belt DAEWOO MATIZ 2003 Service Manual PDF

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B–45
DAEWOO M-150 BL2
DTC 16 – Passenger Pretensioner Circuit, Short To Battery Voltage
Step Action Value(s) Yes No







1







1. Disconnect the battery negative cable.
2. Wait 1 minute for the SDM capacitor to discharge.

The capacitor supplies reserve power to deploy
the passenger seat belt pretensioner even if
the battery has been disconnected.
3. Visually inspect the supplemental inflatable
restraints (SIR) wiring harness.
Is there any visible damage to the SIR wiring
harness?





–






Go to Step 2






Go to Step 3



2



1. Replace the SIR wiring harness.
2. Reconnect the negative battery cable.
Is the repair complete?

–



Go to
Diagnostic
System Check

–











3











1. Disconnect the electrical connector for the
passenger seat belt pretensioner module.
2. Disconnect the electrical connector at the SDM.

The shorting bar at the disconnected SDM
connector will create a complete circuit be-
tween the wires from the passenger seat belt
pretensioner module.
3. Use a multimeter to check the voltage at one of
the terminals on the SDM side of the SIR wiring
harness connector for the passenger seat belt
pretensioner module.

Refer to ‘‘Diagnostic Illustration 21’’ in this
section.
Is the voltage greater than the specified value?









0 v










Go to Step 2










Go to Step 4




4




1. Replace the SDM.
2. Reconnect the negative battery cable.
3. Set the scan tool to CODE ERASE.
4.Do the diagnostic system check.
Does the code 16 still show as a current fault?


–



Go to Step 5



System OK



5



1. Replace the passenger seat belt pretensioner
module.
2. Reconnect the negative battery cable.
Is the repair complete?

–



Go to
Diagnostic
System Check


–

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B–67
DAEWOO M-150 BL2
D110B315
DIAGNOSTIC ILLUSTRATION 14
Checking for a short to ground in the instrument harness
on the instrument harness side at the terminal 3 of the
connector C208.
D110B316
DIAGNOSTIC ILLUSTRATION 15
Checking the voltage of the warning lamp circuit on the
instrument harness side at the terminal 3 of the connec-
tor C208.
D110B310
.
DIAGNOSTIC ILLUSTRATION 16
Checking the driver seat belt pretensioner circuit conti-
nuity on the sensing and driagnostic module side of the
connector.
D110B311
DIAGNOSTIC ILLUSTRATION 17
Checking the driver seat belt pretensioner circuit for a
short to ground.

8B–68 SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO M-150 BL2
D110B311
DIAGNOSTIC ILLUSTRATION 18
Checking the driver seat belt pretensioner circuit for a
short to voltage.
D110B310
.
DIAGNOSTIC ILLUSTRATION 19
Checking the passenger seat belt pretensioner circuit
continuity on the sensing and driagnostic module side of
the connector.
D110B311
DIAGNOSTIC ILLUSTRATION 20
Checking the passenger seat belt pretensioner circuit
for a short to ground.
D110B311
DIAGNOSTIC ILLUSTRATION 21
Checking the passenger seat belt pretensioner circuit
for a short to voltage.

9E –22 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

Application

Nm

Lb-Ft

Lb-In
Passenger’s Airbag Module Blank Cover Screw

1.5–2

–

13–18
INSTRUMENT CLUSTER INDICATOR LAMPS SPECIFICATIONS
Indicator Lamp Color Bulb
ABS Warning Amber 14 v 1.4 W
Airbag Warning Red 14 v 1.4 W
Battery Charge Indicator Red 14 v 1.4 W
Fasten Seat Belt Warning Red 14 v 1.4 W
High Beam Indicator Blue 14 v 1.4 W
Low Fuel Level Warning Amber 12 v 3 W Oil Pressure Warning Red 14 v 1.4 W Parking Brake Indicator and Brake Fluid Warning Red 14 v 1.4 W Service Engine Soon Warning Amber 14 v 1.4 W
Turn Signal Indicators

Green

14 v 1.4 W
Instrument Cluster IlluminationBlue12 v 3 W
Rear Fog Lamp IndicatorAmber14 v 1.4 W

9G –10 INTERIOR TRIM
DAEWOO M-150 BL2
D109E555
A–PILLAR TRIM PANEL
Removal Procedure
1. Pry off the A–pillar trim panel (1).
D109E556
Installation Procedure
1. Install the A–pillar trim panel.
D109E557
UPPER B–PILLAR TRIM PANEL
Removal Procedure
1. Remove the bolt on the upper B–pillar trim panel. Re-
fer to Section 8A, Seat Belts.
2. Pry off the upper B–pillar trim panel.

Pry off the upper B–pillar trim panel by hands (1).
D109E558
Installation Procedure
1. Install the upper B–pillar trim panel.
2. Install the bolt on the upper B–pillar trim panel. Refer
to Section 8A, Seat Belts.

INTERIOR TRIM 9G–11
DAEWOO M-150 BL2
D110A501
LOWER B–PILLAR TRIM PANEL
Removal Procedure
1. Remove the bolt on the lower B–pillar trim panel.

Remove the bolt (1).

Remove the spacer and the spring washer (2).

Remove the plastic protector from the seat belt an-
chor.
D109E559
2. Pry off the lower B–pillar trim panel.
D109E560
Installation Procedure
1. Install the lower B–pillar trim panel.
2. Install the bolt on the lower B–piller trim panel. Refer
to Section 8A, Seat Belts.
D109E561
C–PILLAR TRIM PANEL
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Disconnect the rear speaker electrical connector.

9G –12 INTERIOR TRIM
DAEWOO M-150 BL2
D109E562
4. Remove the rear parcel side shelf. Refer to “Rear
Parcel Side Shelf” in this section.
5. Remove the rear seatback.
6. Remove the rear seat belt bolt on the C–pillar trim
panel. Refer to Section 8A, Seat Belts.
7. Pry off the C–pillar trim panel.

Pry off the C–pillar trim panel by hands (1).
D109E563
Installation Procedure
1. Install the C–pillar trim panel.
2. Install the rear seat belt bolt on the C–pillar trim panel.
Refer to Section 8A, Seat Belts.
3. Install the rear seatback.
4. Install the rear parcel side shelf. Refer to “Rear Parcel
Side Shelf” in this section.
5. Connect the rear speaker connector.
6. Connect the negative battery cable.
D109E564
REAR PARCEL SHELF
Removal Procedure
1. Open the tailgate.
2. Remove the rear parcel shelf (1).
D109E565
Installation Procedure
1. Install the rear parcel shelf.

9G –14 INTERIOR TRIM
DAEWOO M-150 BL2
D109E570
REAR ROCKER TRIM PANEL
Removal Procedure
1. Remove the rear seat cushion.
D110A508
2. Remove the rear seat belt bolt on the floor.

Remove the bolt (1).

Remove the spacer and the spring washer (2).

Remove the plastic protector from the seat belt an-
chor.
D109E571
3. Pry off the rear rocker trim panel.

Remove the screws securing the rear rocker trim
panel (1).

Remove the clip (2).

Pry off the rear rocker trim panel (3).
D109E572
Installation Procedure
1. Install the rear rocker trim panel with the screws and
the clip.
2. Install the rear seat belt bolt on the floor.
3. Install the rear seat cushion.

SEATS 9H–5
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109B528
FRONT SEATS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front seat.

Remove the bolts (1).

Disconnect the seat belt warning lamp connector
(2).

Remove the seat (3).
23–28 Nm
D19B529A
Installation Procedure
1. Connect the seat belt warning lamp connector.
2. Install the front seat with the bolts.
Tighten
Tighten the seat bolt to 23–28 Nm (17–21 lb-ft).
a. Seat bolt.
3. Connect the negative battery cable.
D109B530
HEAD RESTRAINT
Removal Procedure
1. Pull the head restraint up to the stop position.
2. Insert a small flathead screwdriver in the notch in the
left guide sleeve and pull up the head restraint by
pushing the head restraint left.

SEATS 9H–7
DAEWOO M-150 BL2
D109B535
2
1
6. Remove the seatback bolt from the seat cushion (1).
7. Remove the seatback assembly (2).
D109B536
Installation Procedure
1. Install the seatback assembly with the bolt.
2. Install the recliner with the bolts
3. Install the seatback cover with the hog rings.
D109B537
4. Install the recliner knob and the cover with the
screws.
5. Install the front seat assembly. Refer to “Front Seat”
in this section.
6. Connect the negative battery cable.
D109B532
FRONT SEAT CUSHION
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front seat assembly. Refer to “Front
Seat” in this section.
3. Remove the seat belt buckle. Refer to Section 8A,
Seat Belts.
4. Remove the recliner knob.

Remove the screw (1).

Remove the recliner knob (2).