battery DAEWOO MATIZ 2003 Service Repair Manual

DAEWOO M-150 BL2
SECTION 9A
BODY WIRING SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9A-2. . . . . . . . . . . . . . . . . .
How to Read Electrical Wiring Diagram 9A-2. . . . . . .
How to Check Terminal Number of Connector 9A-4.
Special Tools and Equipment 9A-5. . . . . . . . . . . . . . .
Special Tools Table 9A-5. . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9A-6. . . . . . . . . . .
Wire Color Chart 9A-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Power Distribution Schematic 9A-7. . . . . . . . . . . . . . .
Relay & Fuse Box Locator (Engine Room) 9A-8. . . .
Fuse Box Locator
(Passenger Compartment) 9A-9. . . . . . . . . . . . . . . . Fuse Chart 9A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Harness Routing 9A-11. . . . . . . . . . . . . . . . . . . .
Engine Harness Routing 9A-12. . . . . . . . . . . . . . . . . . .
Instrument Harness Routing 9A-14. . . . . . . . . . . . . . .
Airbag Harness Routing 9A-16. . . . . . . . . . . . . . . . . . .
Body Harness Routing 9A-17. . . . . . . . . . . . . . . . . . . .
Front Door Harness Routing 9A-19. . . . . . . . . . . . . . .
Rear Door Harness Routing 9A-20. . . . . . . . . . . . . . . .
Tailgate Harness Routing 9A-21. . . . . . . . . . . . . . . . . .

DAEWOO M-150 BL2
SECTION 9B
LIGHTING SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9B-2. . . . . . . . . . . . . . . . . .
Headlamps and Parking Lamps 9B-2. . . . . . . . . . . . .
Front Turn Signal Lamps 9B-2. . . . . . . . . . . . . . . . . . .
Rear Fog Lamp 9B-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Taillamps 9B-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
License Plate Lamp 9B-2. . . . . . . . . . . . . . . . . . . . . . . .
Interior Courtesy Lamp 9B-2. . . . . . . . . . . . . . . . . . . . .
Backup Lamp(s) 9B-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps (DRL)
(W/Europe Only) 9B-2. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9B-3. . . . .
Headlamps 9B-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal Lamps and Hazard Lamps 9B-4. . . . . . .
Stoplamps and Interior Courtesy Lamp 9B-5. . . . . . .
Rear Fog Lamp 9B-6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9B-7. . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 9B-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signal Lamps 9B-8. . . . . . . . . . . . . . . . . . . . . . . .
Side Turn Signal Lamps 9B-8. . . . . . . . . . . . . . . . . . . .
Taillamps Assembly 9B-9. . . . . . . . . . . . . . . . . . . . . . . .
Front Fog Lamp 9B-9. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Fog/Backup Lamp(s) 9B-10. . . . . . . . . . . . . . . . .
Center High-Mounted Stoplamp 9B-11. . . . . . . . . . . . CHMSL Mounting Bracket 9B-12. . . . . . . . . . . . . . . . .
License Plate Lamps 9B-12. . . . . . . . . . . . . . . . . . . . . .
Door Jamb Switch 9B-13. . . . . . . . . . . . . . . . . . . . . . . .
Interior Courtesy Lamp 9B-13. . . . . . . . . . . . . . . . . . . .
Daytime Running Lamp Module
(W/Europe Only) 9B-14. . . . . . . . . . . . . . . . . . . . . . .
Ashtray Lamp 9B-14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Room Lamp 9B-15. . . . . . . . . . . . . . . . . . . . .
Specifications 9B-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Usage Chart 9B-16. . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9B-17. . . . . . . . . .
Backup Lamp(s) Circuit 9B-17. . . . . . . . . . . . . . . . . . .
Headlamps Circuit 9B-18. . . . . . . . . . . . . . . . . . . . . . . .
Headlamp Leveling Circuit 9B-19. . . . . . . . . . . . . . . . .
Tail and Licence Plate Lamps Circuit 9B-20. . . . . . . .
Stoplamps Circuit 9B-21. . . . . . . . . . . . . . . . . . . . . . . .
Turn and Hazard Lamps Circuit 9B-22. . . . . . . . . . . .
Interior Courtesy Lamp Circuit 9B-23. . . . . . . . . . . . . .
Front Fog Lamp Circuit 9B-24. . . . . . . . . . . . . . . . . . . .
Rear Fog Lamp Circuit 9B-25. . . . . . . . . . . . . . . . . . . .
Dimmer Control Circuit (Except W/Europe) 9B-26. .
Daytime Running Lamps Circuit
(W/Europe Only) 9B-27. . . . . . . . . . . . . . . . . . . . . . .

LIGHTING SYSTEMS 9B–7
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D209B109
HEADLAMPS
Removal Procedure
1. Support the hood suitably.
2. Disconnect the negative battery cable.
3. Remove the front bumper spacer.

Remove the bolts (1).

Remove the front bumper spacer from the bumper
fasia (2).
D19D502A
4. Remove the headlamp.

Remove the bolts and washer (1).

Disconnect the electrical connectors.

Remove the headlamp (2) .
D19D503A
Installation Procedure
1. Install the headlamp with the bolts.
2. Connect the headlamp connector and parking lamp
connector.
3. Install the front bumper spacer with the bolts.
4. Connect the negative battery cable.

9B–8 LIGHTING SYSTEMS
DAEWOO M-150 BL2
D19D505A
TURN SIGNAL LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front bumper spacer. Refer to Section
9M, Exterior Trim.
3. Remove the turn signal lamps from the front bumper
spacer.

Disconnect the electrical connector (1).

Remove the screw (2).

Remove the turn signal lamp assembly (3).
D19D506A
Installation Procedure
1. Connect the electrical connector.
2. Install the turn signal lamp assembly with the screw.
3. Install the front bumper spacer. Refer to Section 9M,
Exterior Trim.
4. Connect the negative battery cable.
D29B001
SIDE TURN SIGNAL LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Slide the side turn signal lamp rearward.
3. Remove the lamp.
4. Disconnect the electrical connector.
D29B002
Installation Procedure
1. Connect the electrical connector.
2. Install the side turn signal lamp.
3. Connect the negative battery cable.

LIGHTING SYSTEMS 9B–9
DAEWOO M-150 BL2
D109D507
TAILLAMPS ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the luggage compartment wheelhouse trim.
Refer to Section 9G, Interior Trim.
4. Disconnect the electrical connector.
D19D508B
5. Remove the taillamp assembly.

Remove the screws (1).

Remove the taillamp (2).
D19D509A
Installation Procedure
1. Install the taillamp assembly with the screws.
2. Connect the electrical connector.
3. Install the luggage compartment wheelhouse trim.
Refer to Section 9G, Interior Trim.
4. Connect the negative battery cable.
D19C501A
FRONT FOG LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Raise and suitably support the vehicle.
3. Remove the front wheels.
4. Remove the front wheel house splash shield.

Remove the clip and bolts.
a. Bolt and clips.

Remove the wheel house splash shield.
b. Splash shield.

9B–10 LIGHTING SYSTEMS
DAEWOO M-150 BL2
D209B100
5. Remove the front fog lamp.

Remove the screws (1).

Disconnect the electrical connector (2).

Remove the front fog lamp (3).
D209B101
Installation Procedure
1. Install the front fog lamp with the screws.
2. Connect the front fog lamp connector.
3. Install the front wheelhouse splash shields with the
clips and the bolts.
4. Install the front wheels.
5. Lower the vehicle.
6. Connect the negative battery cable.
D19D508C
REAR FOG/BACKUP LAMP(S)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the taillamp assembly. Refer to “Taillamps
Assembly” in this section.
3. Remove the bulb(s).
D19D509A
Installation Procedure
1. Install the bulb(s).
2. Install the taillamp assembly. Refer to “Taillamps As-
sembly” in this section.
3. Connect the negative battery cable.

LIGHTING SYSTEMS 9B–11
DAEWOO M-150 BL2
D29B003B
CENTER HIGH-MOUNTED
STOPLAMP (CHMSL)
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Pry off the tailgate trim panel. Refer to Section 9G In-
terior Trim.
4. Remove the CHMSL cover.

Remove the screws (1).

Remove the CHMSL cover (2).
D29B004A
5. Remove the CHMSL and bulb.

Remove the screws (1).
D29B005B

Remove the screw from bulb socket (2).

Remove the CHMSL (3).

Remove the bulb (4).
D19E554A
Installation Procedure
1. Install the CHMSL bulb.
2. Install the CHMSL with the screws.
3. Install the CHMSL cover with the screws.
4. Install the tailgate trim panel. Refer to Section 9G, In-
terior Trim.
5. Connect the negative battery cable.

9B–12 LIGHTING SYSTEMS
DAEWOO M-150 BL2
D209B102
CHMSL MOUNTING BRACKET
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the center high–mounted stoplamp
(CHMSL). Refer to “Center High–Mounted Stoplamp”
in this section.
3. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
4. Remove the CHMSL mounting bracket.

Remove the bolts (1).

Remove the CHMSL mounting bracket (2).
D209B103
Installation Procedure
1. Install the CHMSL mounting bracket with the bolts.
2. Install the rear window wiper motor assembly. Refer
to Section 9D, Wipers/Washer Systems.
3 .Install the CHMSL. Refer to “Center High–Mounted
Stoplamp” in this section.
4. Connect the negative battery cable.
D19D510A
LICENSE PLATE LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the license plate lamp from the tailgate han-
dle.

Remove the screws (1).

Draw out the license plate lamp (2).

Remove the license plate lamp bulb (3).
D19D511A
3. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
4. Disconnect the electrical connector in the tailgate.
5. Remove the tailgate handle. Refer to Section 9M, Ex-
terior Trim.
6. Remove the license plate lamp socket.

Remove the socket (1).

LIGHTING SYSTEMS 9B–13
DAEWOO M-150 BL2
D19D512A
Installation Procedure
1. Install the license plate lamp socket.
2. Install the tailgate handle. Refer to Section 9M, Exte-
rior Trim.
3. Connect the electrical connector.
4. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
5. Install the license plate lamp bulb.
6. Install the license plate lamp with the screws.
7. Connect the negative battery cable.
D109D513
DOOR JAMB SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the door jamb switch.

Remove the screw (1).

Disconnect the electrical connector (2).

Remove the door jamb switch (3).
D109D514
Installation Procedure
1. Install the door jamb switch with the screw.
2. Connect the electrical connector.
3. Connect the negative battery cable.
D19D515A
INTERIOR COURTESY LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the interior courtesy lamp.

Pry off the interior courtesy lamp lens (1).

Remove the screws (2).

Disconnect the electrical connector (3).

Remove the interior courtesy lamp (4).

9B–14 LIGHTING SYSTEMS
DAEWOO M-150 BL2
D109D516
Installation Procedure
1. Connect the electrical connector.
2. Install the interior courtesy lamp with the screws.
3. Install the interior courtesy lamp lens.
4. Connect the negative battery cable.
D29B007
DAYTIME RUNNING LAMP MODULE
(W/Europe Only)
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector (1).
3. Remove the screws (2) and the daytime running lamp
module.
D29B008
Installation Procedure
1. Install the daytime running lamp module with the
bolts.
2. Connect the electrical connector.
3. Connect the negative battery cable.