belt DAEWOO MATIZ 2003 Service Service Manual

DAEWOO M-150 BL2
SECTION 8A
SEAT BELTS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 8A-2. . . . . . . . . . . . . . . . . .
Driver Seat Belt Warning 8A-2. . . . . . . . . . . . . . . . . . .
Three-Point Pretensioner Front Seat Belt
(W/EUROPE Only) 8A-2. . . . . . . . . . . . . . . . . . . . . .
Three-Point WLR Front Seat Belt 8A-2. . . . . . . . . . . .
Three-Point ELR Front Seat Belt 8A-2. . . . . . . . . . . .
Three-Point ELR Rear Outboard Seat Belt 8A-2. . . .
Two-Point Lap Rear Center Seat Belt 8A-2. . . . . . . .
Operational and Functional Checks 8A-2. . . . . . . . . .
Component Locator 8A-3. . . . . . . . . . . . . . . . . . . . . . . .
Front and Rear Seat Belt 8A-3. . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 8A-4. . . . .
Seat Belt Warning Lamp is Inoperative 8A-4. . . . . . . Repair Instructions 8A-5. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 8A-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Three-Point WLR/ELR Front Seat Belt 8A-5. . . . . . .
Three-Point Pretensioner Front Seat Belt
(W/EUROPE Only) 8A-6. . . . . . . . . . . . . . . . . . . . . .
Front Seat Belt Buckle 8A-8. . . . . . . . . . . . . . . . . . . . .
Three–Point ELR Rear Outboard Seat Belt 8A-8. . .
Two-Point Lap Rear Center Seat Belt 8A-10. . . . . . .
Specifications 8A-11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 8A-11. . . . . . . . . .
Schematic and Routing Diagrams 8A-12. . . . . . . . . .
Driver Seat Belt Warning 8A-12. . . . . . . . . . . . . . . . . .

8A –2 SEAT BELTS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
DRIVER SEAT BELT WARNING
The driver’s safety belt incorporates a safety belt re-
minder light in the instrument cluster to remind the driver
if the safety belt is not fastened when the ignition is
turned ON.
THREE-POINT PRETENSIONER
FRONT SEAT BELT (W/EUROPE
ONLY)
The pretensioner front seat belt is optional. It contains a
electrically-controlled pyrotechnical retractor, which re-
duces seat belt slack when it is activated in a head-on or
angled front collision. The pretensioner front seat belt
must be replaced after an accident that causes its ac-
tivation.
THREE-POINT WLR FRONT SEAT
BELT
The three-point web locking retractor (WLR) seat belt
will limit the movement of the driver and offer better
protection in an accident.
THREE-POINT ELR FRONT SEAT
BELT
The three-point emergency locking retractor (ELR) front
seat belt is always unlocked, allowing the passenger
freedom of movement, except in emergencies (rapid de-
celeration, rapid acceleration, or hard cornering maneu-
vers).
THREE-POINT ELR REAR
OUTBOARD SEAT BELT
The rear outboard seating positions use the three-point
emergency locking retractor (ELR) seat belts. The
three-point emergency locking retractor (ELR) seat beltis always unlocked, allowing the passenger freedom of
movement, except in emergencies (rapid deceleration,
rapid acceleration, or hard cornering maneuvers).
TWO-POINT LAP REAR CENTER
SEAT BELT
The two-point lap rear center seat belt is a single contin-
uous length of webbing. The webbing is routed from the
anchor through a latch plate and into a single retractor.
OPERATIONAL AND FUNCTIONAL
CHECKS
Caution:

Keep sharp objects and potentially damaging ob-
jects away from the seat belts.

Avoid bending or damaging any portion of the
buckle or the latch plate.

Do not bleach or dye the belt webbing. Use only
mild soap and water in order to clean the belts.

When installing the seat belt anchor bolts and
the screws, start the bolts and the screws by
hand in order to prevent crossthreading.

Do not attempt any repairs on the retractor mech-
anisms or the covers. Replace any defective as-
semblies with new assemblies.

Replace any belts that are cut or damaged in any
way.
1. Inspect all seat belt anchor bolts and the screws in or-
der to verify that they are secure.
2. Inspect the seat belt buckle. The buckle must lock
and unlock easily.
3. After inserting the latch into the buckle, tug sharply on
the belt. The buckle must remain locked.
4. Fully extend the shoulder belt portion to make sure
that there is no twisting or tears in the belt.
5. Let the shoulder belt retract fully. The belt should re-
tract easily.

SEAT BELTS 8A–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
FRONT AND REAR SEAT BELT
D1AA401B
1. Front Seat Belt
2. Front Seat Belt Buckle
3. Rear Seat Belt (Three–Point)
4. Rear Seat Belt (Two–Point) / Buckle (Three–Point)
5. Rear Seat Belt Buckle (Three–Point/Two–Point)

8A –4 SEAT BELTS
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
SEAT BELT WARNING LAMP IS INOPERATIVE
ConditionProbable CauseCorrection
Seat Belt Warning
Fuse F1 is blown.
Replace the fuse F1.
Lamp is Inoperative
Seat belt warning lamp wiring harness is
open circuit or a short circuit.
Repair the wiring harness.

The continuity between the two terminals at
the switch side of the connector is fail.
Replace the seat belt switch.

The continuity between the terminal for the
BLK wire and ground is fail.
Repair the open ground.

The warning lamp bulb in the instrument
cluster is blown.
Replace the warning lamp bulb.

SEAT BELTS 8A–5
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D110A501
THREE–POINT WLR/ELR FRONT
SEAT BELT
Removal Procedure
1. Slide the front seat forward and fold the seatback.
2. Remove the bolt on the lower B–pillar.

Remove the bolt (1).

Remove the spacer and the fiber washer (2).

Remove the plastic protector on the seat belt an-
chor.
D11A502A
3. Remove the lower B–pillar trim panel. Refer to Sec-
tion 9G, Interior Trim.
4. Remove the bolt on the upper B–pillar.

Using a flathead screwdriver, open the bolt cap (1).

Remove the bolt (2).

Remove the spacer and the fiber washer (3).
D110A503
5. Remove the seat belt retractor bolt.

Remove the floor carpet to be seen the retractor.

Remove the bolt (1).

Remove the fiber washer (2).

Remove the seat belt retractor.

8A –6 SEAT BELTS
DAEWOO M-150 BL2
D1AA504D
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install in the reverse order of removal.
2. Install the bolt on the upper B–pillar.
Tighten
Tighten the seat belt upper bolt to 30–45 Nm (22–33
lb-ft).
a. Seat belt upper bolt.
3. Install the seat belt retractor with the bolt.
Tighten
Tighten the seat belt retractor bolt to 30–45 Nm
(22–33 lb-ft).
b. Seat belt retractor bolt.
D1AA505B
4. Install the bolt on the lower B–pillar.

Install the bolt.
Tighten
Tighten the lower B–pillar bolt to 30–45 Nm (22–33
lb-ft).

Install the spacers and the spring washer.

Install the plastic protector on the seat belt anchor.
5. Relocate the seatback.
D110A501
THREE–POINT PRETENSIONER
FRONT SEAT BELT (W/EUROPE
ONLY)
Removal Procedure
1. Slide the front seat forward and fold the seatback.
2. Remove the bolt on the lower B–pillar.

Remove the bolt (1).

Remove the spacer and the fiber washer (2).

Remove the plastic protector on the seat belt an-
chor.

SEAT BELTS 8A–7
DAEWOO M-150 BL2
D11A502A
3. Remove the lower B–pillar trim panel. Refer to Sec-
tion 9G, Interior Trim.
4. Remove the bolt on the upper B–pillar.

Using a flathead screwdriver, open the bolt cap (1).

Remove the bolt (2).

Remove the spacer and the fiber washer (3).
D28A001A
5. Remove the seat belt retractor bolts.

Remove the floor carpet to be seen the retractor.

Disconnect the pretensioner front seat belt con-
nector (1).

Remove the lower retractor bolt (2).

Remove the fiber washer (3).

Remove the seat belt retractor.
D1AA504C
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install in the reverse order of removal.
2. Install the bolt on the upper B–pillar.
Tighten
Tighten the seat belt upper bolt to 30–45 Nm (22–33
lb-ft).
a. Seat belt upper bolt.
D28A002A
3. Install the seat belt retractor with the bolt.
Tighten

Tighten the lower retractor bolt to 30–45 Nm
(22–33 lb-ft).
a. Lower retractor bolt.
b. Connect the pretensioner front seat belt con-
nector.

8A –8 SEAT BELTS
DAEWOO M-150 BL2
D1AA505B
4. Install the bolt on the lower B–pillar.

Install the bolt.
Tighten
Tighten the lower B–pillar bolt to 30–45 Nm (22–33
lb-ft).

Install the spacers and the fiber washer.

Install the plastic protector on the seat belt anchor.
5. Relocate the seatback.
D11A506A
FRONT SEAT BELT BUCKLE
Removal Procedure
1. Remove the front seat belt buckle

Remove the bolt (1).

Remove the buckle (2).

Remove the patch (3).

Before removing the driver seat belt buckle, dis-
connect the reminder light connector.
D1AA507B
Installation Procedure
1. Install the front seat belt buckle.

Connect the reminder light connector.

Install the patch.

Install the buckle.

Install the bolt.
Tighten
Tighten the seat belt buckle bolt to 30–45 Nm
(22–33 lb-ft).
D109E566
THREE–POINT ELR REAR
OUTBOARD SEAT BELT
Removal Procedure
1. Remove the rear seat cushion and the rear seatback.
2. Pry off the rear interior trim panel. Refer to Section
9G, Interior Trim.

Pry off the backshelf trim panel.

Pry off the luggage compartment side load trim
panel.

SEAT BELTS 8A–9
DAEWOO M-150 BL2
D110A508
3. Remove the bolt on the floor.

Remove the bolt (1).

Remove the spacer and the fiber washer (2).

Remove the plastic protector on the seat belt an-
chor.
D110A509
4. Pry off the luggage compartment trim panel.
Refer to section 9G, Interior Trim.
5. Remover the bolt on the C–pillar trim panel (1).

Open the bolt cap using a flathead screw driver.

Remove the bolt (2).

Remove the plastic washers, the spacers and the
fiber washer (3).
D110A510
6. Remove the seat belt retractor bolt.

Remove the bolt (1).

Remove the fiber washer (2).

Remove the rear seat belt.
D1AA511B
Installation Procedure
1. Install in the reverse order of removal.
2. Install the seat belt retractor bolt and the upper bolt.
Tighten

Tighten the seat belt upper bolt to 30–45 Nm
(22–33 lb-ft).
a. Seat belt upper bolt.

Tighten the seat belt retractor bolt to 30–45 Nm
(22–33 lb-ft).
b. Retractor bolt.

8A –10 SEAT BELTS
DAEWOO M-150 BL2
D1AA512B
3. Install the bolt on the floor.
Tighten
Tighten the bolt on the floor to 30–45 Nm (22–33 lb-
ft).
D110A513
TWO–POINT LAB REAR CENTER
SEAT BELT
Removal Procedure
1. Remove the rear seat cushion.
2. Remove the two–point rear seat belt and the buckle.

Remove the bolt and the fiber washer (1).

Remove the seat belt (two–point) and the buckle
(three–point) (2).

Remove the bolt and the fiber washer (3).

Remove the buckle (two–point and three–point)
(4).
D1AA514B
Installation Procedure
1. Install in the reverse order of removal.
2. Install the three–point rear seat belt buckle with the
bolt.
Tighten
Tighten the three–point rear seat belt buckle bolt and
the two–point rear seat belt bolt to 30–45 Nm
(22–33 lb-ft).
a. Two–point rear seat belt and three–point rear seat
belt buckle bolt.
3. Install the two–point rear seat belt with the bolt.
Tighten
Tighten the two–point and three–point rear seat belt
buckle bolt to 30–45 Nm (22–33 lb-ft).
b. Two–point and three–point rear seat belt buckle
bolt.