROD
Removal Procedure
1. Support the hood in the open position.
2. Remove the hood prop from the hood.

Using a sharp gimlet, press the pins (1).

Remove the hood prop (2).