battery DAEWOO MATIZ 2003 Service Repair Manual
[x] Cancel search | Manufacturer: DAEWOO, Model Year: 2003, Model line: MATIZ, Model: DAEWOO MATIZ 2003Pages: 1184, PDF Size: 36 MB
Page 942 of 1184
LIGHTING SYSTEMS 9B–15
DAEWOO M-150 BL2
D209B104
LUGGAGE ROOM LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the luggage room lamp.
Remove the luggage room lamp (1).
Disconnect the electrical connector (2).
D209B105
Installation Procedure
1. Connect the electrical connector.
2. Install the luggage room lamp.
3. Connect the negative battery cable.
Page 955 of 1184
DAEWOO M-150 BL2
SECTION 9C
HORNS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9C-2. . . . . . . . . . . . . . . . . .
Horn 9C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9C-3. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9C-3. . . . . . . . . . . . . . . . . . . . . . . . . . Horn 9C-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9C-4. . . . . . . . . . .
Horn Wiring System 9C-4. . . . . . . . . . . . . . . . . . . . . . .
Page 957 of 1184
HORN 9C–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D19C501A
HORN
Removal Procedure
1. Disconnect the negative battery cable.
2. Raise and suitably support the vehicle.
3. Remove the front wheels.
4. Remove the front wheel house splash shield.
Remove the clip and bolts.
a. Bolts and clips.
Remove the wheel house splash shield.
b. Splash shield.
D19D517A
5 Remove the horn.
Remove the bolt (1).
Disconnect the electrical connector (2).
D19D518A
Installation Procedure
1. Install the horn with the bolt.
2. Connect the electrical connector.
3. Install the front wheel house splash shield with the
clips and the bolts.
4. Install the front wheels.
5. Lower the vehicle.
6. Connect the negative battery cable.
Page 959 of 1184
DAEWOO M-150 BL2
SECTION 9D
WIPERS / WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9D-2. . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D-2. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D-2. . . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D-2. . . . . . . . .
Diagnostic Information and Procedures 9D-3. . . . .
Windshield/Rear Window Wiper and Washer
System 9D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9D-6. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9D-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . .
Windshield Wiper Motor 9D-7. . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Motor 9D-8. . . . . . . . . . . . . . . . . . Windshield Wiper Linkage 9D-9. . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D-10. . . . . . . . . . . . . . . . . . .
Washer Reservoir 9D-10. . . . . . . . . . . . . . . . . . . . . . . .
Washer Pump 9D-11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer Nozzle 9D-12. . . . . . . . . . . . . . . .
Rear Window Washer Nozzle 9D-12. . . . . . . . . . . . . .
Washer Hose 9D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9D-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D-15. . . . . . . . . .
Schematic and Routing Diagrams 9D-16. . . . . . . . . .
Windshield/Rear Window Wiper/Washer
System 9D-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 965 of 1184
WIPERS/WASHER SYSTEMS 9D–7
DAEWOO M-150 BL2
D109D522
Installation Procedure
1. Install the rear wiper arm with the nut.
2. Install the cap.
3. Install the wiper blade. Refer to “Windshield Wiper
Blade” in this section.
4. Install the washer nozzle to the wiper arm. Refer to
“Rear Washer Nozzle” in this section.
D109D523
WINDSHIELD WIPER MOTOR
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the windshield wiper arm. Refer to “Wind-
shield Wiper Arm” in this section.
3. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
4. Separate the wiper motor from the wiper linkage.
Remove the wiper linkage ball from the wiper linka-
ge (1).
D109D524
5. Remove the wiper motor from the engine room.
Disconnect the electrical connector (1).
Remove the bolts (2).
Remove the wiper motor assembly (3).
D109D525
Caution: Because the wiper motor link plate is
fixed, do not separate the wiper motor from the
bracket.
Page 966 of 1184
9D –8 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D109D526
Installation Procedure
1. Install the wiper motor to the engine room with the
bolts.
a. Wiper motor assembly bolt.
2. Connect the electrical connector.
D109D527
3. Install the wiper linkage to the wiper motor linkage
ball.
b. Wiper linkage ball.
D109D528
4. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
5. Install the windshield wiper arm. Refer to “Windshield
Wiper Arm” in this section.
6. Connect the negative battery cable.
D19D529A
REAR WINDOW WIPER MOTOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the wiper arm from the tailgate. Refer to
“Windshield Wiper Arm” in this section.
3. Remove the tailgate inside trim. Refer to Section 9G,
Interior Trim.
4. Remove the rear wiper motor assembly.
Disconnect the electrical connector (1).
Remove the screws (2).
Remove the rear wiper motor assembly (3).
Page 967 of 1184
WIPERS/WASHER SYSTEMS 9D–9
DAEWOO M-150 BL2
D19D530A
Caution: Because the wiper motor link plate is
fixed, do not separate the wiper motor from the
bracket.
D19D531A
Installation Procedure
1. Install the wiper motor assembly to the tailgate with
the screws.
2. Connect the electrical connector.
3. Install the tailgate inside trim. Refer to Section 9G, In-
terior Trim.
4. Install the wiper arm. Refer to “Windshield Wiper
Arm” in this section.
5. Connect the negative battery cable.
D109D523
WINDSHIELD WIPER LINKAGE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the windshield wiper arms. Refer to ”Wind-
shield Wiper Arm” in this section.
2. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
3. Separate the wiper linkage from the wiper motor.
Separate the wiper linkage from the wiper motor
linkage ball (1).
D109D532
4. Remove the wiper linkage.
Remove the wiper linkage nuts (1).
Remove the wiper linkage (2).
Page 968 of 1184
9D –10 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D19D533A
1.5–2.0 Nm
Installation Procedure
1. Install the wiper linkage with the wiper linkage nuts.
Tighten
Tighten the wiper linkage nuts to 1.5–2.0 Nm (13–18
lb-in).
a. Wiper linkage nut.
2. Install the wiper motor linkage ball.
3. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
4. Install the windshield wiper arms. Refer to ”Wind-
shield Wiper Arm” in this section.
D109D534
WINDSHIELD WIPER BLADE
Removal Procedure
1. Pull the wiper blade off the arm by pushing the wiper
blade retaining clip (1).
D109D535
Installation Procedure
1. Install the wiper blade to the arm.
D109D536
WASHER RESERVOIR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the washer reservoir inlet.
Remove the bolt (1).
Remove the washer reservoir inlet (2).
Page 969 of 1184
WIPERS/WASHER SYSTEMS 9D–11
DAEWOO M-150 BL2
D19D537A
3. Raise and suitably support the vehicle.
4. Remove the front RH wheelhouse splash shield.
Remove the screws (1).
Remove the clips (2).
Remove the wheelhouse splash shield (3).
D109D538
5. Remove the washer reservoir assembly.
Drain the washer fluid.
Disconnect the washer hose connector (1).
Disconnect the washer pump electrical connector
(2).
Remove the bolts (3).
Remove the washer reservoir assembly (4).
D109D539
Installation Procedure
1. Install the washer reservoir assembly with the bolts.
2. Connect the washer pump electrical connector.
3. Connect the washer hose connector.
4. Install the front RH wheelhouse splash shield with the
screws and the clips.
5. Lower the vehicle.
6. Install the washer reservoir with the bolt.
7. Connect the negative battery cable.
D109D540
WASHER PUMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the washer reservoir assembly. Refer to
“Washer Reservoir” in this section.
3. Drain the washer fluid.
4. Remove the wiper motor from the washer reservoir
assembly.
a. Washer pump.
Page 970 of 1184
9D –12 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D109D539
Installation Procedure
1. Install the wiper motor to the washer reservoir assem-
bly.
2. Install the washer reservoir assembly.
Refer to “Washer Reservoir” in this section.
3. Connect the negative battery cable.
4. Fill the washer reservoir.
D109D541
WINDSHIELD WASHER NOZZLE
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the washer nozzle from the cowl vent grille.
Disconnect the washer nozzle hose (1).
Remove the washer nozzle (2).
D109D542
Installation Procedure
1. Install the washer nozzle to the cowl vent grille.
2. Install the washer nozzle hose to the washer nozzle.
3. Install the cowl vent grille. Refer toSec-
tion 9R, Body Front End.
D109D543
REAR WINDOW WASHER NOZZLE
Removal Procedure
1. Remove the washer nozzle from the wiper arm.
Disconnect the washer nozzle hose (1).
Remove the washer nozzle (2).