lock DATSUN 510 1968 Service Owners Manual

BODY
225

parts
as

requIred
Figure
3
Illustrates
the
front

body
tnm
on
the

pick
up

DOORS

Figure
6

page
227
shows
the
construction

of
the
front
door
on
the
four
door
sedan
The

two

door
sedan
and
the

wagon
are
slrmlar

Figure
7

page
228

applies
to
the

pick
up
o

HOOD
LOCK
CONTROL

Figure
4
next

page
shows
the
hood
lock

control
on
the
sedan
and

wagon
Figure
5

Illustrates
the
hood
lock
for
the

pick
up
AdJust

ment
of
the
male
and
female
assemblies
is
done

after

loosening
the

mountmg
screws
Gi

1

@

DOOR
LOCK
AND

REGULATOR

Refer
to

Figure
8

page
229
for
the
sedan

and

wagon
and

Figure
9

page
228
for
the

pick

up
The
strIker

plate
on
the
door
frame
is

adJust

able

by
loosenmg
the

mOWltmg
screws

AdJust

ment
can
be
made
to
the

top
bottom
left
or

nght
Rear
door
control
units

are
slnuIar
1
Dove
tall
bolt

2
Dove
tall
bolt

retaining

nut

3

Spnng

4

Safety
catch
lever

5
Female
lever

6

Spring

CD

1

Upper
radIator
gnlle

molding

2
RadIator

gnlle

3

Headlamp
nm

4
SIde
radIator

gnlle
molding

5
Lower
radIator

gnlle

molding

L

@

228

CHAPTER
SIXTEEN

1
lock
knob

2
lock
installation
bolt

3
Bell
crank
installation
bolt

4
Door
lock
remote

control

assembly

5
Door

lock

assembly

6
OutsIde

handle
lever

7
InSide
lock
knob
IOstallatJon

bolt
CD

CD

D

00

TRUNK
LID

AND
BUMPER

Figure
10

page
230
shows
the
constructIon

details
of
the
sedan

trunk
lid
and

bumper
Figure

11

page
231
Illustrates
the

wagon
bumper

assembly

SEATS

Fre
12

page
232

IS
an

exploded
View
of

the
front

seat
and

mountIng
brackets
used
m
the
1
Door

panel
assembly

2
Door
Window
ventJlator

assembly

3
Door
Window

glass

4
Glass
run

5
Door
wmdow

weather

stnp

6
Door
outsIde
handle

7
Door
lock

key
cylinder

8
Door
lock
and

remote
control

assembly

9
Door
WIndow

regulator

10
InSIde

handle

11

Regulator
handle

12
Door
fimsh

13

Sealing
screen

14

Sealing
screen

15

Sealing
screen

16

Support
cushIon

@

FRONT
SEAT

FOR
PICK

UP

four
door
sedan
The
front

seats
and

mountmg

brackets
for

the
two
door
sedan
and
station

wagon
are
the
same

Figure
13
shows
the
seat

for

the

pIck
up

TAIL
GATE

Refer
to

Figure
14

page
233
for
details
of

the

statIon

wagon
tail

gate

2
Regulator
control
and
lock
67
G
I
I

d
40
ftR
I

assembly
I
41
LH
1

3
Regulator
control
and
lock

assembly

4
Knob
rod

5
Link
assembly

7
Lock
assembly
r
U
V
46
JI
42

8
Regulator
control
assembly

9
Rod
key

10
Rod
key

11
Knob
rod

12
Unk
assembly

15
Screw

16
Washer

17
Screw

18
Washer
1t

19
Washer

21
Stnker

22
Rubber
helper
V
RHI

23
Bolt
I
12
LH

24
Shim

26
27
Cylinder
lock
assembly

28
RetaIner
dip
FROM
OCT
69

29
Lock
knob
IW

30
Grommet

31
Door
handle
assembly

32
Door
handle

33
Spring

34
Escutcheon

35
Washer

37
Escutcheon
3553
J
9
RH

38
Spring
501LH

39
Washer
F
ROM
OCT
eg

40
41
Door
handle
assembly
53
Washer

42
Rod
assembly
55
Regulator
handle
assembly
65
Regulator
guide
assembly

43
44
Rod
nut
56
Washer
66
Washer

45
Rod
holder
58
Handle
67
Spring

46
Lock
wesher
59
Screw
68
Screw

47
Washer
60
Screw
69
Lock
washer

48
Nut
61
Washer
70
Nut

49
50
Door
handle
assembly
62
Lock
washer
72
Rod
holder

51
52
Spring
63
64
Regulator
assembly
73
Spnng
N

48

49

I
SO
57

1
Trunk
lid
assembly

2
lock
sinker
assembly

3
lid
locI
assembly

4
Spnng

5
Cyhnder
lock
assembly

6
Screw

7
lock
washer

8
Washer
I
42
FROM
OCT
68

15
Hinge
pin
19
Nul

16
Washer
20
Boll

17
Washer
21
Washer

18
LOck
washer
22
23
TorsIon
bar

I

9
Screw

10
lock
washer

11
Washer

12
Retainer
chp

13
14
Hinge
@

26
27
Lid
bumper

32
Clamp

34
Screw

35
FinIshing
board

37
Washer

38
Screw

39
Screw

40
Nut

41
Washer

42
8umper
assembly

43
44
Bumper
stay

45
Nut

46
Washer

47
lock
washer

48
Bolt
wllh
washer

49
Washer

50
Mounting
bracket
shim

51
Boll
With
washer

52
Bolt
With
washer

53
Washer

54
lock
washer

55
Nut

56
Bumper
plug

57
Bumper
overnder
assembly

58
Bumper
overnder

59
Washer

60
Nut

61
lock
washer

62
Clamp

63
Weatherstnp
N
l
I
l
a
l
l
fIJ

24
25

1
8H

2lLH
7
13

i
liJ

121
T
9
8H

13
IOlLH

37
8H

38
LH
1
2
Fender

3
Rear
apron

4
Shim

5
Bolt

6
Washer

7
Washer

9
10
Stay
assembly

11
Washer

12
Nut

13
Washer

14
Lock
washer

15
Hex
bolt
t

16
Hex
bolt
J

17
Bumper
overroder

assemby

18
Bumper
ovemder

19
Washer

20
Lock
washer

21
Nut

23
Panel
assembly

24
25
Weatherstn
p

26
TaIlgate
glass

28
Moulding
set

2932
Moulding

33
36
Moulding
connectors

37
38
Bumper
rubber
o

N
c

10
I
J
JIf

13
I
o
L

4

JJ1F
cJI1J

U
t
i
r

W
SO
41

i
T
Ire
r

b
I
c

I
i
t
llj
W
r
2
5

II
I
4

56
58

HI
lIC

CHI
t
23
@
1
2
Tall
gate
hinge

3
link

9
10
TOIS
on
bar

11
Washer

12
Bolt

13
Washer

14
lock

15
Nut

16
Washer

17
Washer

18
Screw

19
Washer

28

14
27
20
Washer

21
lock
stnker

22
Fncllon
plate

23
Adjusting
shIm

24
Screw

25
Washer

26
Washer

27
Stnker
catcher

28
Cylinder
lock

29
Handle

30
Packing

3335
Tall
gate
tnm

36
FlOlsh
clip

37
FinIsh
cap

40
Screw

41
Rear
ventIlator
gnlle

42
43
Rear
duct

45
OralO
hose

46
Nut

47
Screw

48
Ventilator

50
Screw

51
Nut

52
Ventilator
glllle

53
54
Down
stopper

55
Nut

56
Washer

57
Washer

58
59
Dove
fa
II

60
Screw

62
Washer

63
lock
washer

64
Screw

66
Rubber
bumper

67
Screw

69
lock
washer

72
T
OlSlon
bar
cover

73
Screw

74
Washer

75
Nut

76
77
Ta
1
gate
hinge

78
Bumper
plate
t
1M

INDEX

A
Inspection
and

repair
191

Air
cleaner
Pad

replacement
190

Exploded
views
63
64
Piston
seal

replacement
193

Removal
and

replacement
62
Reassembly
and
installation
193

Removal
190

Air

pump
40

Brakes
front

pick
up

Alternator

Brushes
104
Adjustment
201

Diode
103
Exploded
View
195

Disassembly
98
ServiCing
194

SpecdicatIons
194
203
204

Exploded
Views
41
99

Brakes
rear

pick
up

Inspection
and

repair
101

Adjustment
202

Output
checks
104

Exploded
View
195

Reassembly
104

Servicing
194

Removal
40
98

Brakes
rear
sedan
and

wagon

Rotor
102

Adjustment
202

Stator
102

Exploded
view
194

Axle
removal

pick
up
175

Inspection
and

repair
193

Reassembly
194

B
Removal
and

disassembly
193

Breaker

points
110

Ball

JOint
lower
sedan
and

wagon
174
Bumpers

Battery
Exploded
view
front

pick
up
223

Inspecllon
aiii
I

servicing
21
Exploded
View
front
sedan
and

wagon
224

SpeCific
gravity
21
Exploded
view
rear
sedan
230

Body
Exploded
view
rear

wagon
231

Body
Irlm
and

bumpers
223
224

Door
lock
and

regulator
225

C

Doors
225

Hood
lock
control
225
Camshaft

Seats
228

DeSCription
34

Tail

gate
228

Exploded
view
37

Trunk
hd
and

bumper
228

Inspection
48

Brake

pedal
Reassembly
54

Inspection
and

repair
187

Sprocket
53

Installation
188

Tlmmg
chain
57

Removal
187
Carburetor

Brakes
Cleaning
and

inspection
75

Adjustment
201
202
Dash

pot
adjustment
71

Bleeding
196

DesCription
37
69

Brake

pedal
187
Disassembly
71

Front
diSC
sedan
and

wagon
190
193

Exploded
Views
74
75

Front
drum

pick
up
194
Fuel
level

adjustment
69

Handbrake
197
201

Idhng
adjustment
69

Master

cyhnder
188
Interlock
valve
70

Rear

pick
up
194

Reassembly
76

Rear

sedan
and

wagon
193
Removal
40
71

SpeCifications
and
service
data
203
204
Sectional
view
69

Troubleshooting
16

Throttle
valve
70

Wheel

cyhnders
pIck
up
196
Charging
system

Brakes
front
diSC
sedan
and

wagon
Troubleshooting
12

Adjustment
201
Choke
and
accelerator

Disassembly
191

Disassembly
and

installation
82

Exploded
view
192

Exploded
view
83

236

INDEX

Clutch

DescnptIon

DIsassembly

Bleedmg

Exploded
vIew

Hydraulic
clutch

control

InspectIOn
and

repair

InstallatIOn

Reassembly

Removal

SpecificatIons
and

service
data

TroubleshootIng

Withdrawal
lever

Clutch
master

cylinder

Exploded
views

InspectIon
and

reassembly

InstallatIOn

Removal

and

disassembly

putch
operatmg

cylinder

J
Inspection

I
jj

ReaSs

mbly
and
mslallatlOn

Removal
and

disassembly

Clutch
wllhdrawal
lever

Condenser

Connectmg
rods

Beanng

mspectIon

Connectmg
rod

bearmg
underslzes

DescrIptIOn

InspestIon

Reassembly

Cooling

system

D

scrIpt
Qn

Fan
clutch

Radlato

Thermostat

yvater
pump

Crankshaft

DescrIptIon

Exploded
View

Inspection

Mam

bearIng
underslzes

iPulley
mstallahon

r
Reassembly

Removal

Sprocket

Tlmmg
cham

Cylinder
block

Bore

measurement

Camshaft
bend

DesCrIpllOn

Exploded
view

InspectIOn

eassembly

Cylinder
head

DescrIptIon

f
DIsassembly

r

Exploded
View

InspectIOn

InstallatIOn
l

or

1
Reassembly

127
Removal

127

133

128
D

129

DifferentIal

pick
up

128

59
InstallatIon

129
Removal
and

mspecllOn

127
SectIOnal
view

134
Differential

sedan

15
Exploded
view

133
Inspection

InstallatIOn

131
132
LubrIcant

level

130
Removal

130
DifferentIal

wagon

130
Exploded
view

InstallatIon

132
Removal
and

mspecllon

133
DistrIbutor

132
Cap
and
rotor
head

133
Condenser

110
ConstructIon

DIsassembly
and

reassembly

52
Dwell

angle

52
Exploded
Views

34
IgmtIon
coIl

51
Inspection
and
service

54
Pomts

Removal

84
SpeCificatIons

89
Tlmmg
dual

pomt
distrIbutor

90
Door
lock
and

regulator

89
Exploded
view

pick
up

85
Exploded
View

sedan
and

wagon

Doors

31
Construction

35
Exploded
view
4
door
sedan

51
Exploded
vIew

pick

up

52
DrIveshaft

58
DescrIptIOn

57
Disassembly

43
Exploded
Views

53
InspectIon
and

repaIr

57
Reassembly

Removal

49
SpeCificatIons
and
service
data

48

31

E

33

49
ElectrIcal

system
body

55
Fuses

Headlamps

34
Heater

45
Instrument
meters
and

panels

36
SWitches
and
fuses

46
Wmdshleld

wipers

56

Wmng
53

43

162

162

163

150

151

151

149

149

157

157

157

106

110

105

110

24

106
109

111

21

110

40

112

24

228

229

225

227

228

144

145

145
146

146

146

144

147

217

210

210

210

205
207
210

210

205

INDEX

237

2

7

30

28
WIrIng
diagrams

WIrIng
harnesses

Electncal

system
engme

Alternator

Chargmg
ClfCUlt

Dlstnbutor

IgmtlOn
coIl

Spark
plugs

Starter

Voltage
regulator

Emission

control
crankcase

DescnptIon

General

mspectIon

SchematIc
vIew

VentIlatIOn

control
valve

EmIssIOn

control
exhaust

AIr

pump

AntI
backfire
valve

Check
valve

DescnptlOn

Engme
modificatIons

system

Exploded
and
schematIc
vIews

Mamtenance
and

testIng

Troubleshootmg

Emission
control

system

evaporatIve

Engme

Camshaft

and

beanngs

Camshaft

sprocket

Component
descnptIons

Componenl

reassembly
and
mstallatIon

CompressIOn

testmg

Connectmg
rod

beanngs

Connectmg
rods

Crankshaft

Crankshaft
and

tImmg
cham

Crankshafl

sprocket

Cylmder
block

CylInder
head

DescnptlOn

Disassembly

Exploded
view

Flywheel

InstallatIOn

LubncatIon

MaIO

bearmgs

PIston

nngs

Pistons
and

connectmg
rods

PiStOns
and

piston
pms

Reassembly

Removal

SectIonal

views

ServIce
data

SpeCificatIons

Troubleshootmg

Valve
rocker

PIvot

Valves

Engme
lubncatlon

DescnptIon
217
222

205
207

98

104

98

105
111

111

112
113

9197

104

122

122

121

38
114

123

115
120

114

15

123

48
54

53

31

38

5759

24

52

51
54

51

57

53

49
55

46
56

31

40

33

53

59

27
30

52

50

45

50
54

53

38

32

60
61

60
61

13

54

47
53
114

114

121

114
LubncatlOn
ClfCUlt

011
filter

011

pump

Engme
tune

up

Checks

miscellaneous

Compression
testIng

DIstributor

Dwell

angle

EqUIpment
usage

ReqUIred
eqUIpment

Spark
plugs

Tlmmg

Tlmmg
dual

pomt
dlstnbutor

Valve
clearances

Exhaust

systems

Exploded
views

InspectIon

InstallatIOn

Removal

pickup

Removal
sedan
and

wagon

F

Fan
clutch

DIsassembly
and

reassembly

OperatIon
and

mspectlon

Flywheel

Fuel

pump

Capacity
test

DescnptlOn

Exploded
views

InspectIOn

InstallatIOn

Reassembly

Removal
an

assembly

StatIc

pressure
test

Fuel
stramer

Fuel

system

Air
cleaner

Carburetor

Fuel

pump

Fuel

stramer

Fuel
tank

Troubleshootmg

Fuel
tank

DescnptIon

Exploded
Views

InspectIOn
and

repaIr

Installation

Removal

sedan

Removal

pick
up

Removal

wagon

Fuses

G

27
General

mformatIon
25

24

21

24

20

20

21

23

24

25

124
126

126

126

126

123

l

89

89

53

68

37
65

66
67

68

58

68

42
68

65

1
2v

62

69

65

68
l

6

7

1
l

76

78
81

82

82

76

82

7
6

2

1

F

138

INDEX

H
OIl

pump

Descnptlon
36

Handbrake

Exploded
view

29

Adjustment
202

Inspection
and

repaIr
28

Cable
removal

front
sedan
and

wagon
197

Installation

58

Cable
removal
rear

pick
up
201

Removal

28
40

Cable
removal
rear
sedan

and

wagon
197

Cross
rod

removal

wagon
201

Exploded
views

198
200

p

Inspection
and

repair
201

Installation

201

Penodlc

mamtenance

Headlights

MaIntenance

mtervals
chart

7

Bulb

replacement
210

Penodlc

checks
6

Descnptlon
210

Recommended
lubncants
8

Exploded
view

219

Routine

checks
6

HeatIng
system

Piston

nngs

Descnptlon
210

Exploded
view

pick
up
213
Inspection
50

Exploded
VIews
sedan
and

wagon
214
215
Removal

45

Hood

lock
control
RIng
gap
50

Exploded
View

pick
up
225
Pistons

Descnptlon
34

Exploded
VIew
sedan
and

wagon
226

Inspection
50

Reassembly
54

Igmtlon
coil

111

R

Igmtlon

system

Tlmmg
23
Radiator

Troubleshooting
13

Exploded
view
90

Instrument

meters
and

panels
Removal
and

replacement
90

Descnptlon
210
Rear
axle

pick
up

Exploded
View

pick
up
213
Axle

case

166

Exploded
view
sedan
and

wagon
Inspection
and

mstalIatlon
164

1970
1972

212

Removal

164

Exploded
view

sedan
and

wagon
Sectional

view

163

through
1969

211
Rear

axle

wagon

Intake
manifold

Disassembly
158

Descnptlon
36

Exploded
view

158

Removal

42

Inspection
and

reassembly
160

InstallatIOn

160

Removal

158

M
Rear
axle
and

suspenSion
sedan

Exploded
view

152
153

Mam

beanngs
52

Inspection
and

repaIr
154

MaIntenance

penodlc
6
8

InstalIatlon
154

Master

cylInder
Removal

151

Exploded
vIew

smgle
188
Rear

spnngs
pick
up
166

Exploded
view
tandem

189
Rear

spnngs
wagon
161

Inspection
and

repllIr
188
Rear
axle
shaft
sedan

155
156

Reassembly
and
InstalIatlon

190
Rear

suspension
arm
sedan

155

Removal
and

disassembly
188
Rear

suspenSion
pick
up

Modelldentdicatlon

1

Exploded
view

166

Inspection
and

repllIr
167

InstalIatlon

167

0
Rear

spnngs
166

Removal

165

011

filler

30

Spnngs
166

d

43

Torques
67