battery DAEWOO MATIZ 2003 Service Repair Manual

DAEWOO M-150 BL2
SECTION 9L
GLASS AND MIRRORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and System Operation 9L-2. . . . . . . . . .
Stationary Glass 9L-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-2. . . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirrors 9L-2. . . . . . . . . . . . . . . . . . .
Components Locator 9L-3. . . . . . . . . . . . . . . . . . . . . . .
Glass and Mirror 9L-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9L-4. . . . .
Testing Rear Window Defogger Grid Line 9L-4. . . . .
Repair Instructions 9L-5. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Glass 9L-7. . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger Grid Line Repair 9L-9. . . . . Rear Window Defogger Braided Lead
Wire Repair 9L-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass 9L-10. . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Quarter Glass 9L-12. . . . . . . . . . . . . . . . .
Rear Door Glass 9L-13. . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-13. . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirror (Manual) 9L-14. . . . . . . . . .
Outside Rearview Mirror (Cable) 9L-15. . . . . . . . . . . .
Outside Rearview Mirror (Electric) 9L-16. . . . . . . . . .
Special Tools and Equipment 9L-17. . . . . . . . . . . . . .
Special Tools Table 9L-17. . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9L-18. . . . . . . . . .
Rear Window Defogger 9L-18. . . . . . . . . . . . . . . . . . .

9L –4 GLASS AND MIRRORS
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
TESTING REAR WINDOW DEFOGGER GRID LINE
D109E301
If it has been observed during use that a grid line is inop-
erative, the following procedure can be used to find the
break. If none of the grid lines is operating, a full system
diagnosis should be completed before attempting to re-
pair the grid lines.
1. Turn the ignition ON.
2. Turn on the rear window defogger.
Notice: Use care when touching the voltmeter terminals
to a grid line. If the terminals are roughly applied, the grid
line may be scratched, resulting in an open circuit.
3. From the inside of the vehicle, connect a voltmeter to
each end of a grid line. The voltmeter will indicate bat-
tery voltage if the grid line is open.
4. If a grid line is found to be open, move a voltmeter ter-
minal from one side of the grid line and retest at apoint nearer to the other side of the window. Continue
to retest, each time bringing one of the voltmeter ter-
minals closer to the opposite side of the window from
where it was originally connected. The break in the
grid line is at the point where the voltmeter begins
reading 0 volts instead of battery voltage.
5. Use a marking crayon to lightly mark the break point
on the rear window. Mark the glass instead of mark-
ing directly on the grid line, and make the mark far
enough from the grid line so that the mark can easily
be removed without disturbing the repair.
6. Use a grid line repair kit to fix the break in the grid line.
Refer to “Rear Window Defogger Grid Line Repair” in
this section.

GLASS AND MIRRORS 9L–7
DAEWOO M-150 BL2
D19E508A
9. Check for waterleaks by pouring water on the wind-
shield. If a leak is found, dry the windshield and fill
the area that leaks with adhesive. If the leak per-
sists, remove the windshield and repeat the entire
procedure.
10. Install the inside rearview mirror. Refer to “Inside
Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
D19E509
REAR WINDOW GLASS
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nectors.
D19E510
3. Using the glass sealant remover J–24402, cut the
adhesive around the rear window glass.
D19E503
4. Remove the rear window glass from the vehicle.
5. Using a knife, remove the adhesive from the rear win-
dow glass.
6. Using a knife, remove the adhesive from the rear win-
dow frame.

9L –8 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E511
Installation Procedure
1. Apply tape to the new weatherstrip and the rear win-
dow to hold the weatherstrip in place.
2. Apply adhesive primer to the rear window frame and
the perimeter of the rear window.
D109E512
3. Apply glass adhesive to the rear window frame.
D19E513A
4. Install the rear window into the rear window frame.
5. Reposition the tape over the weatherstrip, the rear
window and the rear window frame to hold the rear
window in place.
6. Let the adhesive dry for 24 hours.
7. Remove the tape.
D19E514A
8. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill the
area that leaks with adhesive. If the leak persists,
remove the rear window and repeat the entire pro-
cedure.
9. Connect the rear window defogger electrical con-
nector.
10. Connect the negative battery cable.

GLASS AND MIRRORS 9L–9
DAEWOO M-150 BL2
D19E509
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nector.
D19E515
3. Inspect the rear window defogger grid lines.
4. Use steel wool to buff the grid lines that are to be
repaired. Wipe the lines clean using a cloth damp-
ened with alcohol. Buff and clean about 6 mm (0.25
inch) beyond each side of the break in the grid line.
D19E516
5. Attach a grid line repair decal or two strips of tape
above and below the repair areas.

A repair decal or tape must be used in order to
control the width of the repair areas.

If a decal is used, the die–cut metered slot must
be the same width as the grid line.
6. Apply the grid repair material to the repair area using
a small wooden stick or a spatula. The grid repair
material should be at room temperature.
7. Carefully remove the decal or the tape.
D19E517
Notice: The grid line repair material must be cured with
heat. In order to avoid heat damage to the interior trim,
protect the trim near the repair area where heat will be
applied.
8. Heat the repair area for 1 to 2 minutes.
9. Hold the heat gun nozzle 25 mm (1 inch) from the
surface. A minimum temperature of 149C (300F)
is required.

9L –10 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E518
10. Inspect the grid line repair area. If the repair appears
discolored, apply a coating of tincture of iodine to
the area using a pipe cleaner or a line brush. Allow
the iodine to dry for about 30 seconds. Carefully
wipe off the excess iodine with a lint-free cloth.
11. Test the operation of the rear window defogger in or-
der to verify that the repair was successful.
Important: At least 24 hours is required for complete
curing of the repair materials. The repair area should not
be physically disturbed until after that time.
D109E519
REAR WINDOW DEFOGGER
BRAIDED LEAD WIRE REPAIR
The rear window defogger bus lead wire or the terminal
can be reattached by resoldering. Use a solder contain-
ing 3 percent silver and a rosin flux paste.
1. Disconnect the negative battery cable.
2. The repair area should be buffed with fine steel wool
before soldering the bus lead wire.
3. Apply the paste–type rosin flux in small quantities to
the wire lead and the bus lead wire repair area using a
brush.
D109E520
4. Coat the soldering iron tip with solder use only
enough solder to ensure a complete repair.
5. Use only enough heat to melt the solder. Do not over-
heat the wire when resoldering to the bus lead wire.
D109E521
FRONT DOOR GLASS
Removal Procedure
1. Remove the front door seal trim. Refer to Section 9P,
Doors.
2. Remove the outside rearview mirror from the front
door. Refer to “Glass and Mirrors” in this section.
3. Remove the division bar.

Remove the screw (1).

Remove the inside bolt (2).

Remove the outside bolt (3).

Remove the division bar (4).

9L –16 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E529
OUTSIDE REARVIEW MIRROR
(ELECTRIC)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the outside rearview mirror cover from the
outside rearview mirror.
D209B108
3. Remove the outside rearview mirror.

Remove the screws (1).

Disconnect the electrical connector (2).

Remove the outside rearview mirror (3).
D109E531
Installation Procedure
1. Connect the outside rearview mirror.
2. Install the outside rearview mirror with the screws.
3. Install the outside rearview mirror cover.
4. Connect the negative battery cable.

9M –4 EXTERIOR TRIM
DAEWOO M-150 BL2
D19E589A
3. Remove the rear spoiler from the tailgate.

Remove the nuts (1).

Remove the rear spoiler (2).
D19E590A
Installation Procedure
1. Install the rear spoiler on the tailgate with the nuts.
2. Install the spoiler seals.
D209B109
FRONT BUMPER SPACER
Removal Procedure
1. Support the hood suitably.
2. Disconnect the negative battery cable.
3. Remove the front bumper spacer.

Remove the bolts (1).

Remove the front bumper spacer from the bumper
fascia (2).
4. Remove the turn signal lamps. Refer to Section 9B,
Lighting Systems.
D209B110
Installation Procedure
1. Install the turn signal lamps. Refer to Section 9B,
Lighting Systems.
2. Install the front bumper spacer with the bolts.
3. Connect the negative battery cable.

EXTERIOR TRIM 9M–5
DAEWOO M-150 BL2
D209B111
TAILGATE HANDLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the tailgate lock cylinder. Refer to Section
9P, Doors.
4. Remove the license plate lamps. Refer to Section 9B,
Lighting Systems.
5. Remove the tailgate handle.

Remove the screws (1).

Remove the tailgate handle (2).
D209B112
Installation Procedure
1. Install the tailgate handle with the screws.
2. Install the license plate lamps. Refer to Section 9B,
Lighting Systems.
3. Remove the tailgate lock cylinder. Refer to Section
9P, Doors.
4. Connect the negative battery cable.

9O –4 BUMPERS AND FASCIAS
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D19C501A
FRONT BUMPER FASCIA
Removal Procedure
1. Disconnect the negative battery cable.
2. Raise and suitably support the vehicle.
3. Remove the front wheels.
4. Remove the front wheel house splash shields.

Remove the clip and bolts.
a. Bolt and clip.

Remove the wheel house splash shield.
b. Splash shield.
D109C502
5. Remove the bolts on the both side of the fascia.
a. Bolt.
D109C503
6. Remove the clips under the fascia.
a. Clip.