DAEWOO NUBIRA 2004 Service Repair Manual

DOORS 9P – 11
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
181. Remove the trim panel from the front door
which has an inoperative power window.
2. Move a vehicle battery close enough to the
door so that the window motor can be pow-
ered directly from the battery with jumper
wires.
3. Disconnect the the two–pin window motor
connector in the door.
Important : To prevent the fuse in the jumper wire
from blowing, do not touch the jumper wires togeth-
er.
1. Attach a jumper wire between the battery
negative terminal and one of the terminals in
the two–pin window motor connector.
2. Attach a fused jumper wire between the bat-
tery positive terminal and the remaining ter-
minal in the two–pin window motor connec-
tor. Unless the motor is at the end of its trav-
el, the window should move with the jumpers
attached.
3. To move the window in the opposite direc-
tion, reverse the jumper wire connections at
the window motor connector.
Does the power window operate in both direc-
tions when the motor is operated directly from
a battery?–Go to
Step 20Go to
Step 19
19Replace the window motor.
Is the repair complete?–System
OK–
201. Before reconnecting the two–pin window mo-
tor connector, connect an ohmmeter between
the terminals to check the resistance of the
motor.
2. Record the ohmmeter reading for motor re-
sistance.
3. Reconnect the motor connector and reinstall
the door trim panel.
4. Disconnect the electrical connector from the
power window switch.
5. At the power window main switch connector,
use an ohmmeter to check the resistance
between the terminals which lead to the mo-
tor that was tested in Step 15.
Is the resistance at the main switch connector
approximately equal to the resistance that
was previously measured at the motor con-
nector?–Go to
Step 22Go to
Step 21
21Repair the open circuit between the window
motor and the window switch.
Is the repair complete?–System
OK–
22Replace the power window switch.
Is the repair complete?–System
OK–

9P – 12IDOORS
DAEWOO V–121 BL4
System With Front and Rear Power Windows, One or Both Rear
Windows are Inoperative
CAUTION : When powering the window motors directly from a battery with jumper wires, make sure one of the
jumper wires contains a fuse. If the jumpers are accidentally touched together, the fuse will prevent sparking
and burns from sudden terminal heating.
Step
ActionValue(s)YesNo
11. Turn the ignition ON.
2. Make sure that the window lock position has
not been selected on the power window main
switch.
Is either rear power window working?–Go to
Step 18Go to
Step 2
2Visually inspect the connection at the power
window main switch.
Is the electrical connector correctly attached
to the main switch?–Go to
Step 4Go to
Step 3
3Correctly attach the electrical connector to
the power window main switch.
Is the repair complete?–System
OK–
41. Disconnect the electrical connector from the
power window main switch.
2. Turn the ignition ON.
3. Check the voltage at terminal 3 and 10 of the
power window main switch connector.
Is the voltage equal to the specified value?11–14 vGo to
Step 16Go to
Step 5
5Check fuses EF9 and EF14.
Is either fuse blown?–Go to
Step 6Go to
Step 7
61. Check for a short circuit and repair, if neces-
sary.
2. Replace the blown fuse(s).
Is the repair complete?–System
OK–
71. Turn the ignition ON.
2. Check the voltages at fuses Ef9 and EF14.
Are both voltages equal to the specified val-
ue?11–14 vGo to
Step 9Go to
Step 8
8Repair the power supply to the fuse which did
not indicate battery voltage with the ignition
on.
Is the repair complete?–System
OK–
91. Turn the ignition ON.
2. Remove the power window relay.
3. Check the voltage at terminal 30 and terminal
86 of the power window relay socket. (Termi-
nals of the relay socket can be identified by
the markings on the bottom of the relay.)
Does the voltmeter indicate the specified val-
ue?11–14 vGo to
Step 11Go to
Step 10
10Repair the open circuit between the fuses and
the power window relay.
Is the repair complete?–System
OK–

DOORS 9P – 13
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
11With the power window relay still removed,
use an ohmmeter to check the resistance be-
tween ground and terminal 85 of the power
window relay socket.
Does the ohmmeter indicate the specified val-
ue?
0 WGo to
Step 13Go to
Step 12
12Repair the open circuit between ground and
terminal 85 of the power window relay socket.
Is the repair complete?–System
OK–
131. Temporarily substitute a known good relay in
place of the power window relay.
2. Attempt to operate the power windows.
Do the power windows operate with the sub-
stituted relay?–Go to
Step 14Go to
Step 15
141. Return the substituted relay to its original
position.
2. Replace the original power window relay.
Is the repair complete?–System
OK–
15Repair the open circuit between the power
window relay socket terminal 87 and the pow-
er window main switch terminal 3 and 10.
Is the repair complete?–System
OK–
16With the power window main switch discon-
nected, use an ohmmeter to check the resist-
ance between ground and terminal 11 of the
power window main switch connector.
Is the resistance equal to the specified value?
0 WGo to
Step 18Go to
Step 17
17Repair the open circuit between ground and
terminal 11 of the power window switch con-
nector.
Is the repair complete?–System
OK–

9P – 14IDOORS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
181. Remove the trim panel from the rear door
which has an inoperative power window.
2. Move a vehicle battery close enough to the
door so that the window motor can be pow-
ered directly from the battery with jumper
wires.
3. Disconnect the the two–pin window motor
connector in the door.
Important : To prevent the fuse in the jumper wire
from blowing, do not touch the jumper wires togeth-
er.
1. Attach a jumper wire between the negative
battery terminal and one of the terminals in
the two–pin window motor connector.
2. Attach a fused jumper wire between the posi-
tive battery terminal and the remaining termi-
nal in the two–pin power window motor con-
nector. Unless the motor is at the end of its
travel, the power window should move with
the jumpers attached.
3. To move the power window in the opposite
direction, reverse the jumper wire connec-
tions at the power window motor connector.
Does the power window operate in both direc-
tions when the motor is operated directly from
a battery?–Go to
Step 20Go to
Step 19
19Replace the power window motor.
Is the repair complete?–System
OK–
201. Make sure the window lock on the main
switch is off.
2. Turn the ignition ON.
3. At the rear power window switch connector,
check the voltage at terminal 1.
Is the voltage equal to the specified value?11–14vGo to
Step 21Go to
Step 29
211. At the power window motor two–pin connec-
tor, use an ohmmeter to measure the resist-
ance of the power window motor. Record the
resistance.
2. Re–connect the two–pin power window motor
connector.
3. Disconnect the rear power window switch
connector.
4. Use an ohmmeter to measure between termi-
nals 2 and 6 of the rear power window switch
connector.
Is the resistance measured at the rear power
window switch connector equal to the resist-
ance previously measured at the rear power
window motor connector?–Go to
Step 23Go to
Step 22
22Repair the open circuit between the rear pow-
er window switch and the rear power window
motor connector.
Is the repair complete?–System
OK–

DOORS 9P – 15
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
231. Remove the rear power window switch for
testing.
2. Connect an ohmmeter between terminals 4
and 2 of the rear power window switch, and
observe the ohmmeter.
3. Connect the ohmmeter between terminals 11
and 6 of the rear power window switch, and
observe the ohmmeter.
For both tests, did the ohmmeter indicate the
specified value?
0 WGo to
Step 25Go to
Step 24
24Replace the rear power window switch.
Is the repair complete?–System
OK–
251. With the rear power window switch removed
for testing, connect an ohmmeter between
terminals 1 and 2, and put the switch in the
DOWN position. Observe the ohmmeter.
2. Connect the ohmmeter between terminals 1
and 6, and put the switch in the UP position
and observe the ohmmeter.
For both tests, did the ohmmeter indicate the
specified value?
0 WGo to
Step 26Go to
Step 24
261. Reconnect the rear power window switch
connector.
2. Disconnect the electrical connector from the
power window main switch.
3. Use an ohmmeter to measure the resistance
at the power window main switch between
between terminals 8 and 12 if you are testing
the left rear window, or terminals 13 and 14 if
you are testing the right rear window.
Is the resistance equal to the resistance pre-
viously measured at the motor connector?–Go to
Step 28Go to
Step 27
27Repair the open circuit between the power
window main switch and the rear power win-
dow switch.
Is the repair complete?–System
OK–
28Replace the power window main switch.
Is the repair complete?–System
OK–
291. Remove the power window main switch, but
do not disconnect the electrical connector.
2. Make sure the window lock is off.
3. Turn the ignition ON.
4. Check the voltage at terminal 7 of the power
window main switch.
Is the voltage equal to the specified value?11–14 vGo to
Step 27Go to
Step 28

9P – 16IDOORS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
OUTSIDE CHANNEL MOLDING
(Front Door Shown, Rear Door Similar)
Removal Procedure
1. Lower the window completely.
2. Remove the outside channel molding screw.
3. Lift the outside channel molding off the door.
Installation Procedure
1. Press the outside channel molding onto the door.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the outside channel molding screw.
Tighten
Tighten the outside channel molding screw to 1.3 NSm
(12 lb–in).
3. Raise the window.
FRONT DOOR GLASS RUN
Removal Procedure
1. Remove the outside rearview mirror. Refer to Sec-
tion 9L, Glass and Mirrors.
2. Remove the front door glass. Refer to Section 9L,
Glass and Mirrors.
3. Remove the glass run.

DOORS 9P – 17
DAEWOO V–121 BL4
Installation Procedure
1. Install the glass run.
2. Install the front door glass. Refer to Section 9L,
Glass and Mirrors.
3. Install the outside rearview mirror. Refer to Section
9L, Glass and Mirrors.
DOOR WEATHERSTRIP
(Front Door Shown, Rear Door Similar)
Removal Procedure
1. Remove the door hold–open link–to–body bolt and
the door hold–open link.
2. Remove the door weatherstrip.
Installation Procedure
1. Install the door weatherstrip.

9P – 18IDOORS
DAEWOO V–121 BL4
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the door hold–open link to the body with the
bolt.
Tighten
Tighten the door hold–open link–to–body bolt to 25
NSm (18 lb–ft).
REAR DOOR GLASS RUN
Removal Procedure
1. Remove the rear door glass. Refer to Section 9L,
Glass and Mirrors.
2. Remove the rear door glass run.
Installation Procedure
1. Install the rear door glass run.
2. Install the rear door glass. Refer to Section 9L,
Glass and Mirrors.
FRONT DOOR SECONDARY
WEATHERSTRIP
Removal Procedure
1. Remove the outside rearview mirror. Refer to Sec-
tion 9L, Glass and Mirrors.
2. Remove the front door secondary weatherstrip.

DOORS 9P – 19
DAEWOO V–121 BL4
Installation Procedure
1. Install the front door secondary weatherstrip.
2. Install the outside rearview mirror. Refer to Section
9L, Glass and Mirrors.
REAR DOOR SECONDARY
WEATHERSTRIP
Removal Procedure
1. Remove the interior garnish molding.
2. Remove the screws and the exterior garnish mold-
ing.
3. Remove the rear door secondary weatherstrip.
Installation Procedure
1. Install the rear door secondary weatherstrip.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the exterior garnish molding with the screws.
3. Install the interior garnish molding.
FRONT DOOR OPENING
WEATHERSTRIP
Removal Procedure
1. Remove the kick panel, the front rocker panel, and
the lower B–pillar trim panel. Refer to Section 9G,
Interior Trim.
2. Remove the front door opening weatherstrip.

9P – 20IDOORS
DAEWOO V–121 BL4
Installation Procedure
1. Install the front door opening weatherstrip.
2. Install the kick panel, the front rocker panel, and the
lower B–pillar trim panel. Refer to Section 9G, Inte-
rior Trim.
REAR DOOR OPENING
WEATHERSTRIP
Removal Procedure
1. Remove the rear rocker panel and the lower B–pil-
lar trim panel. Refer to Section 9G, Interior Trim.
2. Remove the rear door opening weatherstrip.
Installation Procedure
1. Install the rear door opening weatherstrip.
2. Install the rear rocker panel and the lower B–pillar
trim panel. Refer to Section 9G, Interior Trim.
DOOR SEAL TRIM
(Front Door Shown, Rear Door Similar)
Removal Procedure
1. Remove the door trim panel. Refer to Section 9G,
Interior Trim.
2. Remove the door seal trim.