DAEWOO NUBIRA 2004 Service Repair Manual

EXTERIOR TRIM 9M – 3
DAEWOO V–121 BL4
Installation Procedure
1. Press the roof molding onto the metal clips.
MUD GUARDS
Removal Procedure
1. Remove the screw and the bolts and the mud
guard.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the mud guard with the bolts and the screw.
Tighten
Tighten the mud guard bolts to 2 NSm (18 lb–in).
J4D39M01
HATCHBACK REAR SPOILER
Removal Procedure
1. Open the tailgate.
2. Remove the Hatchback Door upper Garnish mold-
ing.
3. Remove the rear spoiler from the tailgate.

9M – 4IEXTERIOR TRIM
DAEWOO V–121 BL4
J4D39M01
Installation Procedure
1. Install the rear spoiler on the tailgate with the nuts.

EXTERIOR TRIM 9M – 5
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
EMBLEMS AND LETTERING
The emblems and lettering on the vehicle are attached by
adhesive. The company emblem appears on the hood.
The lettering, which appears in several places on the body
of the vehicle, features the model, the grade, and the com-
pany name.
MUD GUARDS
Front and rear mud guards are standard equipment on all
models. Mud guards will help prevent an excessive build-
up of mud on the body.

SECTION : 9N
FRAME AND UNDERBODY
TABLE OF CONTENTS
SPECIFICATIONS9N–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9N–1. . . . . . . . . . .
Notchback Underbody Dimensions 9N–2. . . . . . . . . . .
Hatchback Underbody Dimensions 9N–4. . . . . . . . . . .
MAINTENANCE AND REPAIR9N–6 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9N–6. . . . . . . . . . . . . . . . . . . . . Alignment Checking 9N–6. . . . . . . . . . . . . . . . . . . . . . . .
Floor Pan Insulators 9N–6. . . . . . . . . . . . . . . . . . . . . . . .
Engine Under Covers 9N–7. . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9N–8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Body Construction 9N–8. . . . . . . . . . . . . . . . .
Engine Under Covers 9N–8. . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Engine Under Cover Bolts3.5–31

9N – 2IFRAME AND UNDERBODY
DAEWOO V–121 BL4
NOTCHBACK UNDERBODY DIMENSIONS

FRAME AND UNDERBODY 9N – 3
DAEWOO V–121 BL4

9N – 4IFRAME AND UNDERBODY
DAEWOO V–121 BL4
HATCHBACK UNDERBODY DIMENSIONS

FRAME AND UNDERBODY 9N – 5
DAEWOO V–121 BL4

9N – 6IFRAME AND UNDERBODY
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
ALIGNMENT CHECKING
An accurate method of determining the alignment of the
underbody uses a measuring tram gauge. The tram gauge
set used to perform the recommended measuring checks
must include a vertical pointer able to reach 457 mm (18
inches).
Two types of measurements can be made with a tram
gauge: direct point–to–point measurements and mea-
surements calculated on a horizontal plane (datum line)
parallel to the underbody. Point–to–point measurements
are generally taken on steering and suspension engine
compartment parts and simply require the vertical pointers
to be set equally.
For horizontal plane measurements, the vertical pointers
must be set as specified for each point to be measured.
Dimensions–to–gauge holes are measured to the center
of the holes and flush to the adjacent surface metal unless
otherwise specified. It is recommended that the diagonal
dimensions to the cross–body be checked on both sides
in order to verify the dimensional accuracy of the vehicle
underbody.
FLOOR PAN INSULATORS
The floor pan insulators have been designed for the higher
floor pan temperatures that result from the use of the cata-
lytic converter in the exhaust system. Therefore, when
servicing a vehicle, it is essential that any insulators that
may have been disturbed or removed be reinstalled in the
original sequence and location. Also, if an insulator needs
to be replaced, use only the insulation specified for that
location on the floor pan.
When servicing or replacing interior insulators, observe
the following instructions.
S Install the insulators in the original position and se-
quence. Butt the pieces together in order to avoid
gapping or overlapping.
S If it is necessary to replace an insulator, use only
the specified insulation.
S Use the original part to determine the amount of
replacement material required and as a template for
cutting and fitting the new piece to the floor pan.
S When installing the insulator, do not enlarge any
cutouts or holes that are used for the attachment of
interior parts such as the instrument panel or the
floor console.
S Route the cross–body harness for interior parts
over the floor pan insulators. Clip it in the original
location.
S Do not apply spray–on deadeners or trim adhesives
to the top of the floor pan at the area directly over
the catalytic converter or the muffler.

FRAME AND UNDERBODY 9N – 7
DAEWOO V–121 BL4
Any insulator service repair or replacement should be the
same thickness, size, and location as the original installa-
tion in the vehicle.
ENGINE UNDER COVERS
Removal Procedure
1. Raise and suitably support the vehicle.
2. Remove the bolts and the engine under cover.
Installation Procedure
1. Install the engine under cover with the bolts.
Tighten
Tighten the engine under cover bolts to 3.5 NSm (31
lb–in).
2. Lower the vehicle.