battery DAEWOO MATIZ 2003 Service Repair Manual

DAEWOO M-150 BL2
SECTION 9E
INSTRUMENTATION/DRIVER INFORMATION
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9E-2. . . . . . . . . . . . . . . . . .
Cigar Lighter 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Vents 9E-2. . . . . . . . . . . . . . . . . . . .
Glove Box 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E-2. . . . . . . . . . . . . . . . . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E-2. . . . . .
Fuel Gauge 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E-2. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E-2. . . . . . . . . .
Component Locator 9E-3. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Assembly 9E-3. . . . . . . . . . . . . . . . .
Instrument Cluster 9E-4. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9E-5. . . . .
Cigar Lighter 9E-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVAC Panel Illumination 9E-6. . . . . . . . . . . . . . . . . . .
Digital Clock 9E-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9E-8. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9E-8. . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ashtray 9E-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel Vents 9E-9. . . . . . . . .
Digital Clock 9E-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 9E-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E-11. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 9E-12. . . . . . . . . . . . . . . . . . . . . . . . .
Tie–Bar 9E-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel 9E-16. . . . . . . . . . . . . .
Instrument Trim Panel Assembly 9E-16. . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E-19. . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E-19. . . . .
Fuel Gauge/Temperature Gauge 9E-20. . . . . . . . . . .
Specifications 9E-22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9E-22. . . . . . . . . .
Instrument Cluster Indicator Lamps
Specifications 9E-22. . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9E-23. . . . . . . . . .
Instrument Cluster 9E-23. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Illumination 9E-25. . . . . . . . . . . . . .
Digital Clock 9E-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9E–8 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109B501
CIGAR LIGHTER
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the ashtray from the ashtray housing.
3. Remove the cigar lighter from the cigar lighter socket.
D19B502A
4. Remove the cigar lighter socket from the cigar lighter
housing.
Caution: Ashtray housing edge could cause seri-
ous injury.

Push out the socket.

Disconnect the electrical connector (1).

Remove the socket (2).
D109B503
Installation Procedure
1. Connect the electrical connector.
2. Install the cigar lighter socket.
3. Install the cigar lighter in the cigar lighter socket.
4. Install the ashtray.
5. Connect the negative battery cable.

9E–10 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
D109B508
Installation Procedure
1. Install the vents to the instrument cluster trim panel
with the screws.
2. Install the instrument cluster trim panel. Refer to “In-
strument Cluster Trim Panel” in this section.
D109B511
DIGITAL CLOCK
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Pry off the defroster grille.
3. Unlock the locking of the digital clock.
a. Digital clock.
D109B512
4. Remove the digital clock from the instrument panel.

Disconnect the electrical connector (1).

Remove the digital clock (2).
D109B513
Installation Procedure
1. Connect the electrical connector.
2. Install the digital clock to the instrument panel.
3. Connect the negative battery cable.
4. Set the clock.

INSTRUMENTATION/DRIVER INFORMATION 9E–11
DAEWOO M-150 BL2
D109B509
GLOVE BOX
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the hinge pins at the base of the glove box.
D109B510
2. Remove the glove box from the instrument panel.
D109B509
Installation Procedure
1. Install the glove box to the instrument panel with the
hinge pins.
D19B514A
INSTRUMENT CLUSTER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster trim panel from the in-
strument panel. Refer to “Instrument Cluster Trim
Panel” in this section.
3. Remove the instrument cluster assembly from the in-
strument panel.

Remove the screws (1).

Disconnect the electrical connector and the
speedometer cable (2).

Remove the instrument cluster (3).

9E–12 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
D19B515A
Installation Procedure
1. Connect the electrical connector and the speedom-
eter cable.
2. Install the instrument cluster assembly to instrument
panel with screws.
3. Install the instrument cluster trim panel to the instru-
ment panel. Refer to “Instrument Cluster Trim Pan-
el” in this section.
4. Connect the negative battery cable.
D109B516
INSTRUMENT PANEL
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the driver’s airbag module from the steer-
ing wheel. Refer to Section 8B, Supplemental Inflat-
able Restraints (SIR) (For the vehicle equipped with
the airbag).
3. Remove the steering wheel from the steering col-
umn. Refer to Section 6E, Steering Wheel and Col-
umn.
4. Remove the steering column trim cover. Refer to
Section 6E, Steering Wheel and Column.
5. Remove the signal lamp switch and the wiper
switch. Refer to Section 6E, Steering Wheel and
Column.
6. Pry off the A–pillar trim panels. Refer to Section 9G,
Interior Trim.
7. Remove the instrument cluster trim panel from the
instrument panel.

Remove the screws (1)

Using a flathead screwdriver, remove the instru-
ment cluster trim panel (2).
Notice: To prevent the instrument panel damage, cover
the flathead screwdriver with a soft cloth.
D109B517
8. Remove the hood latch release lever from the in-
strument panel. Refer to Section 9R, Body Front
End.
9. Remove the glove box assembly from the instru-
ment panel. Refer to “Glove Box” in this section.
10. Remove the passenger’s airbag module from the in-
strument panel. Refer to Section 8B, Supplemental
Inflatable Restraints (SIR) (For vehicle equipped
with the airbag).
11. Put aside the floor console after removing the
screws (1).

9E–14 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
7. Install the instrument cluster assembly. Refer to “In-
strument Cluster” in this section.
8. Install the floor console with the screws.
9. Install the passenger’s airbag module to the instru-
ment panel. Refer to Section 8B, Supplemental In-
flatable Restraints (SIR) (For vehicle equipped with
the airbag).
10. Install the glove box assembly to the instrument
panel. Refer to “Glove Box” in this section.
11. Install the hood latch release lever to the instrument
panel. Refer to Section 9R, Body Front End.
12. Install the instrument cluster trim panel to the instru-
ment cluster trim panel with the screws.
13. Install the A–pillar trim panels. Refer to Section 9G,
Interior Trim.
14. Install the signal lamp switch and the wiper switch.
Refer to Section 6E, Steering Wheel and Column.
15. Install the steering column trim cover. Refer to Sec-
tion 6E, Steering Wheel and Column.
16. Install the steering wheel to the steering column.
17. Install the driver’s airbag module to the steering
wheel. Refer to Section 8B, Supplemental Inflatable
Restraints (SIR) (For vehicle equipped with the air-
bag).
18. Connect the negative battery cable.
D109B522
TIE–BAR
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel assembly. Refer to “In-
strument Panel” in this section.
3. Remove the defroster duct hose from the tie–bar.

Remove the screws (1).

Remove the defroster duct hose (2).
D19B547A
4. Remove the nuts and the steering column. Refer to
Section 6E, Steering Wheel and Column.
5. Disconnect the electrical connectors and electrical
wiring harness after removing the electrical wiring
harness strips.

Remove the electrical wiring harness strip.

Disconnect the brake switch connector (1).

Disconnect the thermostat connector (2).

Disconnect the blow motor connector (3).

Disconnect the blow motor resistance connector
(4).

Disconnect the electrical wiring harness (5).

9E –16 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
4. Connect the electrical wiring harness.
5. Connect the blow motor resistance connector.
6. Connect the blow motor connector.
7. Connect the thermostat connector.
8. Connect the brake switch connector.
9. Bind the electrical wiring harness strip.
10. Install the steering column with the nuts.
11. Install the defroster duct hose with the screws.
12. Install the instrument panel assembly. Refer to “In-
strument Panel” in this section.
13. Connect the negative battery cable.
D109B516
INSTRUMENT CLUSTER TRIM PANEL
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the instrument cluster trim panel from the in-
strument panel.

Remove the screws (1).

Using a flathead screwdriver, remove the central
console cover (2).
Notice: To prevent the instrument panel damage, cover
the flathead screwdriver with a soft cloth.
D109B527
Installation Procedure
1. Install the instrument cluster trim panel with the
screws.
D109B701
INSTRUMENT TRIM PANEL
ASSEMBLY
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel assembly. Refer to “In-
strument Panel” in this section.
3. Remove the instrument cluster brackets from the in-
strument panel.

Remove the screws.

Remove the instrument cluster brackets (1).

INSTRUMENT/DRIVER INFORMATION 9E–19
DAEWOO M-150 BL2
D19B710A
7. Install the passenger’s airbag module blank cover to
the instrument panel with the screws.
Tighten
Tighten the screws to 1.5–2 N.m (13–18 lb-in).
a. Passenger’s airbag module blank cover screw
8. Install the instrument cluster brackets to the instru-
ment panel with the screws.
9. Install the instrument panel assembly. Refer to “In-
strument Panel” in this section.
10. Connect the negative battery cable.
D109B711
INSTRUMENT CLUSTER INDICATOR
LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster from the instrument
panel. Refer to “Instrument Cluster” in this section.
3. Remove the indicator bulbs from the rear of the clus-
ter.
D109B712
Installation Procedure
1. Install the indicator bulb.
2. Install the instrument cluster to the instrument panel.
Refer to “Instrument Cluster” in this section.
3. Connect the negative battery cable.
D109B713
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster from the instrument
panel. Refer to “Instrument Cluster” in this section.
3. Remove the instrument cluster lens and the face
plate.
a. Window plate.

9E –20 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
D109B714
4. Remove the speedometer/odometer/trip odometer.

Remove the screws on the circuit plate (1).

Remove the speedometer/odometer/trip odometer
(2).
D19B715A
Installation Procedure
1. Install the speedometer/odometer/trip odometer with
the screws.
2. Install the instrument cluster lens and the face plate.
3. Install the instrument cluster. Refer to “Instrument
Cluster” in this section.
4. Connect the negative battery cable.
D109B713
FUEL GAUGE/TEMPERATURE
GAUGE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster. Refer to “Instrument
Cluster” in this section.
3. Remove the instrument cluster lens and the face
plate.
a. Window plate.
D109B716
4. Remove the fuel gauge/temperature gauge from the
cluster assembly.

Remove the screws on the circuit plate (1).

Remove the fuel gauge (2).

Remove the temperature gauge (3).

INSTRUMENT/DRIVER INFORMATION 9E–21
DAEWOO M-150 BL2
D19B717A
Installation Procedure
1. Install the fuel gauge/temperature gauge to the clus-
ter assembly with the screws.
2. Install the instrument cluster lens and the face plate.
3. Install the instrument cluster. Refer to “Instrument
Cluster” in this section.
4. Connect the negative battery cable.